Low-energy-consumption anticorrosive material production equipment
By using a bevel gear transmission system driven by a single motor to drive the double-helix mixing component, the problems of high energy consumption and uneven mixing in traditional anti-corrosion material production equipment have been solved. This has enabled low-energy and high-efficiency mixing, reduced production costs, and improved material quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO DACANG CORROSION PREVENTION CO LTD
- Filing Date
- 2025-06-05
- Publication Date
- 2026-05-15
AI Technical Summary
Traditional anti-corrosion material production equipment is energy-intensive and uses a single mixing method, which leads to increased production costs and unstable material quality.
Driven by a single motor, the double-helix mixing component is driven by a bevel gear transmission system to achieve all-around mixing, reducing energy consumption and improving mixing efficiency.
It reduced equipment energy consumption, improved mixing efficiency, ensured the quality stability of anti-corrosion materials, and saved production costs.
Smart Images
Figure CN224236569U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of anti-corrosion material production and processing technology, and more specifically, it relates to a low-energy-consumption anti-corrosion material production equipment. Background Technology
[0002] In the field of chemical materials production, the production of anti-corrosion materials is of paramount importance. Anti-corrosion materials are materials that inhibit chemical and electrochemical corrosion of the objects being protected. Commonly used anti-corrosion materials in installation engineering include various organic and inorganic coatings, fiberglass, rubber products, inorganic sheets, etc. In the process of producing anti-corrosion materials, a disperser is required to mix and process the anti-corrosion materials.
[0003] Application number CN202121509597.4 discloses a disperser for the production of anti-corrosion materials, including a base plate; a hydraulic cylinder is fixedly connected to the top of the base plate, and an installation plate is fixedly connected to the output end of the hydraulic cylinder; a support plate is movably connected to the top of the installation plate. Through the structural design of the base plate, the holding tank, the clamping mechanism, the first clamping plate, the nut, the bolt, the second clamping plate, the slot, and the insert, the disperser for the production of anti-corrosion materials achieves a good clamping effect, solving the problem of poor clamping effect in general dispersers for the production of anti-corrosion materials. When using the disperser to process anti-corrosion materials, the holding tank can be quickly fixed by the clamping mechanism, and the fixing position is determined each time. This eliminates concerns about collisions caused by uncertain positioning, increasing safety during use and meeting user needs.
[0004] Based on the above patent searches and understanding of the application of existing anti-corrosion material production equipment:
[0005] 1. Traditional anti-corrosion material production equipment uses multiple motors to drive the mixing components, resulting in excessive energy consumption and increasing production costs for enterprises;
[0006] 2. Traditional equipment uses a single mixing method, which cannot achieve efficient mixing of raw materials in all aspects, resulting in unstable quality of the produced anti-corrosion materials. Utility Model Content
[0007] To address the aforementioned technical problems, this utility model provides a low-energy-consumption anti-corrosion material production equipment. This solves the problems of existing traditional anti-corrosion material production equipment using multiple motors to drive mixing components, resulting in excessive energy consumption and increased production costs for enterprises, as well as the single mixing method of traditional equipment, which cannot achieve comprehensive and efficient mixing of raw materials, leading to unstable quality of the produced anti-corrosion materials.
[0008] The technical solution adopted in this utility model is as follows:
[0009] A low-energy-consumption anti-corrosion material production equipment includes a base; a production mixing rack is fixedly connected to the middle position of the top of the base, an extension rack is fixedly installed at the middle position of the rear end of the production mixing rack, the middle position of the extension rack is rotatably connected to the middle position of the transmission rod, a bevel gear is respectively provided at the upper and lower ends of the transmission rod, a spiral mixing component A is provided at the upper middle position inside the production mixing rack, a bevel gear is provided at the rear end of the spiral mixing component A, and the bevel gear of the spiral mixing component A meshes with the bevel gear above the transmission rod.
[0010] According to one embodiment of the present invention, a spiral mixing component B is provided at the lower interior position of the production mixing rack, and the spiral mixing component B is located directly below the spiral mixing component A.
