A casting jig for manufacturing brake housings

Abstract

This utility model provides a casting fixture for producing brake housings, relating to the field of casting technology. It includes a top plate, with support columns fixedly connected to the bottom and near the four corners of the top plate. A liquid storage tank is fixedly connected through and to the center of the top plate. An upper mold plate is fixedly connected to the bottom of the liquid storage tank. A solenoid valve is fixedly installed at the connection between the liquid storage tank and the upper mold plate. A connecting plate is fixedly connected between the two support columns near the bottom. A hydraulic cylinder is fixedly connected to the top of the connecting plate near the center. A lower mold plate is embedded in the bottom of the upper mold plate. Fixed plates are symmetrically fixedly connected to the surface of the lower mold plate. In this utility model, the casting fixture is equipped with an elastic buffer structure composed of vertical rods, limiting rods, a circular disc, and springs. Combined with power components such as hydraulic cylinders, it can quickly and smoothly push the brake housing out of the mold, significantly shortening the demolding time and improving production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of casting technology, and in particular to a casting fixture for producing brake housings. Background Technology

[0002] As a critical component of a vehicle's safety system, the quality of the brake housing is paramount. With the booming development of the automotive, motorcycle, and other transportation industries, the demand for brake housings continues to grow, and quality requirements are becoming increasingly stringent. Casting is a common process in the production of brake housings, and casting fixtures are the core equipment for ensuring both casting quality and efficiency.

[0003] When traditional casting fixtures use manual demolding or simple mechanical ejection, the operation is time-consuming for brake housings with complex shapes and high precision requirements, making it difficult to achieve rapid and continuous production and restricting the improvement of overall production efficiency. Utility Model Content

[0004] The purpose of this invention is to solve the problem that in the existing technology, when the jig is made by manual demolding or simple mechanical ejection, the operation is time-consuming for brake housings with complex shapes and high precision requirements, making it difficult to achieve rapid and continuous production and restricting the improvement of overall production efficiency. Therefore, this invention proposes a casting jig for brake housing production.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a casting fixture for producing brake housings, comprising a top plate, with support columns fixedly connected to the bottom of the top plate and near its four corners; a liquid storage tank penetrating and fixedly connected to the center of the top plate; an upper mold plate fixedly connected to the bottom of the liquid storage tank; a solenoid valve fixedly installed at the connection between the liquid storage tank and the upper mold plate; a connecting plate fixedly connected between the two support columns and near the bottom; a hydraulic cylinder fixedly connected to the top of the connecting plate and near its center; a lower mold plate embedded in the bottom of the upper mold plate; fixed plates symmetrically fixedly connected to the surface of the lower mold plate; the top of the hydraulic cylinder fixedly connected to the bottom of the fixed plate; a first circular groove formed in the top of the lower mold plate; a pusher plate embedded inside the first circular groove; a vertical rod penetrating and slidably connected to the center of the lower mold plate; the top of the vertical rod fixedly connected to the bottom of the pusher plate; a circular disc sleeved and fixedly connected to the surface of the vertical rod near its bottom; and a spring sleeved on the surface of the vertical rod.

[0006] Preferably, a trapezoidal block is fixedly connected to the bottom of each support column.

[0007] Preferably, a feed funnel is fixed to and connected to the top of the liquid storage tank and near the center.

[0008] Preferably, the top of the feed funnel is covered with a top cover, and a handle is fixedly connected to the top of the top cover near the center.

[0009] Preferably, the top and bottom edges of the fixing plate are rounded.

[0010] Preferably, a heating ring plate is embedded and fixedly connected to the inner wall of the liquid storage tank.

[0011] Preferably, the top and bottom edges of the liquid storage tank are rounded.

[0012] Preferably, the two ends of the spring are fixedly connected to the bottom of the lower mold plate and the top of the annular plate, respectively.

[0013] Preferably, a second circular groove is provided at the bottom of the vertical rod, and a limiting rod is embedded and slidably connected inside the second circular groove. A support plate is fixedly connected to the bottom of the limiting rod, and both ends of the support plate are fixedly connected to the connecting plate.

[0014] Preferably, a mounting plate is fixedly connected to the surface of one of the support columns, and a control panel is fixedly mounted on the surface of the mounting plate.

