Anti-segregation layered vibration auxiliary flow guide device for concrete pouring

By using a concrete pouring anti-segregation layered vibration auxiliary flow guiding device, the problems of aggregate segregation and slurry separation in high-rise, large-volume and complex structures have been solved, achieving better mixing of aggregate and slurry, and improving the fluidity of the device and the pouring quality.

CN224228267UActive Publication Date: 2026-05-12许畅
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
许畅
Filing Date
2025-06-09
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

During the pouring of concrete for high-rise buildings, large-volume structures, and complex structures, aggregates are prone to segregation and slurry splashing, forming defects such as honeycomb and voids, which affect the structural strength and durability. Furthermore, during the pouring process, the aggregates are prone to separation from the slurry due to stagnation or uneven flow rate, increasing the risk of pipe blockage and reducing pouring efficiency and density.

Method used

A concrete pouring anti-segregation layered vibration auxiliary flow guiding device is adopted. Through the cooperation of components such as mixing tank, U-shaped plate, motor, sprocket, chain, and mixing column, it ensures that the aggregate and slurry are mixed evenly. The flow direction and speed of concrete are flexibly controlled by the flow guiding plate to adapt to different pouring positions and structural shapes.

Benefits of technology

It effectively prevents local segregation of concrete during the diversion process due to stagnation or uneven flow rate, improves fluidity, reduces the risk of blockage, enhances density and uniformity, and improves the quality of pouring.

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Abstract

The utility model relates to the technical field of building construction and concrete, and discloses a concrete pouring anti-segregation layered vibration auxiliary flow guiding device which comprises a stirring barrel, the upper surface of the stirring barrel is fixedly connected with a U-shaped plate, the interior of the U-shaped plate is fixedly connected with a first motor, the output end of the first motor is fixedly provided with a first chain wheel, and the output end of the first chain wheel is fixedly provided with a second chain wheel. The tooth end of the first chain wheel is in meshed connection with a chain, the tooth end of the chain is in meshed connection with a second chain wheel, a stirring column is fixedly connected into the second chain wheel, and a supporting assembly is arranged on the lower surface of the stirring barrel. According to the utility model, through the mutual cooperation of the stirring barrel, the U-shaped plate, the first motor, the first chain wheel, the chain, the second chain wheel, the stirring column and the U-shaped rod, local segregation caused by stagnation or non-uniform flow velocity of concrete in the flow guide process is prevented, uniform mixing of aggregate and slurry is ensured, the flowability of the concrete is improved, and the blockage risk of the flow guide pipe is reduced; and the compactness of layered pouring is enhanced.
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Description

Technical Field

[0001] This utility model relates to the field of building construction and concrete technology, and in particular to an auxiliary flow guiding device for concrete pouring to prevent segregation and layered vibration. Background Technology

[0002] When pouring concrete for high-rise buildings, large-volume and complex structures, free fall can easily lead to aggregate segregation and slurry splashing, forming defects such as honeycomb and voids, which affect the structural strength and durability. Therefore, a concrete pouring anti-segregation layered vibration auxiliary flow guiding device is needed.

[0003] When using a concrete pouring anti-segregation layered vibration auxiliary flow guiding device, the flow path and distribution of concrete are optimized to reduce the impact force and material separation during the pouring process. In previous technologies, concrete is prone to separation of aggregate and slurry during transportation due to stagnation or uneven flow rate, affecting uniformity. At the same time, insufficient fluidity may increase the risk of pipe blockage, reduce pouring efficiency and affect compaction. Utility Model Content

