Plastic steel belt water vapor separation device

Abstract

The utility model discloses a water-vapor separation device for a plastic steel belt, which relates to the field of water-vapor separation devices and comprises a separation tank, a centrifugal separation component is arranged on one side of the separation tank, a water storage tank is arranged at the bottom of the separation tank, and both the centrifugal separation component and the water storage tank are connected with the inside of the water storage tank; the centrifugal separation assembly drives water vapor and mixed gas to rotate in the separation tank. According to the water-vapor separation device for the plastic steel belt, the centrifugal separation assembly is arranged, separation is achieved through different densities and flowing properties of gas and liquid, the gas can be pushed to the upper portion of the separation tank under the action of centrifugal force and is discharged out of the separation tank through the centrifugal fan, and the liquid at the separation position can flow downwards into the water storage tank; therefore, water-vapor separation is achieved, water-vapor can be quickly separated from gas, the separation time is greatly shortened, the production efficiency is improved, the centrifugal water-vapor separator can effectively remove moisture in a short time, and the product quality and the production progress are guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of water vapor separation technology, specifically a plastic steel belt water vapor separation device. Background Technology

[0002] A water vapor separator for plastic steel belts is a device used to separate water vapor and other gases generated during the production process of plastic steel belts from the plastic steel belt itself. In the production process of plastic steel belts, such as extrusion molding, heating and other operations will cause the moisture in the material to turn into water vapor, and other volatile gases may also be generated. The function of the water vapor separator is to remove these gaseous components from the surface of the plastic steel belt or the production environment to ensure the quality of the plastic steel belt.

[0003] A key difference between gases and liquids lies in the significant compressibility of gases, due to the larger distances between gas molecules and the weaker intermolecular forces. When a gas is subjected to pressure changes, its volume changes significantly. When a gas flows rapidly in a pipe, its density also changes due to compressibility. Utilizing the different densities and flow properties of gases and liquids can achieve rapid separation. However, existing plastic-coated steel belt water vapor separators are not suitable for separating water vapor using the different densities and flow properties of gases and liquids. To address the shortcomings of existing technologies, we propose a plastic-coated steel belt water vapor separator to solve the aforementioned problems. Utility Model Content

[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: a plastic steel belt water vapor separation device, including a separation tank, a centrifugal separation component is provided on one side of the separation tank, and a water storage tank is provided at the bottom of the separation tank, wherein both the centrifugal separation component and the separation tank are connected to the interior of the water storage tank;

[0005] The centrifugal separation component drives water vapor and mixed gas to rotate inside the separation tank, and the water storage tank is used to collect the separated water.

[0006] Preferably, the centrifugal separation assembly includes a centrifugal fan and a first connecting pipe, wherein the centrifugal fan is connected to the separation tank through the first connecting pipe.

[0007] Preferably, a third connecting pipe is fixedly connected to the top of the separating tank; a first water suction device connecting pipe and a second water suction device connecting pipe are fixedly connected to the side wall of the separating tank; a fourth connecting pipe is fixedly connected to the bottom of the separating tank, and the third connecting pipe is connected to the first connecting pipe through a connecting hose.

[0008] Preferably, both the first water-absorbing device connecting pipe and the second water-absorbing device connecting pipe are connected to the water outlet pipe of the external water-absorbing device.

[0009] Preferably, a second connecting pipe is fixedly connected to the top of the water storage tank, and the second connecting pipe and the fourth connecting pipe are connected by a connecting hose.

[0010] Preferably, the outer peripheral wall of the separation tank is fixedly connected to a support frame for supporting it.

[0011] Preferably, an exhaust pipe and a drain pipe are fixedly connected to one side of the outer wall of the water storage tank, and the gas and liquid inside the water storage tank are discharged through the exhaust pipe and the drain pipe, respectively.

[0012] Preferably, a level indicator is provided on one outer wall of the water storage tank, which is used to display the water level inside the water storage tank.

[0013] This utility model discloses a water vapor separation device for a plastic steel belt, which has the following beneficial effects:

[0014] 1. This plastic-steel belt water vapor separator, by setting up a centrifugal separation component, utilizes the vapor-water separation properties of gas and liquid.

[0015] Separation is achieved by using different densities and flow properties. Under the action of centrifugal force, the gas is pushed to the top of the separation tank and discharged from the inside of the separation tank by a centrifugal fan. The liquid at the separation point flows downward into the water storage tank, thus achieving water vapor separation and realizing the initial separation of water vapor in the centrifugal force field.

