Humidity-controllable spraying device for textile machine

By installing a humidity sensor and a variable frequency water pump system on the textile machine, real-time detection and precise adjustment of fabric humidity are achieved, solving the problem of uncontrollable humidity in existing technologies and improving the quality and efficiency of fabric production.

CN224227421UActive Publication Date: 2026-05-12河北麦特多纺织有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
河北麦特多纺织有限公司
Filing Date
2025-06-11
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing textile machine humidification devices cannot adjust according to the fabric's humidity requirements, resulting in fabrics that are too wet or too dry, affecting production quality.

Method used

The system employs a humidity sensor and a variable frequency water pump system. The humidity sensor detects the fabric humidity and displays it on a screen. The controller controls the variable frequency water pump and high-pressure water spray box to achieve precise humidity adjustment. The atomizing nozzle sprays water mist for humidification.

Benefits of technology

It enables precise control of fabric humidity, preventing fabric shrinkage and deformation, and improving production efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224227421U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of textile production, in particular to a humidity-controllable spraying device for a textile machine, which comprises a rack and a first support frame, the first support frame is fixedly connected to the upper surface of the rack, a second support frame is fixedly connected to the upper surface of the rack, and a connecting box is fixedly connected to the inner wall of the second support frame. A plurality of humidity sensors are fixedly connected to the bottom face of the connecting box, a display screen is installed on one side of the second supporting frame, and the display screen is electrically connected with the humidity sensors through connecting wires. Compared with the prior art, by arranging the humidity sensor, the display screen, the atomizing nozzle, the water hose, the high-pressure water spraying box, the variable-frequency water pump and the water tank, the humidity sensor can detect the humidifying degree of cloth and display the humidifying degree through the display screen, then the variable-frequency water tank and the high-pressure water spraying box are controlled through the controller, and water in the water tank is sprayed out of the atomizing nozzle; according to the cloth humidifying device, the cloth is humidified, the humidity can be controlled, different pieces of cloth can be conveniently humidified, and the technical problem that cloth processing is affected is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of textile production technology, specifically to a humidity-controlled spray device for textile machines. Background Technology

[0002] A textile machine, also known as a spinning machine, loom, or cotton spinning machine, is a tool used to process raw materials such as yarn, silk, and hemp into threads and then weave them into fabric. In a dry environment, fibers are prone to static electricity, leading to severe fabric sticking or pilling, affecting fabric quality and processing efficiency. Increasing the humidity in the air can effectively reduce the generation of static electricity, preventing problems such as fiber entanglement and uneven fabric surface.

[0003] The prior art disclosure number CN215561148U discloses a fabric humidification device for textile machines, including a frame, a water tank equipped with a water pump, a first conveying roller assembly, a humidification mechanism, a scraper dewatering mechanism, and a second conveying roller assembly arranged sequentially above the frame along the fabric conveying direction. The humidification mechanism has a height-adjustable water spray assembly, with several nozzles evenly arranged below it. The water tank supplies water to the water spray assembly of the humidification mechanism via the water pump. The scraper dewatering mechanism has a supporting guide roller below it, with a first auxiliary guide roller on the input side and a second auxiliary guide roller on the output side. The scraper dewatering mechanism has an adjustable scraper at one end facing the supporting guide roller. This device can adjust the height of the humidification mechanism and remove excess water sprayed onto the fabric surface.

[0004] With the above-described configuration, the existing humidification device, by incorporating an adjustable humidification mechanism, facilitates the adjustment of the distance between the nozzle and the fabric, thereby ensuring the fabric is at the optimal humidification height. Furthermore, the addition of a scraper mechanism removes excess water from the fabric, as well as dust and fine fibers, thus keeping the fabric clean and effectively removing excess moisture. However, the existing humidification device has the following drawbacks during operation:

[0005] When using the device described in the prior art, the humidification mechanism can be adjusted to achieve the best humidification height for the fabric, but it cannot be adjusted according to the required humidity. At the same time, the humidity of the fabric cannot be observed in real time. If the fabric is too wet or too dry, it will cause shrinkage and deformation, which will seriously affect the production of the fabric. Utility Model Content