[0015] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0016] 1. In this utility model, the casting fixture is provided with an elastic buffer structure consisting of a vertical rod, a limiting rod, a circular disc and a spring. Combined with power components such as a hydraulic cylinder, it can quickly and smoothly push the brake housing out of the mold, greatly shortening the demolding time and improving production efficiency.

[0017] 2. In this utility model, by setting a solenoid valve, the outflow of liquid metal in the storage tank can be precisely controlled, effectively ensuring the accuracy of the casting amount, improving the dimensional accuracy of the brake housing, making it more in line with design requirements, and improving product quality and assembly compatibility.

[0018] 3. In this utility model, the heating ring plate can heat the storage tank and the area around the mold, thus maintaining the temperature stability of the liquid metal.

[0019] 4. In this utility model, the control panel enables centralized control of hydraulic cylinders, solenoid valves, etc. in the casting fixture, simplifies the operation process, reduces the difficulty of operation for workers, improves production efficiency, and reduces product quality problems caused by human error. Attached Figure Description

[0020] Figure 1 This utility model provides a three-dimensional view of the overall structure of a casting fixture for manufacturing brake housings;

[0021] Figure 2 This utility model provides an overall structural cross-sectional view of a casting fixture for manufacturing brake housings;

[0022] Figure 3 This utility model proposes a casting fixture for manufacturing brake housings. Figure 2 Enlarged view of the structure of area A in the middle;

[0023] Figure 4 This utility model provides an overall structural plan view of a casting fixture for producing brake housings;

[0024] Figure 5 This utility model presents a partial three-dimensional structural view of a casting fixture for manufacturing brake housings.

[0025] Legend: 1. Top plate; 2. Support column; 3. Trapezoidal block; 4. Liquid storage tank; 5. Feed funnel; 6. Top cover; 7. Handle; 8. Heating ring plate; 9. Upper mold plate; 10. Solenoid valve; 11. Connecting plate; 12. Hydraulic cylinder; 13. Lower mold plate; 14. Fixing plate; 15. First circular groove; 16. Push plate; 17. Vertical rod; 18. Second circular groove; 19. Limiting rod; 20. Circular disc; 21. Spring; 22. Mounting plate; 23. Control panel; 24. Support plate. Detailed Implementation

[0026] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0028] Example 1, such as Figure 1-5As shown, this utility model provides a casting fixture for producing brake housings, including a top plate 1. Support columns 2 are fixedly connected to the bottom of the top plate 1 near its four corners. A liquid storage tank 4 is passed through and fixedly connected to the center of the top plate 1. An upper mold plate 9 is fixedly connected to the bottom of the liquid storage tank 4. A solenoid valve 10 is fixedly installed at the connection between the liquid storage tank 4 and the upper mold plate 9. A connecting plate 11 is fixedly connected between the two support columns 2 near the bottom. A hydraulic cylinder 12 is fixedly connected to the top of the connecting plate 11 near its center. The bottom of the upper mold plate 9... The lower mold plate 13 is embedded in the part, and the surface of the lower mold plate 13 is symmetrically fixedly connected to the fixing plate 14. The top of the hydraulic cylinder 12 is fixedly connected to the bottom of the fixing plate 14. The top of the lower mold plate 13 is provided with a first circular groove 15. The push plate 16 is embedded in the inside of the first circular groove 15. A vertical rod 17 is slidably connected through the center of the lower mold plate 13. The top of the vertical rod 17 is fixedly connected to the bottom of the push plate 16. A circular disc 20 is sleeved and fixedly connected to the surface of the vertical rod 17 near the bottom. A spring 21 is sleeved on the surface of the vertical rod 17.

