Anti-electromagnetic interference power equipment vibration monitoring sensor

Abstract

The utility model discloses an anti-electromagnetic interference electric power equipment vibration monitoring sensor, relates to the technical field of electric power equipment, and aims to solve the problems that the existing vibration monitoring sensor is easily influenced by interference signals in a strong electromagnetic environment, so that the monitoring data is inaccurate and unstable, and even the existing vibration monitoring sensor cannot work normally when the monitoring data is serious. The ceramic mounting ends are mounted on one side of the front end face of the monitoring sensor, the rear ends of the two ceramic mounting ends are fixedly connected with the monitoring sensor, rubber rings are arranged on the circles of the inner walls of the two ceramic mounting ends, the number of the rubber rings is two, and the number of the rubber rings is two. The two rubber rings are connected with the inner walls of the ceramic installation end heads in a hot melting mode, the aluminum-plastic composite layers are installed on the inner circles of the two ceramic installation end heads, the number of the aluminum-plastic composite layers is two, and the two aluminum-plastic composite layers are arranged in the ceramic installation end heads respectively and are fixedly formed in the manufacturing process.

Description

Technical Field

[0001] This utility model relates to the field of power equipment technology, specifically to a vibration monitoring sensor for power equipment that is resistant to electromagnetic interference. Background Technology

[0002] A sensor is a detection device that can sense the measured information and transform the sensed information into an electrical signal or other required form of information output according to a certain rule, so as to meet the requirements of information transmission, processing, storage, display, recording and control. In power equipment, sensors are often used to detect the operating status of the equipment to ensure stable operation.

[0003] For example, the Chinese patent with announcement number CN218298317U, entitled "(A Condition Monitoring Sensor for Power Equipment)," includes: a mounting frame, a sensor body movably mounted on the inner surface of the mounting frame, a shock-absorbing block movably connected to the bottom of the mounting frame, and a connection hole fixedly connected to the outer surface of the sensor body. A clamping plate is provided inside the mounting frame. This invention utilizes the cooperation of a shock-absorbing block and a second spring. The shock-absorbing block transmits the electromagnetic vibration of the power equipment to the spring, pushing the slide rod to move within the slide rail. Simultaneously, it pushes the second slider and the buffer block. Through the buffering and energy dissipation of the first and second buffer pads, the amplitude is effectively eliminated, thereby improving the monitoring accuracy of the sensor body. This solves the problem that electromagnetic vibrations generated during the operation of power equipment transmit the vibration force to the monitoring sensor, leading to inaccurate sensor data, and achieves the effect of improving the sensor's monitoring accuracy.

[0004] However, the environment in which existing power equipment is located is usually subject to complex and strong electromagnetic interference, which places extremely high demands on the performance of vibration monitoring sensors. In such a strong electromagnetic environment, vibration monitoring sensors are easily affected by interference signals, resulting in inaccurate and unstable monitoring data, and in severe cases, even failure to work properly. Therefore, it does not meet the existing requirements. In response, we propose a vibration monitoring sensor for power equipment that is resistant to electromagnetic interference. Utility Model Content

[0005] The purpose of this invention is to provide a vibration monitoring sensor for power equipment that is resistant to electromagnetic interference, in order to solve the problem mentioned in the background art that existing vibration monitoring sensors are easily affected by interference signals in such a strong electromagnetic environment, resulting in inaccurate and unstable monitoring data, and in severe cases, even failure to work properly.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a vibration monitoring sensor for power equipment that resists electromagnetic interference, comprising: a monitoring sensor, wherein a maintenance plate is provided on the upper end face of the monitoring sensor, and the maintenance plate is threadedly connected to the monitoring sensor by bolts, and four bolts are provided;

[0007] Also includes:

[0008] A ceramic mounting end is installed on one side of the front end face of the monitoring sensor. Two ceramic mounting ends are provided. The rear ends of both ceramic mounting ends are fixedly connected to the monitoring sensor. A rubber ring is provided around the inner wall of both ceramic mounting ends. There are two rubber rings. Both rubber rings are heat-fused to the inner wall of the ceramic mounting end.

