Glue dispersing and pressing all-in-one machine

Abstract

The utility model relates to the technical field of glue dispersing, and discloses a glue dispersing and pressing all-in-one machine which comprises a workbench, the top of the workbench is fixedly connected with two supporting plates, the top of the supporting plate on the right side is provided with a dispersing mechanism, and the dispersing mechanism is used for stirring and dispersing glue. A material pressing mechanism is arranged at the top of the supporting plate on the left side and used for compacting glue and achieving discharging, the dispersing mechanism comprises a supporting frame, the bottom of the supporting frame is fixedly connected with the top of the supporting plate on the right side, and a vacuum stirrer is fixedly connected to the front side of the bottom of the supporting frame. According to the stirring device, the stirring barrel is placed on the top of the placing plate, the height of the stirring barrel is adjusted through the first air cylinder, so that the stirring barrel is sealed with the bottom of the vacuum stirrer, then the sun gear is driven by the motor to rotate, different materials can be uniformly stirred, no stirring dead angle is ensured, and meanwhile, material residues and solidification can be avoided through the cleaning brush.

Description

Technical Field

[0001] This utility model relates to the field of adhesive dispersion technology, and in particular to an integrated adhesive dispersion and pressing machine. Background Technology

[0002] With the rapid development of the electronics, automotive, new energy, and construction industries, the market demand for adhesives and sealants continues to rise. In the new energy field, the thermal encapsulation of power batteries and the sealing and bonding of photovoltaic modules also rely on high-quality adhesives. However, traditional adhesive dispersion and pressing processes employ a step-by-step production method, first mixing materials in a dispersion device and then transferring them to a pressing device for discharge. This not only results in low production efficiency but also easily leads to material loss and impurity contamination during the transfer process, failing to meet the demands of modern industry for efficient and precise production. Traditional adhesive dispersion and pressing equipment has many limitations. In the adhesive dispersion stage, ordinary mixers are ineffective at dispersing high-viscosity adhesives, easily causing uneven mixing and particle agglomeration, affecting the performance stability of the adhesive. In the pressing stage, traditional pressing equipment suffers from inaccurate pressure control and large fluctuations in discharge flow, making it difficult to guarantee coating quality for processes requiring high application precision. To address the shortcomings of traditional equipment, an integrated adhesive dispersion and pressing machine has emerged. It integrates the two core functions of adhesive dispersion and pressing into one unit, achieving a fully integrated operation from raw material mixing to finished product discharge through innovative design and advanced technology.

[0003] A search revealed Chinese Patent Publication No. CN217746838U, which discloses a dispersion device for high-density, high-proportion filler adhesives. The device includes an adhesive tank, a first dispersion plate, a second dispersion plate, a baffle, a stirrer, a ball mill, and a dual-flow air pump. The adhesive tank has a receiving cavity, with a dispensing port at its bottom. Both the first and second dispersion plates are disposed within the receiving cavity. The first dispersion plate has multiple first dispersion holes, and the second dispersion plate has multiple second dispersion holes. The baffle is disposed on the inner wall of the receiving cavity, and multiple through holes are formed on its side. The stirrer is disposed on the adhesive tank. By using a dual-flow air pump to change the circulation direction, the problem of filler accumulation in the adhesive is solved. In addition, the use of a dual dispersion plate structure can avoid uneven adhesive pressure between the two dispersion plates and optimize the dispersion effect. The setting of a stirrer and baffle further enhances the dispersion effect. The external ball mill thoroughly disperses the small molecule agglomerates attached to the filler, making the adhesive more uniformly dispersed. However, the stirrer can only achieve simple rotation, and the material flow is singular, which can lead to stratification, clumping and stirring dead zones. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an integrated glue dispersion and pressing machine, which aims to improve the existing technology where the agitator can only achieve simple rotation, the material flow is singular, and problems such as stratification, clumping, and dead zones in the mixing occur.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an integrated glue dispersion and pressing machine, comprising a worktable, two support plates fixedly connected to the top of the worktable, a dispersion mechanism provided on the top of the right support plate for stirring and dispersing the glue, and a pressing mechanism provided on the top of the left support plate for compacting the glue to achieve discharge. The dispersion mechanism includes a support frame, the bottom of which is fixedly connected to the top of the right support plate. A vacuum stirrer is fixedly connected to the front bottom of the support frame, a support plate is fixedly connected to the inner side of the vacuum stirrer, a gear ring is fixedly connected to the bottom of the support plate, a support ring is fixedly connected to the bottom of the gear ring, a motor is fixedly connected to the top inner side of the vacuum stirrer, a sun gear is fixedly connected to the output end of the motor through the support plate, multiple planetary gears are meshed with the outer wall of the sun gear, the outer walls of the planetary gears are all meshed with the inner wall of the gear ring, and planet carriers are fixedly connected to the bottom of each planetary gear.