[0029] The overall effect of Embodiment 1 is as follows: Support columns 2 are fixedly connected to the bottom of the top plate 1 near its four corners; a liquid storage tank 4 is fixedly connected through and to the center of the top plate 1; an upper mold plate 9 is fixedly connected to the bottom of the liquid storage tank 4; a solenoid valve 10 is fixedly installed at the connection between the liquid storage tank 4 and the upper mold plate 9, which can control the flow rate at the connection between the liquid storage tank 4 and the upper mold plate 9; a connecting plate 11 is fixedly connected between the two support columns 2 near their bottom; a hydraulic cylinder 12 is fixedly connected to the top of the connecting plate 11 near its center; a lower mold plate 13 is embedded in the bottom of the upper mold plate 9; fixed plates 14 are symmetrically fixedly connected to the surface of the lower mold plate 13; and the top of the hydraulic cylinder 12 is fixedly connected to the bottom of the fixed plate 14. This allows the hydraulic cylinder 12 to push the fixed plate 14 up and down. The lifting and lowering of the fixed plate 14 can cause the lower mold plate 13 to be inserted into or removed from the upper mold plate 9. A first circular groove 15 is provided on the top of the lower mold plate 13, and a push plate 16 is embedded inside the first circular groove 15. A vertical rod 17 is slidably connected through the center of the lower mold plate 13. The top of the vertical rod 17 is fixedly connected to the bottom of the push plate 16. A circular disc 20 is sleeved and fixedly connected to the surface of the vertical rod 17 near the bottom. A spring 21 is sleeved on the surface of the vertical rod 17. When the bottom of the vertical rod 17 is in contact with and pressed against the top of the support plate 24, it can be compressed by the spring 21. At this time, the vertical rod 17 can drive the push plate 16 to push out the molded brake housing.

[0030] Example 2, as Figure 1-5As shown, trapezoidal blocks 3 are fixedly connected to the bottom of each support column 2; a feed funnel 5 is fixedly connected to the top of the liquid storage tank 4 near the center; a top cover 6 is placed on the top of the feed funnel 5, and a handle 7 is fixedly connected to the top of the top cover 6 near the center; the top and bottom edges of the fixing plate 14 are rounded; a heating ring plate 8 is embedded and fixedly connected to the inner wall of the liquid storage tank 4; the top and bottom edges of the liquid storage tank 4 are rounded; the two ends of the spring 21 are fixedly connected to the bottom of the lower mold plate 13 and the top of the circular plate 20, respectively; a second circular groove 18 is opened at the bottom of the vertical rod 17, a limit rod 19 is embedded and slidably connected inside the second circular groove 18, a support plate 24 is fixedly connected to the bottom of the limit rod 19, and both ends of the support plate 24 are fixedly connected to the connecting plate 11; a mounting plate 22 is fixedly connected to the surface of one of the support columns 2, and a control panel 23 is fixedly installed on the surface of the mounting plate 22.

[0031] The overall effect of embodiment 2 is as follows: Trapezoidal blocks 3 are fixedly connected to the bottom of the support column 2, which supports the device; a feed funnel 5 is fixedly connected to the top of the storage tank 4 near its center, facilitating feeding; a top cover 6 is placed on top of the feed funnel 5, and a handle 7 is fixedly connected to the top of the top cover 6 near its center, facilitating opening; the top and bottom edges of the fixing plate 14 are rounded, improving its aesthetics; a heating ring plate 8 is embedded and fixedly connected to the inner wall of the storage tank 4, heating the molten metal inside; and the storage tank 4... The top and bottom edges of the container are rounded, which improves the aesthetics of the liquid storage tank 4. The two ends of the spring 21 are fixedly connected to the bottom of the lower mold plate 13 and the top of the annular plate 20, respectively, which limits the position of the two ends of the spring 21. A second circular groove 18 is provided at the bottom of the vertical rod 17. A limiting rod 19 is embedded and slidably connected inside the second circular groove 18. A support plate 24 is fixedly connected to the bottom of the limiting rod 19. Both ends of the support plate 24 are fixedly connected to the connecting plate 11, which limits the position of the limiting rod 19 on the vertical rod 17. A mounting plate 22 is fixedly connected to the surface of one of the support columns 2. A control panel 23 is fixedly installed on the surface of the mounting plate 22, which allows the control panel 23 to control the device.

