Nodular cast iron planet carrier supporting structure for wind power equipment

Abstract

The utility model discloses a nodular cast iron planet carrier supporting structure for wind power equipment, which comprises a top cover, the bottom of the top cover is fixedly connected with a supporting frame, an adjusting plate is arranged in the supporting frame, the supporting frame and the adjusting plate are respectively provided with a gear mounting hole group, the top of the adjusting plate is fixedly connected with a rod body, and the rod body is fixedly connected with the top of the top cover. A plurality of limiting blocks are arranged on the outer wall of the rod body at equal intervals, and a circular groove is formed in the top of the top cover. The limiting block moves into the arc-shaped convex edge in the arc-shaped groove to complete current height adjustment by moving up and down and rotating the adjusting plate, and after height adjustment, the L-shaped insertion block at the bottom of the disc is inserted into the arc-shaped groove to prevent the rod body from moving out of the arc-shaped convex edge, so that height fine adjustment and stable locking of the adjusting plate are completed. Gears of different specifications can be mounted between the adjusting plate and the supporting frame, and operation is convenient, stable and reliable.

Description

Technical Field

[0001] This utility model relates to the field of wind power equipment structural support technology, specifically to a ductile iron planetary carrier support structure for wind power equipment. Background Technology

[0002] The planetary carrier support structure is a key component of the planetary gear transmission system in wind power equipment. It is mainly used to support and fix the position of the planetary gears, ensuring their stability and reliability during operation. This structure must have high strength and rigidity to withstand the influence of complex loads in the wind power main drive system. It is manufactured through precision machining and heat treatment processes and is widely used in wind power gearboxes, playing an important role in improving the overall operating efficiency and lifespan of the machine.

[0003] However, existing planetary carrier support structures generally suffer from poor adjustability, cumbersome operation, and unstable positioning. When faced with gears of different thicknesses or gear shafts of different lengths, it is difficult to achieve height adjustment and stable installation of the support structure, which can easily lead to gear assembly deviations or unstable operation, affecting the overall performance and service life of the transmission system. Therefore, there is an urgent need for a planetary carrier support structure that can achieve fine-tuning of height, is easy to operate, and has a secure locking mechanism to improve its versatility and reliability. Utility Model Content

[0004] This utility model aims to solve at least one of the technical problems existing in the prior art.

[0005] Therefore, one objective of this utility model is to propose a ductile iron planetary carrier support structure for wind power equipment. This ductile iron planetary carrier support structure for wind power equipment utilizes the height fine adjustment and stable locking of the adjustment plate to adapt to the installation of gears of different specifications, and is convenient to operate and stable and reliable.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a ductile iron planetary carrier support structure for wind power equipment, including a top cover, a support frame fixedly connected to the bottom of the top cover, an adjustment plate inside the support frame, gear mounting holes on both the support frame and the adjustment plate, a rod fixedly connected to the top of the adjustment plate, multiple limiting blocks arranged equidistantly on the outer wall of the rod, a circular groove on the top of the top cover, at least three arc-shaped grooves equidistantly distributed around the inner wall of the circular groove, two symmetrical arc-shaped protrusions on the inner wall of the arc-shaped groove, the rod penetrating the arc-shaped groove, and the bottom of the limiting block fitting against the top of the arc-shaped protrusion.

[0007] Preferably, the circular groove has a disc inside, and at least three L-shaped inserts are distributed equidistantly around the bottom of the disc. The shape of the L-shaped inserts matches the shape of the arc groove, and the inner wall of the circular groove is threaded with an end cap.

[0008] Preferably, the gear mounting hole group includes three first through holes equidistantly arranged at the bottom of the adjusting plate and the support frame, a second through hole at the center of the bottom of the support frame, and a third through hole at the center of the bottom of both the adjusting plate and the top cover.

[0009] Preferably, the top of the end cap has multiple rectangular grooves evenly distributed around its circumference, and a hexagonal prism is fixedly connected to the top of the end cap.

[0010] Preferably, the top cover, the support frame, and the adjusting plate are all made of ductile iron.

[0011] Preferably, the inner diameter of the third through hole matches that of the first through hole, and the inner diameter of the second through hole is larger than that of the third through hole.