[0006] The above technical solution involves two support plates fixedly connected to the top of the workbench. The support plate on the right is equipped with a dispersing mechanism at its top, which thoroughly stirs and disperses the adhesive to ensure its uniformity. The support plate on the left is equipped with a pressing mechanism at its top, which compacts the dispersed adhesive to facilitate the discharge process. The bottom of the support frame is fixed to the top of the right support plate to ensure the stability of the structure.

[0007] As a further description of the above technical solution:

[0008] The pressing mechanism includes an L-shaped frame, the bottom of which is fixedly connected to the top of the left support plate. A second cylinder is fixedly connected to the top of the L-shaped frame. An installation sleeve is fixedly connected to the output end of the second cylinder. A pressing sleeve is installed at the bottom of the installation sleeve. An indicator component is provided at the top of the pressing sleeve. A sliding component is provided at the top of the support plate.

[0009] The above technical solution involves a fixed connection between the bottom of the L-shaped frame and the top of the left-side support plate to ensure the stability of the overall structure. A second cylinder is fixedly connected to the top of the L-shaped frame, serving as a power output device, with its output end fixedly connected to a mounting sleeve. The mounting sleeve provides stable support and connection, and a pressing sleeve is installed at its bottom, responsible for directly contacting and pressing the material.

[0010] As a further description of the above technical solution:

[0011] The planetary carrier is provided with a stirring assembly at the bottom. The stirring assembly includes a stirrer one, the top of which is fixedly connected to the left side of the bottom of the planetary carrier, and stirrers two are fixedly connected to the front and rear sides of the bottom of the planetary carrier.

[0012] Through the above technical solution: the top of the agitator one is fixed to the bottom left side of the planetary carrier to ensure its stability and reliability during operation. Agitator two is fixedly connected to both the front and rear sides of the bottom of the planetary carrier. The design of agitator two complements agitator one, together forming a complete mixing system, enabling the planetary carrier to achieve efficient mixing and blending of materials during operation.

[0013] As a further description of the above technical solution:

[0014] A cleaning component is provided on the bottom right side of the planetary carrier. The cleaning component includes a connecting sleeve. The top of the connecting sleeve is fixedly connected to the bottom right side of the planetary carrier, and a cleaning brush is installed on the bottom of the connecting sleeve.

[0015] The above technical solution involves connecting the top of the connecting sleeve to the bottom right side of the planetary carrier to ensure that it will not loosen during use. A cleaning brush is installed at the bottom of the connecting sleeve for cleaning the mixing tank.

[0016] As a further description of the above technical solution:

[0017] The inner side of the workbench is provided with a lifting assembly, which includes a cylinder. The bottom of the cylinder is fixedly connected to the right end of the bottom inner side of the workbench, and a placement plate is fixedly connected to the output end of the cylinder.

[0018] Through the above technical solution: the lifting component is composed of cylinder one, the bottom of cylinder one is fixedly connected to the bottom right end of the inner side of the worktable, ensuring that cylinder one will not be displaced during operation, and the output end of cylinder one is fixedly connected to a placement plate, which is used to support and place the mixing tank in order to improve work efficiency.

[0019] As a further description of the above technical solution:

[0020] The indicating component includes a positioning sleeve, the bottom of which is fixedly connected to the top right side of the pressing sleeve. A long rod is slidably connected to the top right side of the L-shaped frame. The bottom of the long rod engages with the top of the positioning sleeve. A display sleeve is installed on the top of the outer wall of the long rod.

[0021] The above technical solution ensures the stability between the positioning sleeve and the pressing sleeve by installing the bottom of the positioning sleeve on the top right side. The L-shaped frame has a sliding connection device on its top right side, which cooperates with the long rod to allow the long rod to slide on the top right side of the L-shaped frame.

[0022] As a further description of the above technical solution:

[0023] The bottom of the outer wall of the long rod is threaded with a nut, and the bottom of the inner wall of the nut is threaded with the outer wall of the positioning sleeve.