[0004] To overcome the above deficiencies, this utility model provides an auxiliary flow guiding device for concrete pouring to prevent segregation and layered vibration. It aims to improve the problem that during the transportation of concrete, the aggregate and slurry are easily separated due to stagnation or uneven flow rate, which affects uniformity. At the same time, insufficient fluidity may increase the risk of pipe blockage, reduce pouring efficiency and affect compaction.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a concrete pouring anti-segregation layered vibration auxiliary flow guiding device, comprising a mixing tank, a U-shaped plate fixedly connected to the upper surface of the mixing tank, a first motor fixedly connected inside the U-shaped plate, a first sprocket fixedly installed at the output end of the first motor, the outer wall of the first sprocket rotatably connected to the inside of the mixing tank, a chain meshing with the toothed end of the first sprocket, a second sprocket meshing with the toothed end of the chain, a mixing column fixedly connected inside the second sprocket, the outer wall of the mixing column rotatably connected to the U-shaped plate and the inside of the mixing tank, a U-shaped rod fixedly connected inside the mixing column, the outer wall of the U-shaped rod rotatably connected to the inside of the mixing tank, a feed inlet fixedly connected to the upper surface of the mixing tank, a discharge outlet fixedly connected to the lower surface of the mixing tank, and a support assembly provided on the lower surface of the mixing tank.

[0006] Preferably, the support assembly includes a support column, the upper surface of which is fixedly connected to the lower surface of the mixing tank, and a base is fixedly connected to the lower surface of the support column.

[0007] Preferably, a fixing block is fixedly connected to the upper surface of the base, and a second motor is fixedly connected inside the fixing block.

[0008] Preferably, a threaded rod is fixedly provided at the output end of the second motor, and a support block is rotatably connected to the outer wall of the threaded rod.

[0009] Preferably, the lower surface of the support block is fixedly connected to the upper surface of the base, and the outer wall of the threaded rod is threaded with a slider.

[0010] Preferably, a rotating plate is rotatably connected to the outer wall of the slider, and a moving block is rotatably connected to the inside of the rotating plate.

[0011] Preferably, a guide plate is fixedly connected to the upper surface of the moving block, and a limit post is fixedly connected inside the guide plate.

[0012] Preferably, the outer wall of the limiting post is rotatably connected to a limiting block, and the lower surface of the limiting block is fixedly connected to the upper surface of the base.

[0013] This utility model has the following beneficial effects:

[0014] 1. In this utility model, the cooperation between the mixing tank, U-shaped plate, first motor, first sprocket, chain, second sprocket, mixing column and U-shaped rod prevents local segregation of concrete due to stagnation or uneven flow rate during the diversion process, ensures uniform mixing of aggregate and slurry, improves concrete fluidity, reduces the risk of blockage of diversion pipe, and enhances the compactness of layered pouring.

[0015] 2. In this utility model, through the mutual cooperation between the second motor, threaded rod, support block, slider, rotating plate, moving block, guide plate, limiting column and limiting block, the flow direction and speed of concrete can be flexibly controlled, adapting to the needs of different pouring positions and structural shapes, reducing the risk of segregation, optimizing the uniformity of concrete distribution, ensuring the layered vibration effect, and improving the pouring quality. Attached Figure Description

[0016] Figure 1 This is a perspective view of the concrete pouring anti-segregation layered vibration auxiliary flow guiding device proposed in this utility model;

[0017] Figure 2 A partial structural diagram of the guide plate of the concrete pouring anti-segregation layered vibration auxiliary guide device proposed in this utility model;

[0018] Figure 3 This is a cross-sectional schematic diagram of the internal structure of the mixing tank of the concrete pouring anti-segregation layered vibration auxiliary flow guiding device proposed in this utility model.

[0019] Figure 4 This is a partial structural diagram of the threaded rod of the concrete pouring anti-segregation layered vibration auxiliary guide device proposed in this utility model.

[0020] Legend:

[0021] 1. Mixing tank; 2. U-shaped plate; 3. First motor; 4. First sprocket; 5. Chain; 6. Second sprocket; 7. Mixing column; 8. U-shaped rod; 9. Feed inlet; 10. Discharge outlet; 11. Support column; 12. Base; 13. Fixing block; 14. Second motor; 15. Threaded rod; 16. Support block; 17. Sliding block; 18. Rotating plate; 19. Moving block; 20. Guide plate; 21. Limiting column; 22. Limiting block. Detailed Implementation

