Spiral winding pipe type heat exchanger of condensing system

By using a spiral wound tube heat exchanger with a reverse winding and variable spacing design, combined with spiral metal plates and flange support, the problems of low heat exchange efficiency, scaling and vibration wear of existing condensers are solved, achieving high-efficiency condensation and stable operation.

CN224230783UActive Publication Date: 2026-05-12SHANDONG HANZUN COOLING & HEATING EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG HANZUN COOLING & HEATING EQUIP CO LTD
Filing Date
2025-04-25
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing shell-and-tube condensers suffer from low heat exchange efficiency, large size, and easy scaling, while traditional spiral wound tube heat exchangers suffer from flow dead zones and tube bundle vibration wear.

Method used

The spiral wound tube heat exchanger, which adopts a reverse winding and variable spacing design, combined with spiral metal fins and flange support, enhances medium turbulence and reduces stagnation zone. The spiral fins and round tube design prevents scaling, and the corrugated spacers stabilize the tube bundle.

Benefits of technology

提高了换热效率,降低了结垢率,增强了结构稳定性,并提高了气液分离效率。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tubular heat exchangers, in particular to a spiral winding tubular heat exchanger of a condensing system, which comprises a tube body, a front seal head arranged at one end of the tube body, a rear seal head arranged at the other end of the tube body, a front flange plate matched and connected with the front seal head, a rear flange plate matched and connected with the rear seal head, and front through tubes arranged on two sides of the front end of the tube body. A fixing bolt, a middle through pipe and a side through pipe are arranged on the front flange plate, the middle through pipe is communicated with the interior of the pipe body, a pipe body valve is arranged on one side of the pipe body, metal discs are arranged at the two ends of the interior of the pipe body, a plurality of winding pipes are arranged on the outer sides of the metal discs, the side through pipe is communicated with the interiors of the winding pipes, and spiral metal sheets are arranged on the inner wall of the pipe body. The spiral metal sheet is connected with the winding pipes; according to the utility model, the heat exchange efficiency is improved; a medium forms turbulent flow due to the design of reverse winding and variable spacing, so that the heat exchange coefficient is improved; anti-scaling: the design of the spiral fins and the round pipes reduces the retention area and reduces the scaling rate.
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Description

Technical Field

[0001] This utility model relates to the field of tubular heat exchanger technology, and specifically to a spiral wound tubular heat exchanger for a condensation system. Background Technology

[0002] Existing shell-and-tube condensers suffer from problems such as low heat exchange efficiency, large size, and easy fouling. Although existing spiral wound tube heat exchangers have improved heat exchange efficiency by extending the flow channel, the traditional structure has problems such as flow dead zones caused by fixed tube spacing, condensate accumulation affecting heat exchange, and tube vibration and wear. Utility Model Content

[0003] To achieve the above objectives, this utility model provides the following technical solution:

[0004] A spiral wound tube heat exchanger for a condensation system includes a tube body with a front end cap at one end and a rear end cap at the other end. The front end cap is connected to a front flange, and the rear end cap is connected to a rear flange. Front through pipes are provided on both sides of the front end of the tube body. Fixing bolts, a central through pipe, and a side through pipe are provided on the front flange. The central through pipe is connected to the interior of the tube body. A tube body valve is provided on one side of the tube body. Metal discs are provided at both ends inside the tube body. Multiple spiral wound tubes are provided on the outer side of the metal discs. The side through pipes are connected to the interior of the multiple spiral wound tubes. Spiral metal plates are provided on the inner wall of the tube body and are connected to the multiple spiral wound tubes.

[0005] Preferably, an inner tube is provided inside the tube body, the front through-pipe is connected to the inside of the tube body, a groove is provided between the tube body and the inner tube body, and the groove is connected to the side through-pipe.

[0006] Preferred configuration: The front flange has several holes and is bolted to the front end cap; the rear flange has several holes and is bolted to the rear end cap.

[0007] Preferably, the metal disc is fitted and connected to the inner side of the inner tube, and multiple small holes are provided on the metal disc, and the spiral metal sheet is fixedly connected to the inner tube.