[0024] The above technical solution involves a nut threaded onto the outer wall of the long rod, which connects to the threaded outer wall at the bottom of the long rod, ensuring the stability and reliability of the connection.

[0025] As a further description of the above technical solution:

[0026] The sliding assembly includes two slide rails, and multiple limiting blocks are fixedly connected to the top of each support plate.

[0027] The above technical solution involves a sliding component consisting of two parallel slide rails to ensure easy movement. Multiple limiting blocks are fixedly connected to the top of the support plate. These limiting blocks restrict and guide movement on the predetermined track, preventing deviation and excessive movement, thereby ensuring the reliability and safety of the entire system.

[0028] This utility model has the following beneficial effects:

[0029] 1. In this utility model, the mixing tank is placed on top of the placement plate, and the height of the mixing tank is adjusted by cylinder one to seal it with the bottom of the vacuum mixer, thereby improving the operating efficiency. Then, the rotation of the sun gear is driven by the motor, thereby driving mixer one and mixer two to achieve the mixing function. It can complete the uniform mixing of different materials, ensuring no mixing dead corners. At the same time, the cleaning brush can be used to clean the adhering substances on the inner wall of the mixing tank, avoiding the solidification of material residue and reducing the frequency of downtime for cleaning.

[0030] 2. In this utility model, after the mixing is completed, the mixing barrel is slid along the slide rail to the bottom of the L-shaped frame. The end of the limiting block is equipped with a slide rail to ensure that the mixing barrel and the pressing sleeve are coaxially aligned, so as to avoid poor material discharge and damage to the barrel due to eccentricity during pressing. The pressing sleeve is driven by the second cylinder to press down, so that the glue is discharged along the discharge port of the mixing barrel. Attached Figure Description

[0031] Figure 1 This is a perspective view of the front side of the worktable of an integrated glue dispersion and pressing machine proposed in this utility model;

[0032] Figure 2 This is a split view of the long rod of an integrated glue dispersion and pressing machine proposed in this utility model;

[0033] Figure 3 This is a diagram showing the support plate of an integrated glue dispersion and pressing machine proposed in this utility model;

[0034] Figure 4 A schematic diagram of an L-shaped frame for an integrated glue dispersion and pressing machine proposed in this utility model;

[0035] Figure 5 This is a diagram showing the support plate of an integrated glue dispersion and pressing machine proposed in this utility model;

[0036] Figure 6 This is a disassembled diagram of the planetary frame of an integrated glue dispersion and pressing machine proposed in this utility model.

[0037] Legend:

[0038] 1. Workbench; 2. Dispersion mechanism; 201. Support frame; 202. Vacuum stirrer; 203. Support plate; 204. Gear ring; 205. Support ring; 206. Motor; 207. Sun gear; 208. Planet gears; 209. Planet carrier; 210. Stirring assembly; 2101. Stirrer one; 2102. Stirrer two; 211. Cleaning assembly; 2111. Connecting sleeve; 2112. Cleaning brush; 212. Lifting assembly; 2121. Cylinder 1; 2122. Placement plate; 3. Pressing mechanism; 301. L-shaped frame; 302. Cylinder 2; 303. Mounting sleeve; 304. Pressing sleeve; 305. Indicating assembly; 3051. Positioning sleeve; 3052. Long rod; 3053. Display sleeve; 3054. Nut; 306. Sliding assembly; 3061. Slide rail; 3062. Limiting block; 4. Support plate. Detailed Implementation

[0039] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0040] Please see the appendix Figure 4 - Appendix Figure 6This utility model provides an embodiment of an integrated glue dispersion and pressing machine, comprising a worktable 1, with two support plates 4 fixedly connected to the top of the worktable 1. A dispersion mechanism 2 is provided on the top of the right support plate 4, which is used to stir and disperse the glue. A pressing mechanism 3 is provided on the top of the left support plate 4, which is used to compact the glue for discharging. The dispersion mechanism 2 includes a support frame 201, the bottom of which is fixedly connected to the top of the right support plate 4. A vacuum mixer 20 is fixedly connected to the front side of the bottom of the support frame 201. 2. A support plate 203 is fixedly connected to the inner side of the vacuum stirrer 202. A gear ring 204 is fixedly connected to the bottom of the support plate 203. A support ring 205 is fixedly connected to the bottom of the gear ring 204. A motor 206 is fixedly connected to the top of the inner side of the vacuum stirrer 202. A sun gear 207 is fixedly connected to the output end of the motor 206 through the support plate 203. Multiple planet gears 208 are meshed with the outer wall of the sun gear 207. The outer walls of the planet gears 208 are all meshed with the inner wall of the gear ring 204. A planet carrier 209 is fixedly connected to the bottom of each planet gear 208.