[0016] 2. This plastic-steel belt water vapor separator generates powerful centrifugal force through high-speed rotation, which can quickly separate water vapor from the gas, greatly shortening the separation time and improving production efficiency. The centrifugal water vapor separator can effectively remove moisture in a short time, ensuring product quality and production progress.

[0017] 3. This plastic-steel belt water vapor separator, by setting a water storage tank at the bottom of the separator, can collect the separated liquid through the water storage tank, and recycle the collected liquid. The liquid level display can display the liquid level in the container in real time and intuitively. Through the liquid level display, the operator can promptly detect abnormal changes in the liquid level and deal with the collected liquid in time, so as to avoid the excessive liquid collected in the water storage tank, which would affect the collection of the separated liquid. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the water storage tank structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the centrifugal fan structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the separation tank structure of this utility model.

[0023] In the diagram: 1. Separation tank; 101. Third connecting pipe; 102. First water suction device connecting pipe; 103. Second water suction device connecting pipe; 104. Fourth connecting pipe; 2. Centrifugal separation assembly; 201. Centrifugal fan; 202. First connecting pipe; 3. Water storage tank; 301. Liquid level indicator; 302. Exhaust pipe; 303. Second connecting pipe; 304. Drain pipe; 4. Support frame. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0026] This utility model discloses a water vapor separation device for a plastic steel belt.

[0027] According to the appendix Figure 1-4As shown, the system includes a separation tank 1, a centrifugal separation component 2 on one side of the separation tank 1, and a water storage tank 3 at the bottom of the separation tank 1. Both the centrifugal separation component 2 and the water storage tank 3 are connected to the interior of the water storage tank 3. Before use, the third connecting pipe 101 and the first connecting pipe 202, and the fourth connecting pipe 104 and the second connecting pipe 303 are connected by connecting hoses, and the outlet of the external water suction device is connected to the two sets of water suction device connecting pipes. During use, the water vapor and other gases generated during the production of the plastic steel belt are first sucked into the separation tank 1 through the two sets of water suction device connecting pipes. Then, the centrifugal separation component 2 separates the water vapor in the separation tank 1 into liquid and gas. The separated liquid enters the interior of the water storage tank 3 through the connecting hose between the fourth connecting pipe 104 and the second connecting pipe 303. The separated liquid is collected by the water storage tank 3, and the separated gas is discharged from the separation tank 1 with the help of the centrifugal separation component 2, thus realizing the gas-liquid separation.

[0028] The centrifugal separation component 2 drives the water vapor and mixed gas to rotate inside the separation tank 1, and the water storage tank 3 is used to collect the separated water.

[0029] The centrifugal separation assembly 2 includes a centrifugal fan 201 and a first connecting pipe 202. The centrifugal fan 201 is connected to the separation tank 1 through the first connecting pipe 202. The top of the separation tank 1 is fixedly connected to a third connecting pipe 101, a first water suction device connecting pipe 102, a second water suction device connecting pipe 103, and a fourth connecting pipe 104. The third connecting pipe 101 and the first connecting pipe 202 are connected by a connecting hose. During the separation of water vapor by the centrifugal separation assembly 2, the centrifugal fan 201 is started, which generates a high-speed rotating airflow. This rotational motion is the power source for the entire centrifugal water vapor separation process, allowing the water vapor-containing mixed gas to enter the separation tank 1. Once inside the device, the gas mixture begins to rotate at high speed under the power provided by the centrifugal fan 201. When the mixed gas rotates at high speed driven by the centrifugal fan 201, it generates a strong centrifugal force. This huge difference in centrifugal force causes water droplets to be thrown towards the edge of the separator 1, while gas molecules, due to the smaller centrifugal force, are kept in the area close to the center of the device. Separation is achieved by utilizing the different densities and flow properties of the gas and liquid. Under the action of centrifugal force, the gas is pushed to the upper part of the separator 1 and discharged into the separator 1 through the centrifugal fan 201. The liquid at the separation point flows downward into the water storage tank 3, thereby achieving water vapor separation and realizing the initial separation of water vapor in the centrifugal force field.