[0011] According to one embodiment of the present invention, a discharge hopper is fixedly installed at the lower front end of the production mixing rack, and a discharge door is provided at the bottom of the discharge hopper. The interior of the discharge hopper is connected to the interior of the production mixing rack, and the front-middle position of the spiral mixing component A is located inside the discharge hopper.
[0012] According to one embodiment of the present invention, a frame is fixedly installed at the rear center of the top of the base, and a motor is fixedly installed at the top of the frame, with the motor located behind the production mixing rack.
[0013] According to one embodiment of the present invention, the motor shaft is provided with a bevel gear, and the position of the motor bevel gear meshes with the position of the bevel gear below the transmission rod. The front end of the motor shaft is fixedly connected to the rear end of the spiral mixing component B.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] This equipment is driven by a single motor. The motor drives the transmission rod to rotate through the meshing of the bevel gear on the shaft and the bevel gear below the transmission rod. This, in turn, causes the bevel gear above the transmission rod to drive the spiral mixing component A to rotate. At the same time, the front end of the motor shaft directly drives the spiral mixing component B to rotate. This design avoids the use of multiple motors, greatly reduces additional energy consumption costs, improves energy utilization efficiency, and saves production costs for enterprises.
[0016] Inside the production mixing rack, the upper spiral mixer A and the lower spiral mixer B work simultaneously to thoroughly mix the raw materials inside the mixing rack. Once the raw materials are mixed, the discharge gate of the discharge hopper is opened, and under the action of the spiral mixer A, the mixed raw materials are smoothly conveyed into the discharge hopper and discharged from the equipment through the discharge gate. Attached Figure Description
[0017] Figure 1This is a schematic diagram of the left-side structure of the low-energy-consumption anti-corrosion material production equipment of this utility model.
[0018] Figure 2 This is a side view of the low-energy-consumption anti-corrosion material production equipment of this utility model.
[0019] Figure 3 This is a schematic diagram of the left-side half-section structure of the low-energy-consumption anti-corrosion material production equipment of this utility model.
[0020] Figure 4 This is a half-section side view of the low-energy-consumption anti-corrosion material production equipment of this utility model.
[0021] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0022] 1. Base; 101. Frame; 102. Motor; 2. Production mixing rack; 201. Extension rack; 202. Transmission rod; 203. Spiral mixing component A; 204. Spiral mixing component B; 205. Discharge bin. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0024] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The use of terms such as "a," "an," or "the" in this utility model patent application specification and claims does not indicate a quantity limitation, but rather indicates the presence of at least one. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the element or object listed following the word and its equivalents. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; these relative positional relationships may change accordingly when the absolute position of the described object changes.
[0025] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.
[0026] Example:
[0027] As attached Figure 1 To be continued Figure 4 As shown:
[0028] This utility model provides a low-energy-consumption anti-corrosion material production equipment, including a base 1; a production mixing rack 2 is fixedly connected to the middle position of the top of the base 1, and an extension rack 201 is fixedly installed at the middle position of the rear end of the production mixing rack 2. The middle position of the extension rack 201 is rotatably connected to the middle position of the transmission rod 202. A bevel gear is respectively provided at the upper and lower ends of the transmission rod 202. A spiral mixing component A203 is provided at the upper middle position of the inside of the production mixing rack 2, and a bevel gear is provided at the rear end of the spiral mixing component A203. The bevel gear of the spiral mixing component A203 meshes with the bevel gear above the transmission rod 202.
[0029] The production mixing rack 2 has a spiral mixer B204 located at the lower part of its interior. The spiral mixer B204 is located directly below the spiral mixer A203. A discharge hopper 205 is fixedly installed at the lower front end of the production mixing rack 2. A discharge gate is located at the bottom of the discharge hopper 205. The interior of the discharge hopper 205 is connected to the interior of the production mixing rack 2. The spiral mixer A203 is located at the front center of the discharge hopper 205. A frame 101 is fixedly installed at the rear center of the top of the base 1. A motor 102 is fixedly installed at the top of the frame 101. The motor 102 is located at the rear of the production mixing rack 2.