[0022] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0023] Reference Figure 1 , Figure 2 and Figure 3 An embodiment of this utility model provides a concrete pouring anti-segregation layered vibration auxiliary flow guiding device, including a mixing tank 1, a U-shaped plate 2 fixedly connected to the upper surface of the mixing tank 1, a first motor 3 fixedly connected inside the U-shaped plate 2, a first sprocket 4 fixedly provided at the output end of the first motor 3, the outer wall of the first sprocket 4 rotatably connected to the inside of the mixing tank 1, a chain 5 meshing with the tooth end of the first sprocket 4, a second sprocket 6 meshing with the tooth end of the chain 5, a mixing column 7 fixedly connected inside the second sprocket 6, the outer wall of the mixing column 7 rotatably connected to the inside of the U-shaped plate 2 and the mixing tank 1, a U-shaped rod 8 fixedly connected inside the mixing column 7, the outer wall of the U-shaped rod 8 rotatably connected to the inside of the mixing tank 1, a feed inlet 9 fixedly connected to the upper surface of the mixing tank 1, a discharge outlet 10 fixedly connected to the lower surface of the mixing tank 1, and a support assembly provided on the lower surface of the mixing tank 1;

[0024] Specifically, the mixing tank 1 serves as a storage tank, provides fixed support for the U-shaped plate 2, and provides fixed support for the first motor 3. The first motor 3 drives the first sprocket 4, which in turn drives the chain 5 to rotate. The first sprocket 4 has a connecting rod inside, which rotates inside the mixing tank 1, thus assisting in supporting and limiting the first sprocket 4. The chain 5 drives the second sprocket 6, which in turn drives the mixing column 7 to rotate inside the U-shaped plate 2 and the mixing tank 1. The U-shaped plate 2 and the mixing tank 1 provide auxiliary support and limit the mixing column 7, which in turn drives the U-shaped rod 8 to fully mix the aggregate and the slurry, thereby ensuring that the aggregate and the slurry are uniformly mixed.

[0025] Reference Figure 1 and Figure 4 The support assembly includes a support column 11, the upper surface of which is fixedly connected to the lower surface of the mixing tank 1, and a base 12 is fixedly connected to the lower surface of the support column 11; a fixing block 13 is fixedly connected to the upper surface of the base 12, and a second motor 14 is fixedly connected inside the fixing block 13.

[0026] Specifically, the base 12 provides fixed support for the support column 11, which in turn provides fixed support for the mixing tank 1. The base 12 provides fixed support for the fixing block 13, which in turn provides fixed support for the second motor 14.

[0027] Reference Figure 4 A threaded rod 15 is fixedly installed at the output end of the second motor 14. A support block 16 is rotatably connected to the outer wall of the threaded rod 15. The lower surface of the support block 16 is fixedly connected to the upper surface of the base 12. A slider 17 is threadedly connected to the outer wall of the threaded rod 15. A rotating plate 18 is rotatably connected to the outer wall of the slider 17. A moving block 19 is rotatably connected to the inside of the rotating plate 18. A guide plate 20 is fixedly connected to the upper surface of the moving block 19. A limit post 21 is fixedly connected to the inside of the guide plate 20. A limit block 22 is rotatably connected to the outer wall of the limit post 21. The lower surface of the limit block 22 is fixedly connected to the upper surface of the base 12.

[0028] Specifically, the second motor 14 drives the threaded rod 15 to rotate inside the support block 16. The base 12 provides fixed support to the support block 16, which in turn provides auxiliary support and limits the threaded rod 15. The threaded rod 15 drives the slider 17, which in turn drives the rotating plate 18 to move. The rotating plate 18 drives the moving block 19, which in turn drives the guide plate 20 to rotate. The guide plate 20 drives the limiting post 21 to rotate inside the limiting block 22. The base 12 provides fixed support to the limiting block 22, which in turn limits the limiting post 21.

[0029] Working principle: When the device is needed, aggregate and slurry are fed into the mixing tank 1 through the feed inlet 9. Then, the first motor 3 inside the U-shaped plate 2 is started. The first motor 3 drives the first sprocket 4, which in turn drives the chain 5 to rotate. The chain 5 drives the second sprocket 6, which in turn drives the mixing column 7 to rotate inside the U-shaped plate 2 and the mixing tank 1. Thus, the mixing column 7 drives the U-shaped rod 8 to fully mix the aggregate and slurry, ensuring that the aggregate and slurry are mixed evenly, improving the fluidity of concrete, reducing the risk of blockage of the guide pipe, and enhancing the compactness of layered pouring.

