Ceramic coating deposition device for metal plate production

Abstract

The utility model relates to a metal plate production ceramic coating deposition device which comprises a cooling water tank, a high-pressure hot melting nozzle is arranged at the top of the cooling water tank, a metal plate fixing frame is arranged in the cooling water tank, a purification assembly is arranged on the front side of the cooling water tank, and the purification assembly comprises a function box. And the functional box is fixedly mounted on the front side surface of the cooling water tank, and a first pumping pump is mounted in the functional box. According to the ceramic coating deposition device for metal plate production, the purification assembly is arranged, a cooling ring sleeve, a circulating condensation pipe and the like are matched for refrigeration, water heated by a metal plate is subjected to cold and heat exchange and secondary cooling, meanwhile, impurities are removed through the filtering assembly, a bactericide is put into a stirring box to be mixed with the water, and growth of microorganisms is inhibited; and by means of the arrangement, the used cooling water can be purified and reused conveniently, and water resources are saved.

Description

Technical Field

[0001] This utility model relates to the field of metal plate production technology, specifically to a ceramic coating deposition apparatus for metal plate production. Background Technology

[0002] A ceramic coating deposition apparatus for metal plates is a device used to coat the surface of metal plates with a ceramic layer. It consists of components such as nozzles, support frames, heating systems, vacuum systems, and control systems. Through specific processes, this apparatus allows ceramic materials to adhere uniformly and densely to the metal plate, enhancing its corrosion resistance, wear resistance, and oxidation resistance. It is widely used in industries such as aerospace, metallurgy, automotive, and electronics. Thermal spraying is one method of coating processing.

[0003] A search revealed, for example, a Chinese utility model patent publication number CN2213712555U, which discloses a device for depositing ceramic coatings on metal plates. This device, through its design, allows the metal plate on the clamp to be rapidly immersed in water for cooling when the cylinder extends or retracts, achieving a rapid and uniform heat dissipation effect. However, the cooling water needs to maintain a certain level of cleanliness; otherwise, it may affect the cooling effect or contaminate the surface of the metal plate. Therefore, the cooling water must be replaced after each use. Since this device lacks a circulation and purification component, the cooling water cannot be purified and reused, resulting in a significant waste of water resources with each replacement. This not only increases the operating costs of enterprises but also fails to meet environmental protection requirements. Therefore, this paper proposes a device for depositing ceramic coatings on metal plates to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a metal plate ceramic coating deposition apparatus that can purify and reuse cooling water.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a ceramic coating deposition apparatus for producing metal plates, comprising a cooling water tank, a high-pressure hot melt nozzle being provided on the top of the cooling water tank, a metal plate fixing frame being provided inside the cooling water tank, and a purification component being provided on the front side of the cooling water tank;

[0006] The purification assembly includes a functional box, which is fixedly installed on the front surface of the cooling water tank. A first pump is installed inside the functional box, and a first water-drawing pipe is fixedly installed on the left side of the first pump. A cooling ring is fixedly installed on the surface of the first water-drawing pipe, and a circulating condenser pipe is fixedly installed on the surface of the cooling ring. A circulating pump and a coolant storage box are installed inside the functional box. A filter box is fixedly installed inside the functional box, and a filter assembly is installed inside the filter box. A stirring box is fixedly installed inside the functional box, and a stirring motor is fixedly installed on the top of the stirring box. A stirring rod is fixedly installed at the output end of the stirring motor. A second pump is fixedly installed on the surface of the stirring box, and a third pump is fixedly installed on the surface of the functional box. A second water-drawing pipe is fixedly installed on the right side of the third pump.

[0007] Furthermore, a hydraulic cylinder is fixedly installed on the rear side of the cooling water tank, and a movable slider is fixedly installed on the output end of the hydraulic cylinder. A slide rail is provided on the rear side wall of the cooling water tank, and the movable slider is slidably connected to the slide rail.

[0008] Furthermore, an L-shaped rod is fixedly installed on the top of the movable slider, and a high-pressure hot melt nozzle is fixedly installed on the surface of the L-shaped rod.