[0041] Specifically, a support plate 4 is fixedly installed on the top of the workbench 1. A dispersion mechanism 2 is set on the top of the support plate 4 on the right side. The dispersion mechanism 2 can uniformly and fully stir and disperse the glue to ensure that the various performance indicators of the glue reach the optimal state. A pressing mechanism 3 is installed on the top of the support plate 4 on the left side. The pressing mechanism 3 compacts the dispersed glue. The bottom of the support frame 201 is fixedly connected to the top of the right support plate 4 to ensure the stability of the structure. The output end of the motor 206 passes through the support plate 203 and is fixedly connected to the sun gear 207. The outer wall of the sun gear 207 is connected to multiple planet gears 208 through a meshing connection. The outer wall of each planet gear 208 meshes with the inner wall of the gear ring 204 to ensure the stability of the transmission process.

[0042] Please see the appendix Figure 1 - Appendix Figure 3 The pressing mechanism 3 includes an L-shaped frame 301. The bottom of the L-shaped frame 301 is fixedly connected to the top of the left support plate 4. A second cylinder 302 is fixedly connected to the top of the L-shaped frame 301. An installation sleeve 303 is fixedly connected to the output end of the second cylinder 302. A pressing sleeve 304 is installed at the bottom of the installation sleeve 303. An indicator component 305 is provided at the top of the pressing sleeve 304. A sliding component 306 is provided at the top of the support plate 4. The sliding component 306 includes two slide rails 3061. Multiple limit blocks 3062 are fixedly connected to the top of the support plate 4.

[0043] Specifically, the pressing mechanism 3 is composed of an L-shaped frame 301. The bottom of the L-shaped frame 301 is fixed to the top of the left support plate 4, ensuring the stability and reliability of the entire mechanism. A cylinder 302 is fixedly connected to the top of the L-shaped frame 301. The output end of the cylinder 302 is connected to the mounting sleeve 303. A pressing sleeve 304 is installed at the bottom of the mounting sleeve 303. The pressing sleeve 304 is used to press the glue. For easy operation and observation, an indicator component 305 is also provided on the top of the pressing sleeve 304. The indicator component 305 can provide an intuitive status display. The sliding component 306 is composed of two parallel slide rails 3061. These two slide rails 3061 ensure the horizontal movement of the pressing sleeve 304.

[0044] Please see the appendix Figure 2 - Appendix Figure 4 The inner side of the workbench 1 is provided with a lifting assembly 212, which includes a cylinder 2121. The bottom of the cylinder 2121 is fixedly connected to the bottom right end of the inner side of the workbench 1. The output end of the cylinder 2121 is fixedly connected to a placement plate 2122. The bottom right side of the planetary carrier 209 is provided with a cleaning assembly 211, which includes a connecting sleeve 2111. The top of the connecting sleeve 2111 is fixedly connected to the bottom right side of the planetary carrier 209. The bottom of the connecting sleeve 2111 is equipped with a cleaning brush 2112.

[0045] Specifically, the bottom of cylinder 2121 is fixedly connected to the inner bottom right end of workbench 1, ensuring its stability and reliability during operation. The output end of cylinder 2121 is fixedly connected to the placement plate 2122, facilitating the lifting and moving of items. A cleaning component 211 is set on the bottom right side of planetary carrier 209. The top of connecting sleeve 2111 is fixedly connected to the bottom right side of planetary carrier 209, ensuring the overall stability of cleaning component 211. A cleaning brush 2112 is installed at the bottom of connecting sleeve 2111, making cleaning work more efficient and convenient.