[0008] Compared with the prior art, the present invention has the following beneficial effects:

[0009] This invention improves heat exchange efficiency: the reverse winding and variable spacing design creates turbulence in the medium, increasing the heat transfer coefficient; it prevents scaling: the spiral fins and circular tube design reduce the stagnation zone and lower the scaling rate; it ensures structural stability: the flange support and corrugated spacers suppress tube bundle vibration; and it enables rapid condensate separation: improving gas-liquid separation efficiency. Attached Figure Description

[0010] Figure 1 This is a perspective view of the present utility model;

[0011] Figure 2 This is a diagram of the internal structure of the present invention;

[0012] Figure 3 This is the front view of the present invention.

[0013] Figure reference numerals: 1. Front through pipe; 2. Front flange; 3. Pipe body; 4. Front end cap; 5. Fixing bolt; 6. Middle through pipe; 7. Side through pipe; 8. Pipe body valve; 9. Rear end cap; 10. Rear flange; 11. Metal disc; 12. Spiral metal strip; 13. Spiral wound pipe; 14. Groove; 15. Inner pipe body. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] like Figure 1-3 As shown, a spiral wound tube heat exchanger for a condensation system includes a tube body 3. One end of the tube body 3 is provided with a front end cap 4, and the other end is provided with a rear end cap 9. The front end cap 4 is connected to a front flange 2, and the rear end cap 9 is connected to a rear flange 10. Front through pipes 1 are provided on both sides of the front end of the tube body 3. Fixing bolts 5, a middle through pipe 6, and a side through pipe 7 are provided on the front flange 2. The middle through pipe 6 is connected to the inside of the tube body 3. A tube valve 8 is provided on one side of the tube body 3. Metal discs 11 are provided at both ends inside the tube body 3. Multiple wound tubes 13 are provided on the outside of the metal discs 11. The side through pipe 7 is connected to the inside of the multiple wound tubes 13. Spiral metal strips 12 are provided on the inner wall of the tube body 3, and the spiral metal strips 12 are connected to the multiple wound tubes 13.

[0016] An inner tube 15 is provided inside the tube body 3. The front through tube 1 is connected to the inside of the tube body 3. A groove 14 is provided between the tube body 3 and the inner tube 15. The groove 14 is connected to the side through tube 7.

[0017] In use, the front flange 2 and the rear flange 10 are installed. Multiple holes are provided on the front pipes 1 on both sides for fixed installation into the condensation system. The middle pipe 6 and the side pipe 7 can introduce liquid into the inner pipe body 15 and the groove 14. The liquid is transmitted forward along the spiral metal strip 12. The metal discs 11 at both ends disperse the water flow and enter the interior of multiple spiral tubes 13. The pipe body valve 8 on one side of the pipe body 3 can discharge the liquid after heat exchange.

[0018] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0019] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0020] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A spiral wound tube heat exchanger for a condensation system, comprising a tube body (3), a front end cap (4) at one end of the tube body (3) and a rear end cap (9) at the other end, characterized in that: The front end cap (4) is connected to the front flange (2), and the rear end cap (9) is connected to the rear flange (10). The front end of the pipe body (3) is provided with front through pipes (1) on both sides. The front flange (2) is provided with fixing bolts (5), middle through pipe (6) and side through pipe (7). The middle through pipe (6) is connected to the inside of the pipe body (3). The pipe body valve (8) is provided on one side of the pipe body (3). The two ends of the inside of the pipe body (3) are provided with metal discs (11). Multiple spiral pipes (13) are provided on the outside of the metal discs (11). The side through pipe (7) is connected to the inside of the multiple spiral pipes (13). The inner wall of the pipe body (3) is provided with spiral metal strips (12). The spiral metal strips (12) are connected to the multiple spiral pipes (13).

2. The spiral wound tube heat exchanger for a condensation system according to claim 1, characterized in that: An inner tube (15) is provided inside the tube body (3). The front tube (1) is connected to the inside of the tube body (3). A groove (14) is provided between the tube body (3) and the inner tube (15). The groove (14) is connected to the side tube (7).

3. The spiral wound tube heat exchanger for a condensation system according to claim 1, characterized in that: Several holes are provided on the front flange (2), and the front flange (2) is bolted to the front end cap (4). Several holes are provided on the rear flange (10), and the rear flange (10) is bolted to the rear end cap (9).

4. The spiral wound tube heat exchanger for a condensation system according to claim 1, characterized in that: The metal disc (11) is connected to the inner side of the inner tube (15), and multiple small holes are provided on the metal disc (11). The spiral metal sheet (12) is fixedly connected to the inner tube (15).