[0009] Furthermore, the cooling water tank is equipped with a pushing assembly, which includes two electric push rods. The two electric push rods are fixedly installed on the inner bottom wall of the cooling water tank, and support rods are fixedly installed on the top of the two electric push rods. Metal plate fixing frames are fixedly installed on the opposite sides of the two support rods.

[0010] Furthermore, the surface of the functional box is provided with a door, the end of the first water pump away from the first pump extends through the inner wall of the cooling water tank to the inside of the cooling water tank, the left side of the circulating pump is fixedly installed with a first liquid inlet pipe, the other end of the first liquid inlet pipe is fixedly installed with a coolant storage box, the top of the coolant storage box is fixedly installed with a second liquid inlet pipe, the second liquid inlet pipe is fixedly connected to one end of the circulating condenser pipe, the circulating condenser pipe is connected to the circulating pump through a pipe, and the surface of the coolant storage box is provided with a semiconductor cooler.

[0011] Furthermore, the filter box is connected to the first pumping pump via a pipeline. The filter assembly includes a coarse filter plate, a ceramic filter plate, and an activated carbon adsorption plate, all of which are fixedly installed inside the filter box. A feed pipe is provided at the top of the mixing box. The second pumping pump is connected to the filter box via a pipeline, and the mixing box is connected to the second pumping pump via a pipeline.

[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0013] This ceramic coating deposition device for metal plates incorporates purification components. A cooling ring and circulating condenser work together to refrigerate the water heated by the metal plates, exchanging heat and recooling it. Simultaneously, a filtration component removes impurities, and a bactericide is added to the mixing box to mix with the water, inhibiting microbial growth and preventing biofouling that could affect the metal plates' performance. This setup allows for the purification and reuse of the used cooling water, conserving water resources. Attached Figure Description

[0014] Figure 1 This is a perspective view of the present utility model;

[0015] Figure 2 This is a front view of the present utility model;

[0016] Figure 3 This is a cross-sectional view of the left half of the functional box of this utility model;

[0017] Figure 4 This is a cross-sectional view of the right half of the functional box of this utility model;

[0018] Figure 5 This is a perspective view of the driving component of this utility model;

[0019] Figure 6 This is a rear view plan view of the present invention.

[0020] In the diagram: 1. Cooling water tank; 2. Hydraulic cylinder; 3. Moving slider; 4. L-shaped rod; 5. High-pressure hot melt nozzle; 6. Pushing assembly; 601. Electric push rod; 602. Support rod; 7. Metal plate fixing frame; 8. Purification assembly; 801. Function box; 802. First pump; 803. First water suction pipe; 804. Cooling ring; 805. Circulating condenser pipe; 806. Circulating pump; 807. Coolant storage box; 808. Filter box; 809. Filter assembly; 8091. Coarse filter screen; 8092. Ceramic filter plate; 8093. Activated carbon adsorption plate; 810. Stirring box; 811. Stirring motor; 812. Stirring rod; 813. Second pump; 814. Third pump; 815. Second water suction pipe. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-6 In this embodiment, a metal plate ceramic coating deposition apparatus includes a cooling water tank 1, a high-pressure hot melt nozzle 5 is provided on the top of the cooling water tank 1, a metal plate fixing frame 7 is provided inside the cooling water tank 1, and a purification component 8 is provided on the front side of the cooling water tank 1.

[0023] The purification component 8 includes a functional box 801, which is fixedly installed on the front surface of the cooling water tank 1. A first pumping pump 802 is installed inside the functional box 801. A first water suction pipe 803 is fixedly installed on the left side of the first pumping pump 802. A cooling ring 804 is fixedly installed on the surface of the first water suction pipe 803. A circulating condenser pipe 805 is fixedly installed on the surface of the cooling ring 804. A circulating pump 806 and a coolant storage box 807 are installed inside the functional box 801. A filter box 808 is fixedly installed, and a filter assembly 809 is set inside the filter box 808. A stirring box 810 is fixedly installed inside the function box 801. A stirring motor 811 is fixedly installed on the top of the stirring box 810. A stirring rod 812 is fixedly installed at the output end of the stirring motor 811. A second pumping pump 813 is fixedly installed on the surface of the stirring box 810. A third pumping pump 814 is fixedly installed on the surface of the function box 801. A second water pumping pipe 815 is fixedly installed on the right side of the third pumping pump 814.