[0012] Compared with the prior art, the beneficial effects of this utility model are: This utility model moves the limiting block in the arc groove to the arc protrusion by moving the adjusting plate up and down and rotating it to complete the current height adjustment. After adjusting the height, the L-shaped insert at the bottom of the disc is inserted into the arc groove to prevent the rod from moving out of the arc protrusion, thereby completing the fine adjustment and stable locking of the height of the adjusting plate. It can accommodate gears of different specifications installed between the adjusting plate and the support frame. It is convenient to operate and stable and reliable. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of the ductile iron planetary carrier support structure for wind power equipment according to an embodiment of the present utility model;

[0014] Figure 2 This is a schematic diagram of another perspective of the ductile iron planetary carrier support structure for wind power equipment according to an embodiment of this utility model.

[0015] Figure 3 This is a schematic diagram of the internal structure of the circular groove in the ductile iron planetary carrier support structure for wind power equipment according to an embodiment of this utility model;

[0016] Figure 4 This is an exploded structural diagram of the ductile iron planetary carrier support structure for wind power equipment according to an embodiment of this utility model.

[0017] In the diagram: 1. Top cover; 2. Support frame; 3. End cover; 4. First through hole; 5. Second through hole; 6. Hexagonal prism; 7. Rectangular groove; 8. Adjustment plate; 9. Third through hole; 10. Arc groove; 11. Circular groove; 12. Rod; 13. Limiting block; 14. Arc-shaped protrusion; 15. Disc; 16. L-shaped insert. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1 The present invention provides a ductile iron planetary carrier support structure for wind power equipment, comprising: a top cover 1 and a support frame 2.

[0020] Among them, such as Figures 1-3 As shown, a support frame 2 is fixedly connected to the bottom of the top cover 1. An adjustment plate 8 is provided inside the support frame 2. Both the support frame 2 and the adjustment plate 8 are provided with gear mounting hole groups. The gear mounting hole groups include three first through holes 4 that are equidistantly arranged on the bottom of the adjustment plate 8 and the support frame 2. A second through hole 5 is provided at the bottom center of the support frame 2. A third through hole 9 is provided at the bottom center of both the adjustment plate 8 and the top cover 1. Planetary gears can be installed inside the support frame 2. Each gear can be matched and installed through the first through hole 4, the second through hole 5 and the third through hole 9 and mesh with each other.

[0021] Furthermore, the inner diameter of the third through hole 9 matches that of the first through hole 4, and the inner diameter of the second through hole 5 is larger than that of the third through hole 9. The first through hole 4 and the third through hole 9 are the same size, which is beneficial for fixing and restricting the position of the rotation axis of the planetary gear. Since the inner diameter of the second through hole 5 is larger than that of the third through hole 9, the second through hole 5 is used to install the central sun gear or the main drive shaft.

[0022] In this embodiment, as Figures 1-4 As shown, a rod 12 is fixedly connected to the top of the adjusting plate 8. Multiple limiting blocks 13 are arranged at equal intervals on the outer wall of the rod 12. A circular groove 11 is provided on the top of the top cover 1. The inner wall of the circular groove 11 has at least three arc-shaped grooves 10 distributed at equal intervals around the circumference. Two arc-shaped protrusions 14 are symmetrically provided on the inner wall of the arc-shaped grooves 10. The rod 12 passes through the arc-shaped grooves 10, and the bottom of the limiting block 13 is attached to the top of the arc-shaped protrusion 14.

[0023] In use, the adjusting plate 8 can move up and down within the support frame 2. By rotating the rod 12, the adjusting plate 8 fixed therewith can rotate slightly within the support frame 2. The limiting block 13 on the outer wall of the rod 12 slides along the arc groove 10 in the circular groove 11 at the top of the top cover 1, and is constrained by the symmetrical arc protrusions 14 in the arc groove 10, thereby realizing the height adjustment of the adjusting plate 8 within the support frame 2.

[0024] Furthermore, refer to Figure 3 and Figure 4The circular groove 11 has a disc 15 inside. At least three L-shaped inserts 16 are distributed at equal intervals around the bottom of the disc 15. The shape of the L-shaped inserts 16 matches the shape of the arc groove 10. The inner wall of the circular groove 11 is threaded with an end cap 3. The L-shaped inserts 16 at the bottom of the disc 15 are inserted into the corresponding arc groove 10 to lock the current position of the limiting block 13. The end cap 3 is then threaded into the circular groove 11 to press and fix it.