[0006] This utility model aims to provide a humidity-controlled spray device for textile machines, mainly to solve the technical problem that the existing technology cannot adjust the humidity according to the required fabric humidity, and that the fabric will shrink or deform if it is too wet or too dry.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0008] A humidity-controlled spray device for textile machines includes a frame and a first support frame. The first support frame is fixed to the upper surface of the frame, and a second support frame is fixed to the upper surface of the frame. A connecting box is fixed to the inner wall of the second support frame, and multiple humidity sensors are fixed to the bottom surface of the connecting box. A display screen is installed on one side of the second support frame, and the display screen is electrically connected to the humidity sensors via connecting wires. Symmetrical fixing rods are fixed to the inner wall of the first support frame, and a mounting box is fixed to the bottom surface of the fixing rods. A high-pressure water spray box is installed inside the mounting box, and multiple atomizing nozzles are installed on the bottom surface of the high-pressure water spray box. A water tank is installed on the bottom surface of the frame, and a variable frequency water pump is installed on the upper surface of the water tank. A flexible water pipe connects the variable frequency water pump to the high-pressure water spray box, and a limit component is installed on the outer wall of the high-pressure water spray box.

[0009] The working principle and beneficial effects of this utility model:

[0010] 1. Working principle: When the spray device is needed, first adjust the controller as needed to start the variable frequency water pump. The variable frequency water pump draws water from the water tank into the soft water pipe, and then into the high-pressure spray box. The water is then sprayed out through the atomizing nozzle to humidify the fabric. The humidity sensor detects the humidity of the fabric and displays it on the display screen. The controller then adjusts the humidity to complete the use.

[0011] 2. Beneficial effects:

[0012] Existing technology utilizes an adjustable humidification mechanism to easily adjust the distance between the nozzle and the fabric, thus ensuring the fabric is at the optimal humidification height. It also incorporates a scraper mechanism to remove excess water, dust, and fine fibers from the fabric, maintaining its cleanliness. However, while existing devices can achieve the optimal humidification height by adjusting the humidification mechanism, they cannot be adjusted according to the desired humidity level, and the fabric's moisture content cannot be monitored in real time. Humidity levels are critical; excessively wet or dry fabrics can shrink and deform, severely impacting production. This solution addresses this by incorporating a humidity sensor, display screen, atomizing nozzles, flexible water pipes, a high-pressure spray box, a variable frequency water pump, and a water tank. The humidity sensor detects the fabric's humidification level and displays it on the screen. The controller then directs the variable frequency water tank and high-pressure spray box to spray water from the atomizing nozzles, humidifying the fabric. This allows for precise humidity control, enabling convenient humidification of different fabrics and preventing technical issues that could hinder fabric processing.

[0013] Preferably, the limiting component includes an L-shaped rod, which is symmetrically fixed to the outer wall of the high-pressure water spray box. Multiple L-shaped grooves are formed on the bottom surface of the mounting box, and the L-shaped rod is inserted into these grooves. One end of the L-shaped rod has a movable groove, and a limiting rod is slidably connected to the inner wall of the movable groove. A limiting spring is fixed to the inner wall of the movable groove, and the other end of the limiting spring is fixed to the limiting rod. A limiting groove is formed on the inner wall of the L-shaped groove, and the limiting rod is inserted into the limiting groove. A sliding plate is slidably connected to the inner wall of the limiting groove, and a push rod is fixed to one side of the sliding plate. The push rod passes through the mounting box and is slidably connected to it. By setting the limiting component, the high-pressure water spray box can be disassembled and inspected, and the atomizing nozzle can also be disassembled and replaced, avoiding any impact on the humidification effect.

[0014] Preferably, a connector is fixedly connected to the end of the soft water pipe away from the variable frequency water pump, and an inlet pipe is fixedly connected to the upper surface of the high-pressure water spray box. The inlet pipe passes through the mounting box and is slidably connected to it, and the inlet pipe is threadedly connected to the connector. By setting the inlet pipe and connector, the high-pressure water spray box can be replaced.

[0015] Preferably, a controller is fixedly connected to the upper surface of the water tank, and the controller is electrically connected to the variable frequency water pump and the high-pressure water spray box. Controlling the water tank via the controller is more convenient and faster.

[0016] Preferably, a connecting rod is fixed between the two push rods, and an anti-slip pad is fixed to the outer wall of the connecting rod to increase friction.