[0024] like Figure 1 and Figure 6 As shown, by setting up a hydraulic cylinder 2, a movable slider 3, an L-shaped rod 4 and a high-pressure hot melt nozzle 5, by starting the hydraulic cylinder 2, the hydraulic cylinder 2 pushes the movable slider 3 to move, thereby driving the high-pressure hot melt nozzle 5 to move to the appropriate position to perform thermal spraying on the metal plate through the L-shaped rod 4.

[0025] like Figure 1 and Figure 5 As shown, by setting the pushing component 6 and the metal plate fixing frame 7, the metal plate fixing frame 7 fixes the metal plate. The pushing component 6 includes an electric push rod 601 and a support rod 602. The electric push rod 601 can drive the metal plate fixing frame 7 into and out of the cooling water tank 1 through the support rod 602, thereby cooling the metal plate after thermal spraying.

[0026] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a door is provided for easy opening, allowing the bactericide to be added into the mixing box 810 via the feed pipe. The cooling ring 804 is made of copper, which has good thermal conductivity. With a first inlet pipe and a second inlet pipe, the circulation pump 806 is activated while the first inlet pipe is being cooled. The circulation pump 806 draws coolant from the coolant storage box 807 through the first inlet pipe, transports it through a pipe to the circulating condenser pipe 805, and then returns it to the coolant storage box 807 via the second inlet pipe, thus achieving coolant circulation. Furthermore, the cooling ring 804 and the circulating condenser pipe 805 exchange heat to lower the temperature, and the cooling ring 804 and the first inlet pipe further cool the used coolant inside the first inlet pipe, facilitating subsequent use.

[0027] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, by setting up a filter assembly 809, the filter assembly 809 includes a coarse filter plate 8091, a ceramic filter plate 8092, and an activated carbon adsorption plate 8093. The coarse filter plate 8091 is mainly used to intercept large particulate impurities in the cooling water, such as metal shavings and larger suspended solids. The ceramic filter plate 8092 has high-precision filtration capabilities and can remove small particles and suspended solids in the cooling water. The activated carbon adsorption plate 8093 is mainly used to adsorb organic matter and odors in the cooling water.

[0028] When purifying the cooled water after use, follow these steps:

[0029] 1) First, start the first pumping pump 802. The first pumping pump 802 extracts the used cooling water from the cooling water tank 1 through the first inlet pipe.

[0030] 2) Then, through the cooperation of the cooling ring 804 and the circulating condenser 805, etc., the water inside is cooled again by the first liquid inlet pipe and then enters the filter box 808 through the pipe.

[0031] 3) Then, the impurities inside the filter box 808 are removed by the filter assembly 809, and the second pumping pump 813 is started to send the filtered water into the mixing box 810.

[0032] 4) Finally, the bactericide is added into the mixing box 810 through the feed pipe. The stirring motor 811 is started to drive the stirring rod 812 to rotate so that the water inside the mixing box 810 mixes with the bactericide to remove the microorganisms inside and prevent the formation of biological fouling that would affect the use of the metal plate. Then the third pumping pump 814 is started and the bactericide-treated water inside the mixing box 810 is sent to the cooling water tank 1 for reuse through the second water pumping pipe 815.