[0032] Working principle: By gripping the handle 7, the top cover 6 can be removed from the feed funnel 5, allowing molten metal to be poured into the storage tank 4 from the feed funnel 5. Then, the hydraulic cylinder 12 pushes the fixing plate 14 to rise, allowing the lower mold plate 13 to embed into the upper mold plate 9. At this point, the molten metal can enter between the upper mold plate 9 and the lower mold plate 13. When the tank is full, the liquid entry effect can be controlled by the solenoid valve 10. After the brake housing between the upper mold plate 9 and the lower mold plate 13 is formed... The hydraulic cylinder 12 can drive the fixed plate 14 to descend. The descent of the fixed plate 14 can cause the vertical rod 17 to descend and press against the top of the support plate 24. At this time, the spring 21 will be compressed, and the push plate 16 can push the formed brake housing to detach from the surface of the lower mold plate 13, which can automatically demold. After demolding, the lower mold plate 13 can be reset by the hydraulic cylinder 12. At this time, the spring 21 can reset the vertical rod 17. At the same time, the heating ring plate 8 can heat and keep the molten metal inside the storage tank 4.

[0033] The wiring diagrams of the liquid storage tank 4, heating ring plate 8, solenoid valve 10, hydraulic cylinder 12 and control panel 23 in this utility model are common knowledge in the field. Their working principle is a well-known technology. The appropriate model is selected according to actual use. Therefore, the control method and wiring layout of the liquid storage tank 4, heating ring plate 8, solenoid valve 10, hydraulic cylinder 12 and control panel 23 will not be explained in detail.

[0034] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A casting jig for manufacturing brake housings, comprising a top plate (1), characterized in that: Support columns (2) are fixedly connected to the bottom of the top plate (1) and near the four corners. A liquid storage tank (4) is fixedly connected through the center of the top plate (1). An upper mold plate (9) is fixedly connected to the bottom of the liquid storage tank (4). A solenoid valve (10) is fixedly installed at the connection between the liquid storage tank (4) and the upper mold plate (9). A connecting plate (11) is fixedly connected between the two support columns (2) and near the bottom. A hydraulic cylinder (12) is fixedly connected to the top of the connecting plate (11) and near the center. A lower mold plate (13) is embedded in the bottom of the upper mold plate (9). A fixing plate (14) is symmetrically fixed to the surface of the hydraulic cylinder (12). The top of the hydraulic cylinder (12) is fixedly connected to the bottom of the fixing plate (14). A first circular groove (15) is opened on the top of the lower mold plate (13). A push plate (16) is embedded in the inside of the first circular groove (15). A vertical rod (17) is slidably connected through the center of the lower mold plate (13). The top of the vertical rod (17) is fixedly connected to the bottom of the push plate (16). A circular ring (20) is sleeved and fixedly connected to the surface of the vertical rod (17) and near the bottom. A spring (21) is sleeved on the surface of the vertical rod (17).

2. The casting fixture for producing a brake housing according to claim 1, characterized in that: The bottom of each support column (2) is fixedly connected to a trapezoidal block (3).

3. The casting fixture for producing a brake housing according to claim 1, characterized in that: The top of the storage tank (4) and near the center is fixed and connected to the feed funnel (5).

4. A casting fixture for producing a brake housing according to claim 3, characterized in that: The top of the feed hopper (5) is covered with a top cover (6), and a handle (7) is fixedly connected to the top of the top cover (6) near the center.

5. A casting fixture for producing a brake housing according to claim 1, characterized in that: The top and bottom edges of the fixing plate (14) are rounded.

6. A casting jig for producing a brake housing according to claim 1, characterized in that: A heating ring plate (8) is embedded and fixedly connected to the inner wall of the liquid storage tank (4).

7. A casting fixture for producing a brake housing according to claim 1, characterized in that: The top and bottom edges of the liquid storage tank (4) are rounded.

8. A casting fixture for producing a brake housing according to claim 1, characterized in that: The two ends of the spring (21) are fixedly connected to the bottom of the lower mold plate (13) and the top of the annular plate (20), respectively.

9. A casting fixture for producing a brake housing according to claim 1, characterized in that: The bottom of the vertical rod (17) is provided with a second circular groove (18), and a limiting rod (19) is embedded and slidably connected inside the second circular groove (18). A support plate (24) is fixedly connected to the bottom of the limiting rod (19), and both ends of the support plate (24) are fixedly connected to the connecting plate (11).

10. A casting fixture for producing a brake housing according to claim 1, characterized in that: One of the support columns (2) has a mounting plate (22) fixedly connected to its surface, and a control panel (23) is fixedly mounted on the surface of the mounting plate (22).

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