[0030] After mixing, the concrete can be poured into the guide plate 20 through the discharge port 10, which in turn activates the second motor 14 inside the fixed block 13. The second motor 14 drives the threaded rod 15 to rotate inside the support block 16. The threaded rod 15 drives the slider 17, which in turn drives the rotating plate 18 to move. The rotating plate 18 drives the moving block 19, which in turn drives the guide plate 20 to rotate. The guide plate 20 drives the limiting column 21 to rotate inside the limiting block 22, thereby flexibly controlling the flow direction and speed of the concrete to meet the needs of different pouring positions and structural shapes, and reducing the risk of segregation. This device can not only prevent local segregation of concrete due to stagnation or uneven flow rate during the diversion process, ensuring uniform mixing of aggregate and slurry, but also improve the fluidity of concrete, reduce the risk of blockage in the diversion pipe, enhance the compactness of layered pouring, and flexibly control the flow direction and speed of concrete to meet the needs of different pouring positions and structural shapes, reduce the risk of segregation, and optimize the uniformity of concrete distribution, ensuring the layered vibration effect and improving the pouring quality.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A concrete pouring anti-segregation stratified vibration auxiliary flow guiding device, comprising a mixing tank (1), characterized in that: A U-shaped plate (2) is fixedly connected to the upper surface of the mixing tank (1). A first motor (3) is fixedly connected inside the U-shaped plate (2). A first sprocket (4) is fixedly installed at the output end of the first motor (3). The outer wall of the first sprocket (4) is rotatably connected to the inside of the mixing tank (1). A chain (5) is meshed with the tooth end of the first sprocket (4). A second sprocket (6) is meshed with the tooth end of the chain (5). A stirring column (7) is fixedly connected inside the second sprocket (6). The outer wall of the stirring column (7) is rotatably connected to the inside of the U-shaped plate (2) and the mixing tank (1). A U-shaped rod (8) is fixedly connected inside the stirring column (7). The outer wall of the U-shaped rod (8) is rotatably connected to the inside of the mixing tank (1). A feed inlet (9) is fixedly connected to the upper surface of the mixing tank (1). A discharge outlet (10) is fixedly connected to the lower surface of the mixing tank (1). A support assembly is provided on the lower surface of the mixing tank (1).

2. The concrete pouring anti-segregation stratified vibration auxiliary diversion device according to claim 1, characterized in that: The support assembly includes a support column (11), the upper surface of which is fixedly connected to the lower surface of the mixing tank (1), and a base (12) is fixedly connected to the lower surface of the support column (11).

3. The concrete pouring anti-segregation stratified vibration auxiliary diversion device according to claim 2, characterized in that: A fixing block (13) is fixedly connected to the upper surface of the base (12), and a second motor (14) is fixedly connected inside the fixing block (13).

4. The concrete pouring anti-segregation stratified vibration auxiliary diversion device according to claim 3, characterized in that: The output end of the second motor (14) is fixedly provided with a threaded rod (15), and the outer wall of the threaded rod (15) is rotatably connected to a support block (16).

5. The concrete pouring anti-segregation stratified vibration auxiliary diversion device according to claim 4, characterized in that: The lower surface of the support block (16) is fixedly connected to the upper surface of the base (12), and the outer wall of the threaded rod (15) is threaded with a slider (17).

6. The concrete pouring anti-segregation stratified vibration auxiliary diversion device according to claim 5, characterized in that: The outer wall of the slider (17) is rotatably connected to a rotating plate (18), and the inside of the rotating plate (18) is rotatably connected to a moving block (19).

7. The concrete pouring anti-segregation stratified vibration auxiliary diversion device according to claim 6, characterized in that: A guide plate (20) is fixedly connected to the upper surface of the moving block (19), and a limit post (21) is fixedly connected inside the guide plate (20).

8. The concrete pouring anti-segregation stratified vibration auxiliary flow guiding device according to claim 7, characterized in that: The outer wall of the limiting post (21) is rotatably connected to the limiting block (22), and the lower surface of the limiting block (22) is fixedly connected to the upper surface of the base (12).