[0009] An aluminum-plastic composite layer is installed around the inside of the two ceramic mounting ends. Two aluminum-plastic composite layers are provided, each disposed inside the ceramic mounting end and fixedly formed during the manufacturing process.

[0010] Preferably, a pressing head is provided above each of the two ceramic mounting ends, and one end of the pressing head penetrates and extends into the interior of the ceramic mounting end. Reserved cavities are provided on the outside of both sides of the pressing head.

[0011] Preferably, the reserved cavity is provided with a movable block inside, and there are two movable blocks. The two movable blocks are respectively fixedly connected to the two sides of the two pressing heads, and the lower part of the two movable blocks is fixedly connected to the lower end of the reserved cavity through a pressure spring.

[0012] Preferably, the lower end of the pressing head is provided with a buffer pad, and the buffer pad is heat-fused to the lower end of the pressing head.

[0013] Preferably, the outer shell of the monitoring sensor is a high-permeability metal shell, and a high-strength ceramic baffle is disposed inside the high-permeability metal shell. A metal aluminum layer is disposed on one side of both the inner wall of the high-permeability metal shell and one side of the high-strength ceramic baffle. A partition cavity is disposed between the high-permeability metal shell and the high-strength ceramic baffle. A connecting member is disposed inside the partition cavity, and several connecting members are disposed thereon. The two ends of the several connecting members are respectively fixedly connected to the inner wall of the high-permeability metal shell and one side of the high-strength ceramic baffle, and the other side of the high-strength ceramic baffle is inside.

[0014] Preferably, the inspection plate has heat dissipation slots inside, a display screen is provided on the other side of the front face of the monitoring sensor, and operation buttons are provided on the front face of the monitoring sensor.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This utility model, through the high-strength ceramic baffle, partition cavity, connecting component, high magnetic permeability metal shell, and aluminum layer set on the monitoring sensor, and the rubber ring and aluminum-plastic composite layer set inside the ceramic mounting end, ensures the stability of the transmitted signal when data is transmitted through the connecting data cable. The rubber ring 206 and aluminum-plastic composite layer 207 inside the ceramic mounting end 200 effectively guarantee the stability of the transmitted signal. The outer shell of the monitoring sensor 100 is made of high magnetic permeability metal shell 1005, and a high-strength ceramic baffle 1002 is also set inside. At the same time, the aluminum layer 1006 set on the high magnetic permeability metal shell 1005 and the high-strength ceramic baffle 1002 effectively shields the interference of external electromagnetic signals during the operation of the equipment, enhances the stability of the equipment operation, and effectively avoids the problem that the vibration monitoring sensor is easily affected by interference signals in such a strong electromagnetic environment, resulting in inaccurate and unstable monitoring data, or even failure to work normally in severe cases.

[0017] 2. By using the pre-reserved cavity, buffer pad, moving block and pressure spring set on the press head, when separating the external connecting data cable tube, by pressing the press head down, the lower end of the press head is pushed out of the moving inner groove, thereby driving the buffer pad to squeeze downward, which can retract the external buckle protrusion, thereby separating the external connecting data cable tube from the device. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of the monitoring sensor housing of this utility model;

[0020] Figure 3 This is a schematic diagram of the internal structure of the ceramic mounting end of this utility model;

[0021] In the diagram: 100, monitoring sensor; 1001, inner cavity; 1002, high-strength ceramic baffle; 1003, partition cavity; 1004, connecting component; 1005, high magnetic permeability metal shell; 1006, aluminum layer; 101, inspection plate; 102, bolt; 103, heat dissipation slot; 104, display screen; 105, operation button; 200, ceramic mounting end; 201, pressing head; 202, reserved cavity; 203, buffer pad; 204, moving block; 205, pressure spring; 206, rubber ring; 207, aluminum-plastic composite layer. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be noted that the terms "upper", "lower", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] Example 1

[0025] Please see Figure 1-3 The present invention provides an embodiment of a vibration monitoring sensor for power equipment that is resistant to electromagnetic interference, comprising: a monitoring sensor 100, a maintenance plate 101 provided on the upper end surface of the monitoring sensor 100, the maintenance plate 101 being threadedly connected to the monitoring sensor 100 by bolts 102, and four bolts 102 being provided.