[0017] Preferably, a sealing gasket is fixed to the end of the water inlet pipe that abuts against the connector. This improves the sealing effect between the water inlet pipe and the connector. Attached Figure Description

[0018] Figure 1 This is a structural diagram of the present utility model patent;

[0019] Figure 2 This is a structural diagram of the second support frame of this utility model patent;

[0020] Figure 3 This is a side sectional view of the structure of this utility model patent;

[0021] Figure 4 This is a top cross-sectional view of the structure of this utility model patent;

[0022] Figure 5 This utility model patent Figure 3 Structural diagram at point A;

[0023] Figure 6 This utility model patent Figure 4 Structural diagram at point B.

[0024] The reference numerals in the accompanying drawings of the instruction manual include: 1. Frame; 2. First support frame; 3. Second support frame; 4. Connecting box; 5. Humidity sensor; 6. Display screen; 7. Fixing rod; 8. Mounting box; 9. High-pressure water spray box; 10. Atomizing nozzle; 11. Variable frequency water pump; 12. L-shaped rod; 13. L-shaped groove; 14. Movable groove; 15. Limiting rod; 16. Limiting spring; 17. Limiting groove; 18. Sliding plate; 19. Push rod; 20. Soft water pipe; 21. Connector; 22. Water inlet pipe; 23. Controller; 24. Connecting rod; 25. Water tank. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] like Figure 1-6As shown, a humidity-controlled spray device for textile machines includes a frame 1 and a first support frame 2. The first support frame 2 is fixed to the upper surface of the frame 1. A second support frame 3 is fixed to the upper surface of the frame 1. A connecting box 4 is fixed to the inner wall of the second support frame 3. Multiple humidity sensors 5 are fixed to the bottom surface of the connecting box 4. A display screen 6 is installed on one side of the second support frame 3. The display screen 6 is electrically connected to the humidity sensors 5 via connecting wires. Symmetrical fixing rods 7 are fixed to the inner wall of the first support frame 2. A mounting box 8 is fixedly attached to the bottom surface. A high-pressure water spray box 9 is installed inside the mounting box 8. Multiple atomizing nozzles 10 are mounted on the bottom surface of the high-pressure water spray box 9. A water tank 25 is mounted on the bottom surface of the frame 1. A variable frequency water pump 11 is mounted on the upper surface of the water tank 25. A controller 23 is fixedly attached to the upper surface of the water tank 25. The controller 23 is electrically connected to the variable frequency water pump 11 and the high-pressure water spray box 9. A flexible water pipe 20 connects the variable frequency water pump 11 and the high-pressure water spray box 9. A fixed end of the flexible water pipe 20 away from the variable frequency water pump 11 is... Connector 21, water inlet pipe 22 is fixedly connected to the upper surface of high-pressure water spray box 9, water inlet pipe 22 passes through mounting box 8 and is slidably connected to it, water inlet pipe 22 is threadedly connected to connector 21, limit assembly is installed on the outer wall of high-pressure water spray box 9, limit assembly includes L-shaped rod 12, L-shaped rod 12 is symmetrically fixed to the outer wall of high-pressure water spray box 9, multiple L-shaped grooves 13 are opened on the bottom surface of mounting box 8, L-shaped rod 12 is inserted into L-shaped grooves 13, one end of L-shaped rod 12 is opened with movable groove 14, movable groove 14 The inner wall of the L-shaped groove 13 is slidably connected to a limiting rod 15. The inner wall of the movable groove 14 is fixedly connected to a limiting spring 16. The other end of the limiting spring 16 is fixedly connected to the limiting rod 15. The inner wall of the L-shaped groove 13 is provided with a limiting groove 17. The limiting rod 15 is inserted into the limiting groove 17. The inner wall of the limiting groove 17 is slidably connected to a sliding plate 18. One side of the sliding plate 18 is fixedly connected to a push rod 19. The push rod 19 passes through the mounting box 8 and is slidably connected to it. A connecting rod 24 is fixedly connected between the two push rods 19. An anti-slip pad is fixedly connected to the outer wall of the connecting rod 24.