[0030] Both the first water suction device connecting pipe 102 and the second water suction device connecting pipe 103 are connected to the outlet pipe of the external water suction device. The top of the water storage tank 3 is fixedly connected to the second connecting pipe 303. The second connecting pipe 303 and the fourth connecting pipe 104 are connected by a connecting hose. It should be noted that valves are installed at both the drain pipe 304 and the exhaust pipe 302. During the long-term water vapor separation process, when the liquid level collected inside the water storage tank 3 is high, the valve at the drain pipe 304 can be opened to discharge the liquid inside the water storage tank 3, so as to avoid the water storage tank 3 collecting too much liquid, which would affect the collection of the separated liquid.

[0031] The outer peripheral wall of the separator 1 is fixedly connected to a support frame 4 for its support. An exhaust pipe 302 and a drain pipe 304 are fixedly connected to one side of the outer wall of the water storage tank 3. The gas and liquid inside the water storage tank 3 are discharged through the exhaust pipe 302 and the drain pipe 304, respectively. It should be noted that the high-speed rotation generates a powerful centrifugal force, which can quickly separate water vapor from the gas, greatly shortening the separation time and improving production efficiency. The centrifugal water vapor separator can effectively remove moisture in a short time, ensuring product quality and production progress. It has a good separation effect on droplets of different sizes, including larger water droplets. Even tiny droplets can be separated under centrifugal force. Its working principle is based on physical mechanics principles. The structure is relatively simple and there are no complex and vulnerable parts. As long as the equipment's speed and flow rate are kept within the design range, it can operate stably, providing a continuous and reliable gas drying guarantee for industrial production. This reduces the risk of production interruption due to equipment failure and enables continuous feeding and discharging without the need for frequent shutdowns for cleaning or maintenance. As a result, it can be better matched with continuous industrial production processes, improving the continuity and automation of production, and reducing manual operation costs and labor intensity.

[0032] A liquid level display 301 is installed on one outer wall of the water storage tank 3. The liquid level display 301 is used to display the water level inside the water storage tank 3. The liquid level display 301 is a device for monitoring and displaying the liquid level in the container. The liquid level display 301 can display the liquid level in the container in real time and intuitively. Through the liquid level display 301, the operator can detect abnormal changes in the liquid level in time and process the liquid collected inside in a timely manner.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A plastic-steel belt water vapor separation device, comprising a separation tank (1), characterized in that: A centrifugal separation component (2) is provided on one side of the separation tank (1), and a water storage tank (3) is provided at the bottom of the separation tank (1). Both the centrifugal separation component (2) and the separation tank (1) are connected to the inside of the water storage tank (3). The centrifugal separation component (2) drives water vapor and mixed gas to rotate inside the separation tank (1), and the water storage tank (3) is used to collect the separated water.

2. The water vapor separation device for a plastic-steel belt according to claim 1, characterized in that: The centrifugal separation component (2) includes a centrifugal fan (201) and a first connecting pipe (202), wherein the centrifugal fan (201) is connected to the separation tank (1) through the first connecting pipe (202).

3. The water vapor separation device for a plastic-steel belt according to claim 2, characterized in that: The top of the separation tank (1) is fixedly connected to a third connecting pipe (101); the side wall of the separation tank (1) is fixedly connected to a first water suction device connecting pipe (102) and a second water suction device connecting pipe (103); the bottom of the separation tank (1) is fixedly connected to a fourth connecting pipe (104), and the third connecting pipe (101) and the first connecting pipe (202) are connected by a connecting hose.

4. The water vapor separation device for a plastic-steel belt according to claim 3, characterized in that: The first water suction device connecting pipe (102) and the second water suction device connecting pipe (103) are both connected to the water outlet pipe of the external water suction device.

5. A water vapor separator for a plastic-steel belt according to claim 4, characterized in that: The top of the water storage tank (3) is fixedly connected to a second connecting pipe (303), and the second connecting pipe (303) and the fourth connecting pipe (104) are connected by a connecting hose.

6. A water vapor separation device for a plastic-steel belt according to claim 5, characterized in that: The outer peripheral wall of the separation tank (1) is fixedly connected to a support frame (4) for supporting it.

7. The water vapor separation device for a plastic-steel belt according to claim 1, characterized in that: The outer wall of one side of the water storage tank (3) is fixedly connected with an exhaust pipe (302) and a drain pipe (304), and the gas and liquid inside the water storage tank (3) are discharged through the exhaust pipe (302) and the drain pipe (304), respectively.

8. A water vapor separator for a plastic-steel belt according to claim 7, characterized in that: A level display (301) is provided on one side of the outer wall of the water storage tank (3), and the level display (301) is used to display the water level inside the water storage tank (3).

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