[0025] like Figure 1 and Figure 4 As shown, the top of the end cap 3 has multiple rectangular grooves 7 evenly distributed around the circumference, and a hexagonal prism 6 is fixedly connected to the top of the end cap 3. The hexagonal prism 6 and the rectangular grooves 7 on the top of the end cap 3 provide tool operation interfaces, making it convenient to rotate the end cap 3.

[0026] It should be noted that the top cover 1, support frame 2 and adjusting plate 8 are all made of ductile iron. Ductile iron has good mechanical strength, impact resistance and corrosion resistance. Its application in the top cover 1, support frame 2 and adjusting plate 8 can improve the structural stability and durability of the whole machine.

[0027] Based on the above technical solution, the working steps of this solution are summarized as follows: In use, the adjusting plate 8 can move up and down within the support frame 2, and by rotating the rod 12, the adjusting plate 8 fixed therewith can rotate slightly within the support frame 2. The limiting block 13 on the outer wall of the rod 12 slides along the arc groove 10 in the circular groove 11 at the top of the top cover 1, and is constrained by the symmetrical arc protrusions 14 in the arc groove 10, so as to realize the height adjustment of the adjusting plate 8 within the support frame 2, which facilitates the installation of gears of different thicknesses or gear shafts of different lengths between the support frame 2 and the adjusting plate 8.

[0028] After the height of the adjusting plate 8 is adjusted within the support frame 2, the L-shaped insert 16 at the bottom of the disc 15 is inserted into the corresponding arc groove 10 to lock the current position of the limiting block 13. Then, the end cover 3 is threaded to the circular groove 11 to press and fix it. The hexagonal prism 6 or rectangular groove 7 at the top of the end cover 3 provides a tool operation interface for easy rotation of the end cover 3.

[0029] All parts not described in this utility model are the same as or can be implemented using existing technology. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of this utility model, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A ductile iron planetary carrier support structure for wind power equipment, comprising a top cover (1), wherein a support frame (2) is fixedly connected to the bottom of the top cover (1), characterized in that: The support frame (2) is provided with an adjustment plate (8) inside. Both the support frame (2) and the adjustment plate (8) are provided with gear mounting holes. The top of the adjustment plate (8) is fixedly connected to a rod (12). Multiple limiting blocks (13) are arranged at equal intervals on the outer wall of the rod (12). The top of the top cover (1) is provided with a circular groove (11). The inner wall of the circular groove (11) is provided with at least three arc-shaped grooves (10) distributed at equal intervals around the circumference. The inner wall of the arc-shaped groove (10) is symmetrically provided with two arc-shaped protrusions (14). The rod (12) passes through the arc-shaped groove (10), and the bottom of the limiting block (13) is attached to the top of the arc-shaped protrusion (14).

2. The ductile iron planetary carrier support structure for wind power equipment according to claim 1, characterized in that: The circular groove (11) is provided with a disc (15) inside. At least three L-shaped inserts (16) are distributed at equal intervals around the bottom of the disc (15). The shape of the L-shaped inserts (16) matches the shape of the arc groove (10). The inner wall of the circular groove (11) is threaded with an end cap (3).

3. The ductile iron planetary carrier support structure for wind power equipment according to claim 1, characterized in that: The gear mounting hole group includes three first through holes (4) arranged equidistantly on the bottom of the adjusting plate (8) and the support frame (2), a second through hole (5) is provided at the bottom center of the support frame (2), and a third through hole (9) is provided at the bottom center of both the adjusting plate (8) and the top cover (1).

4. The ductile iron planetary carrier support structure for wind power equipment according to claim 2, characterized in that: The top of the end cap (3) has multiple rectangular grooves (7) distributed equidistantly around the circumference, and the top of the end cap (3) is fixedly connected to a hexagonal prism (6).

5. The ductile iron planetary carrier support structure for wind power equipment according to claim 1, characterized in that: The top cover (1), the support frame (2) and the adjustment plate (8) are all made of ductile iron.

6. The ductile iron planetary carrier support structure for wind power equipment according to claim 3, characterized in that: The inner diameter of the third through hole (9) matches that of the first through hole (4), and the inner diameter of the second through hole (5) is larger than that of the third through hole (9).

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