[0033] In summary, this ceramic coating deposition apparatus for metal plate production, by setting up a purification component 8, uses a cooling ring 804 and a circulating condenser 805 to work together to cool the water heated by the metal plate, perform heat exchange and re-cooling, and simultaneously filter components 809 remove impurities. A bactericide is added to the mixing box 810 to mix with the water, inhibiting microbial growth and preventing the formation of biological fouling that could affect the use of the metal plate. Through these settings, the used cooling water can be purified for easy reuse, saving water resources.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A ceramic coating deposition apparatus for producing metal plates, comprising a cooling water tank (1), characterized in that: The top of the cooling water tank (1) is provided with a high-pressure hot melt nozzle (5), and the interior of the cooling water tank (1) is provided with a metal plate fixing frame (7). The front side of the cooling water tank (1) is provided with a purification component (8). The purification component (8) includes a functional box (801), which is fixedly installed on the front surface of the cooling water tank (1). A first pumping pump (802) is installed inside the functional box (801). A first water pumping pipe (803) is fixedly installed on the left side of the first pumping pump (802). A cooling ring sleeve (804) is fixedly installed on the surface of the first water pumping pipe (803). A circulating condenser pipe (805) is fixedly installed on the surface of the cooling ring sleeve (804). A circulating pump (806) and a coolant storage box (807) are installed inside the functional box (801). A filter box (808) is fixedly installed inside the functional box (801). The filter box (808) is equipped with a filter assembly (809) inside. The function box (801) is fixedly installed with a stirring box (810). The stirring motor (811) is fixedly installed on the top of the stirring box (810). The stirring rod (812) is fixedly installed at the output end of the stirring motor (811). The second pumping pump (813) is fixedly installed on the left side surface of the stirring box (810). The third pumping pump (814) is fixedly installed on the surface of the function box (801). The second water pipe (815) is fixedly installed on the right side of the third pumping pump (814). The other end of the second water pipe (815) is fixedly connected to the cooling water tank (1).

2. The apparatus for ceramic coating deposition in metal plates according to claim 1, characterized in that: A hydraulic cylinder (2) is fixedly installed on the rear side of the cooling water tank (1), and a movable slider (3) is fixedly installed on the output end of the hydraulic cylinder (2). A slide rail is provided on the rear side wall of the cooling water tank (1), and the movable slider (3) is slidably connected to the slide rail.

3. The apparatus for ceramic coating deposition on metal plates according to claim 2, characterized in that: An L-shaped rod (4) is fixedly installed on the top of the movable slider (3), and a high-pressure hot melt nozzle (5) is fixedly installed on the surface of the L-shaped rod (4).

4. The apparatus for ceramic coating deposition on metal plates according to claim 1, characterized in that: The cooling water tank (1) is provided with a pushing assembly (6), which includes two electric push rods (601). The two electric push rods (601) are fixedly installed on the inner bottom wall of the cooling water tank (1). Support rods (602) are fixedly installed on the top of the two electric push rods (601), and metal plate fixing frames (7) are fixedly installed on the opposite sides of the two support rods (602).

5. The apparatus for ceramic coating deposition on metal plates according to claim 1, characterized in that: The surface of the functional box (801) is provided with a box door. The end of the first water pump (803) away from the first pump (802) extends through the inner wall of the cooling water tank (1) to the interior of the cooling water tank (1). The left side of the circulating pump (806) is fixedly installed with a first liquid inlet pipe. The other end of the first liquid inlet pipe is fixedly installed with a coolant storage box (807). The top of the coolant storage box (807) is fixedly installed with a second liquid inlet pipe. The second liquid inlet pipe is fixedly connected to one end of the circulating condenser pipe (805). The circulating condenser pipe (805) is connected to the circulating pump (806) through a pipe. The surface of the coolant storage box (807) is provided with a semiconductor cooler.

6. The apparatus for ceramic coating deposition in metal plates according to claim 1, characterized in that: The filter box (808) is connected to the first pump (802) via a pipe. The filter assembly (809) includes a coarse filter plate (8091), a ceramic filter plate (8092), and an activated carbon adsorption plate (8093). The coarse filter plate (8091), the ceramic filter plate (8092), and the activated carbon adsorption plate (8093) are all fixedly installed inside the filter box (808). The top of the stirring box (810) is provided with a feed pipe. The second pump (813) is connected to the filter box (808) via a pipe. The stirring box (810) is connected to the second pump (813) via a pipe. The third pump (814) is connected to the stirring box (810) via a pipe.

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