[0026] Also includes:

[0027] Ceramic mounting end 200 is installed on one side of the front end face of monitoring sensor 100. There are two ceramic mounting ends 200. The rear ends of both ceramic mounting ends 200 are fixedly connected to monitoring sensor 100. A rubber ring 206 is provided around the inner wall of both ceramic mounting ends 200. There are two rubber rings 206. Both rubber rings 206 are heat-fused to the inner wall of ceramic mounting end 200.

[0028] The aluminum-plastic composite layer 207 is installed in a ring inside the two ceramic mounting ends 200. There are two aluminum-plastic composite layers 207, which are respectively installed inside the ceramic mounting ends 200 and are fixedly formed during the manufacturing process.

[0029] The external connecting data cable is installed inside the ceramic mounting end 200. Then, the buckle protrusion on the external connecting data cable can be pushed out. When data is transmitted through the connecting data cable, the rubber ring 206 and the aluminum-plastic composite layer 207 inside the ceramic mounting end 200 can effectively ensure the stability of the transmitted signal.

[0030] Example 2

[0031] Please see Figure 1 and Figure 3 Each of the two ceramic mounting ends 200 is provided with a pressing head 201 above it, and one end of the pressing head 201 penetrates and extends into the interior of the ceramic mounting end 200. Both sides of the pressing head 201 are provided with reserved cavities 202.

[0032] Please see Figure 3 The reserved cavity 202 is provided with a movable block 204, and there are two movable blocks 204. The two movable blocks 204 are fixedly connected to the two sides of the two pressing heads 201 respectively. The lower part of the two movable blocks 204 is fixedly connected to the lower end of the reserved cavity 202 through a pressure spring 205.

[0033] Please see Figure 3 A buffer pad 203 is provided at the lower end of the pressing head 201, and the buffer pad 203 is heat-fused to the lower end of the pressing head 201.

[0034] Please see Figure 1 The outer shell of the monitoring sensor 100 is a high-permeability metal shell 1005. A high-strength ceramic baffle 1002 is provided inside the high-permeability metal shell 1005. A metal aluminum layer 1006 is provided on the inner wall of the high-permeability metal shell 1005 and one side of the high-strength ceramic baffle 1002. A partition cavity 1003 is provided between the high-permeability metal shell 1005 and the high-strength ceramic baffle 1002. A connecting member 1004 is provided inside the partition cavity 1003. Several connecting members 1004 are provided. The two ends of the several connecting members 1004 are fixedly connected to the inner wall of the high-permeability metal shell 1005 and one side of the high-strength ceramic baffle 1002, respectively. The other side of the high-strength ceramic baffle 1002 is inside.

[0035] The high-permeability metal shell 1005, along with the high-strength ceramic baffle 1002 and aluminum layer 1006 inside the monitoring sensor 100, can effectively shield the equipment from external electromagnetic interference during operation, thereby enhancing the stability of the equipment operation.

[0036] Please see Figure 1 The inspection plate 101 has a heat dissipation slot 103 inside, the monitoring sensor 100 has a display screen 104 on the other side of the front end face, and the monitoring sensor 100 has operation buttons 105 on the front end face.

[0037] Working principle: In use, the external connecting data cable is installed inside the ceramic mounting end 200. Then, the buckle protrusion on the external connecting data cable can be pushed out. When data is transmitted through the connecting data cable, the rubber ring 206 and aluminum-plastic composite layer 207 inside the ceramic mounting end 200 effectively ensure the stability of the transmitted signal. The outer shell of the monitoring sensor 100 is made of a high-permeability metal shell 1005, and a high-strength ceramic baffle 1002 is also provided inside. At the same time, the aluminum layer 1006 set on the high-permeability metal shell 1005 and the high-strength ceramic baffle 1002 effectively shields the interference of external electromagnetic signals during the operation of the equipment, enhancing the stability of the equipment operation.