[0027] As can be seen from the above, the specific embodiments of this utility model are as follows:

[0028] When the spray device is needed, first adjust the controller 23 as needed, so that the controller 23 controls the variable frequency water pump 11 to start. The variable frequency water pump 11 draws water from the water tank 25 into the soft water pipe 20, and then into the high-pressure spray box 9. Then it is sprayed out through the atomizing nozzle 10 to humidify the fabric. Then the humidity sensor 5 detects the humidity of the fabric and displays it on the display screen 6. Then the humidity is adjusted by the controller 23 to complete the use. When the high-pressure spray box 9 needs to be disassembled, first press the connecting rod 24, so that the connecting rod 24 pushes the push rod 19, the push rod 19 pushes the slide plate 18, the slide plate 18 pushes the limit rod 15 to squeeze the limit spring 16, so that the limit rod 15 disengages from the limit groove 17. Then pull the high-pressure spray box 9 downward, and then rotate the connector 21 so that the connector 21 disengages from the water inlet pipe 22. Then the high-pressure spray box 9 can be disassembled to complete the operation.

[0029] The above descriptions are merely embodiments of this utility model, and common knowledge regarding specific structures and characteristics is not elaborated upon here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the structure of this utility model, and these should also be considered within the scope of protection of this utility model. These modifications will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application shall be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A humidity-controlled spray device for textile machines, comprising a frame (1) and a first support frame (2), characterized in that, The first support frame (2) is fixed to the upper surface of the frame (1). The second support frame (3) is fixed to the upper surface of the frame (1). A connecting box (4) is fixed to the inner wall of the second support frame (3). Multiple humidity sensors (5) are fixed to the bottom surface of the connecting box (4). A display screen (6) is installed on one side of the second support frame (3). The display screen (6) is electrically connected to the humidity sensor (5) through a connecting cable. Symmetrical fixing rods (7) are fixed to the inner wall of the first support frame (2). The bottom surface of the fixed rod (7) is fixed with an installation box (8). The installation box (8) is equipped with a high-pressure water spray box (9). The bottom surface of the high-pressure water spray box (9) is equipped with multiple atomizing nozzles (10). The bottom surface of the frame (1) is equipped with a water tank (25). The upper surface of the water tank (25) is equipped with a variable frequency water pump (11). A soft water pipe (20) is connected between the variable frequency water pump (11) and the high-pressure water spray box (9). The outer wall of the high-pressure water spray box (9) is equipped with a limit component.

2. The humidity-controlled spray device for textile machines according to claim 1, characterized in that: The limiting assembly includes an L-shaped rod (12), which is symmetrically fixed to the outer wall of the high-pressure water spray box (9). The bottom surface of the mounting box (8) is provided with multiple L-shaped grooves (13). The L-shaped rod (12) is inserted into the L-shaped grooves (13). One end of the L-shaped rod (12) is provided with a movable groove (14). The inner wall of the movable groove (14) is slidably connected to a limiting rod (15). The inner wall of the movable groove (14) is fixedly connected to a limiting spring (16). The other end of the limiting spring (16) is fixedly connected to the limiting rod (15). The inner wall of the L-shaped groove (13) is provided with a limiting groove (17). The limiting rod (15) is inserted into the limiting groove (17). The inner wall of the limiting groove (17) is slidably connected to a sliding plate (18). One side of the sliding plate (18) is fixedly connected to a push rod (19). The push rod (19) passes through the mounting box (8) and is slidably connected to it.

3. The humidity-controlled spray device for textile machines according to claim 1, characterized in that: A connector (21) is fixedly connected to one end of the soft water pipe (20) away from the variable frequency water pump (11). An inlet pipe (22) is fixedly connected to the upper surface of the high pressure spray box (9). The inlet pipe (22) passes through the mounting box (8) and is slidably connected to it. The inlet pipe (22) is threadedly connected to the connector (21).

4. The humidity-controlled spray device for textile machines according to claim 1, characterized in that: A controller (23) is fixedly connected to the upper surface of the water tank (25), and the controller (23) is electrically connected to the variable frequency water pump (11) and the high pressure water spray box (9).

5. A humidity-controlled spray device for textile machines according to claim 2, characterized in that: A connecting rod (24) is fixed between the two push rods (19), and an anti-slip pad is fixed to the outer wall of the connecting rod (24).

6. The humidity-controlled spray device for textile machines according to claim 3, characterized in that: A sealing gasket is fixed to one end of the water inlet pipe (22) that abuts against the connector (21).