[0030] The motor 102 has a bevel gear on its shaft, and the bevel gear of the motor 102 meshes with the bevel gear below the transmission rod 202. The front end of the motor 102 shaft is fixedly connected to the rear end of the spiral mixing component B204.
[0031] When using:
[0032] First, transport the required anti-corrosion materials to the inside of the production mixing rack 2. When adding raw materials, be careful not to exceed the rated capacity of the production mixing rack 2.
[0033] When motor 102 is started, the bevel gear on the shaft of motor 102 meshes with the bevel gear below transmission rod 202, driving transmission rod 202 to rotate. When transmission rod 202 rotates, the bevel gear above it meshes with the bevel gear at the rear end of spiral mixer A203, causing spiral mixer A203 to start rotating and stirring the raw materials in the upper middle part of the production mixing rack 2. At the same time, the front end of the shaft of motor 102 is fixedly connected to the rear end of spiral mixer B204. When motor 102 rotates, it directly drives spiral mixer B204 to rotate, stirring the raw materials in the lower part of the production mixing rack 2. Through the above steps, spiral mixer A203 and spiral mixer B204 work simultaneously, realizing all-round and efficient mixing of raw materials in the production mixing rack 2. At the same time, a single motor 102 drives the implementation, reducing additional energy consumption costs.
[0034] Once the raw materials are mixed to the required standard, the discharge gate of the discharge hopper 205 is opened. Since the front and middle position of the spiral mixer A203 is located inside the discharge hopper 205, the mixed raw materials will be transported into the discharge hopper 205 under the action of the spiral mixer A203, and discharged from the equipment through the discharge gate to enter the subsequent processing or storage stage.
[0035] Although this application has been described with reference to the foregoing embodiments, those skilled in the art will understand that various changes can be made without departing from the spirit and scope of this application as defined by the appended claims. While this specification contains details of many specific implementations, these should not be construed as limiting the scope of the claims, but rather as descriptions of features specific to particular embodiments. The scope of this application is defined by the appended claims and their equivalents, and is not limited to the embodiments described above.
Claims
1. A low-energy-consumption anti-corrosion material production equipment, characterized in that: Includes a base (1); a production mixing rack (2) is fixedly connected to the top middle position of the base (1), an extension rack (201) is fixedly installed at the rear middle position of the production mixing rack (2), the inner middle position of the extension rack (201) is rotatably connected to the middle position of the transmission rod (202), a bevel gear is respectively provided at the upper and lower ends of the transmission rod (202), a spiral mixing component A (203) is provided at the upper middle position inside the production mixing rack (2), a bevel gear is provided at the rear end position of the spiral mixing component A (203), and the bevel gear of the spiral mixing component A (203) meshes with the bevel gear above the transmission rod (202).
2. The low-energy-consumption anti-corrosion material production equipment as described in claim 1, characterized in that: The production mixing rack (2) has a spiral mixing component B (204) located at the lower part of its interior. The spiral mixing component B (204) is located directly below the spiral mixing component A (203).
3. The low-energy-consumption anti-corrosion material production equipment as described in claim 1, characterized in that: A discharge hopper (205) is fixedly installed at the lower front end of the production mixing rack (2). A discharge door is provided at the bottom of the discharge hopper (205). The interior of the discharge hopper (205) is connected to the interior of the production mixing rack (2), and the front middle position of the spiral mixing component A (203) is located inside the discharge hopper (205).
4. The low-energy-consumption anti-corrosion material production equipment as described in claim 1, characterized in that: A frame (101) is fixedly installed at the rear center of the top of the base (1), and a motor (102) is fixedly installed at the top of the frame (101). The motor (102) is located at the rear of the production mixing rack (2).
5. The low-energy-consumption anti-corrosion material production equipment as described in claim 4, characterized in that: The motor (102) has a bevel gear on its shaft, and the bevel gear of the motor (102) meshes with the bevel gear below the transmission rod (202). The front end of the motor (102) shaft is fixedly connected to the rear end of the spiral mixing component B (204).