[0038] In the embodiments provided in this application, it should be understood that the disclosed apparatus and methods can be implemented in other ways. The apparatus embodiments described above are merely illustrative. For example, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. Furthermore, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Additionally, the displayed or discussed mutual couplings, direct couplings, or communication connections may be through some communication interfaces; indirect couplings or communication connections between devices or units may be electrical, mechanical, or other forms.

[0039] Finally, it should be noted that the above-described embodiments are merely specific implementations of the present invention, used to illustrate the technical solutions of the present invention, and not to limit it. The scope of protection of the present invention is not limited thereto. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can still modify or easily conceive of changes to the technical solutions described in the foregoing embodiments within the technical scope disclosed in the present invention, or make equivalent substitutions for some of the technical features; and these modifications, changes, or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention, and should all be covered within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A vibration monitoring sensor for power equipment that is resistant to electromagnetic interference, comprising a monitoring sensor (100), wherein a maintenance plate (101) is provided on the upper end face of the monitoring sensor (100), and the maintenance plate (101) is threadedly connected to the monitoring sensor (100) by bolts (102), and four bolts (102) are provided; Its features are: Also includes: A ceramic mounting end (200) is installed on one side of the front end face of the monitoring sensor (100). Two ceramic mounting ends (200) are provided. The rear ends of the two ceramic mounting ends (200) are fixedly connected to the monitoring sensor (100). A rubber ring (206) is provided around the inner wall of the two ceramic mounting ends (200). There are two rubber rings (206). The two rubber rings (206) are heat-fused to the inner wall of the ceramic mounting end (200). An aluminum-plastic composite layer (207) is installed in a ring inside the two ceramic mounting ends (200). There are two aluminum-plastic composite layers (207), which are respectively disposed inside the ceramic mounting ends (200) and are fixedly formed during the manufacturing process.

2. The electromagnetic interference-resistant power equipment vibration monitoring sensor according to claim 1, characterized in that: A pressing head (201) is provided above each of the two ceramic mounting ends (200), and one end of the pressing head (201) extends through and into the interior of the ceramic mounting end (200). Reserved cavities (202) are provided on the outside of both sides of the pressing head (201).

3. The electromagnetic interference-resistant power equipment vibration monitoring sensor according to claim 2, characterized in that: The reserved cavity (202) is provided with a movable block (204), and there are two movable blocks (204). The two movable blocks (204) are fixedly connected to the two sides of the two pressing heads (201) respectively. The lower part of the two movable blocks (204) is fixedly connected to the lower end of the reserved cavity (202) through a pressure spring (205).

4. The electromagnetic interference-resistant power equipment vibration monitoring sensor according to claim 2, characterized in that: The lower end of the pressing head (201) is provided with a buffer pad (203), and the buffer pad (203) is heat-fused to the lower end of the pressing head (201).

5. The electromagnetic interference-resistant vibration monitoring sensor for power equipment according to claim 1, characterized in that: The outer shell of the monitoring sensor (100) is configured as a high-permeability metal shell (1005). A high-strength ceramic baffle (1002) is disposed inside the high-permeability metal shell (1005). A metal aluminum layer (1006) is disposed on the inner wall of the high-permeability metal shell (1005) and one side of the high-strength ceramic baffle (1002). A partition cavity (1003) is disposed between the high-permeability metal shell (1005) and the high-strength ceramic baffle (1002). A connecting member (1004) is disposed inside the partition cavity (1003), and several connecting members (1004) are disposed. The two ends of the several connecting members (1004) are respectively fixedly connected to the inner wall of the high-permeability metal shell (1005) and one side of the high-strength ceramic baffle (1002). The other side of the high-strength ceramic baffle (1002) is inside.

6. The electromagnetic interference-resistant power equipment vibration monitoring sensor according to claim 1, characterized in that: The inspection plate (101) has a heat dissipation slot (103) inside, a display screen (104) is provided on the other side of the front end of the monitoring sensor (100), and an operation button (105) is provided on the front end of the monitoring sensor (100).

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