[0046] Please see the appendix Figure 2 - Appendix Figure 4The indicator component 305 includes a positioning sleeve 3051, the bottom of which is fixedly connected to the top right side of the pressing sleeve 304. A long rod 3052 is slidably connected to the top right side of the L-shaped frame 301. The bottom of the long rod 3052 is engaged with the top of the positioning sleeve 3051. A display sleeve 3053 is installed on the top of the outer wall of the long rod 3052. A nut 3054 is threadedly connected to the bottom of the outer wall of the long rod 3052. The bottom of the inner wall of the nut 3054 is threadedly connected to the outer wall of the positioning sleeve 3051. A stirring component 210 is provided at the bottom of the planetary carrier 209. The stirring component 210 includes a stirrer 1 2101. The top of the stirrer 1 2101 is fixedly connected to the bottom left side of the planetary carrier 209. Stirrers 2102 are fixedly connected to the front and rear sides of the bottom of the planetary carrier 209.

[0047] Specifically, the bottom of the positioning sleeve 3051 is fixedly connected to the top right side of the pressing sleeve 304, ensuring stability and precise alignment between the two. The bottom of the long rod 3052 engages with the top of the positioning sleeve 3051. A display sleeve 3053 is installed on the top of the outer wall of the long rod 3052. This display sleeve 3053 not only provides protection but also offers an intuitive display function. The bottom of the outer wall of the long rod 3052 is connected to the nut 3054 via a threaded connection. The bottom of the inner wall of the nut 3054 is also connected to the outer wall of the positioning sleeve 3051 via a threaded connection, further enhancing the stability and adjustability of the entire assembly. The top of the stirrer 1 2101 is fixedly connected to the bottom left side of the planetary carrier 209, ensuring the stability and efficiency of the stirring process. Stirrers 2102 are symmetrically fixedly connected to both the front and rear sides of the bottom of the planetary carrier 209, making the stirring process more uniform and comprehensive, thus improving the stirring effect of the entire system.

[0048] Working principle: The mixing tank is placed on top of the placement plate 2122. The height of the mixing tank is adjusted by the cylinder 2121 to seal it with the bottom of the vacuum mixer 202. No manual alignment is required. It is suitable for mixing tanks of different specifications, improving operating efficiency. Then, the motor 206 drives the rotation of the sun gear 207. The rotation of the sun gear 207 drives the planet gear 208 to rotate around the gear ring 204. At this time, the planet carrier 209 starts to rotate, thereby driving the mixer 2101 and the mixer 2102 to achieve the mixing function. It can achieve uniform mixing of different materials, while pushing the material to flow as a whole and scraping the tank wall to ensure no mixing dead corners. At the same time, the cleaning brush 2112 can clean the adhering substances on the inner wall of the mixing tank to prevent material residue from solidifying, reduce the frequency of downtime for cleaning, and improve the mixing quality and efficiency.

[0049] After mixing, the mixing bucket is slid along the slide rail 3061 to the bottom of the L-shaped frame 301. The slide rail 3061 is set at the end of the limiting block 3062 to ensure that the mixing bucket and the pressing sleeve 304 are coaxially aligned, avoiding poor material discharge and damage to the bucket due to eccentricity during pressing. The pressing sleeve 304 is driven down by the cylinder 2 302, so that the glue is discharged along the discharge port of the mixing bucket. The bottom of the long rod 3052 can be engaged with the bottom of the positioning sleeve 3051, and the long rod 3052 and the positioning sleeve 3051 can be stably connected by the nut 3054. The position of the display sleeve 3053 can be adjusted during pressing. The pressing distance can be intuitively displayed by the contact between the display sleeve 3053 and the top of the L-shaped frame 301, which can ensure that the glue amount of each batch of products is consistent, avoiding poor curing due to too much glue and insufficient bonding strength due to too little glue.

[0050] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A glue dispersion and pressing integrated machine, comprising a worktable (1), characterized in that: The top of the workbench (1) is fixedly connected to two support plates (4). The top of the right support plate (4) is provided with a dispersing mechanism (2), which is used to stir and disperse the glue. The top of the left support plate (4) is provided with a pressing mechanism (3), which is used to compact the glue and realize the discharge. The dispersion mechanism (2) includes a support frame (201), the bottom of which is fixedly connected to the top of the support plate (4) on the right side. A vacuum stirrer (202) is fixedly connected to the front bottom of the support frame (201). A support disk (203) is fixedly connected to the inner side of the vacuum stirrer (202). A gear ring (204) is fixedly connected to the bottom of the support disk (203). A support ring (205) is fixedly connected to the bottom of the gear ring (204). A motor (206) is fixedly connected to the top inner side of the vacuum stirrer (202). A sun gear (207) is fixedly connected to the output end of the motor (206) through the support disk (203). A plurality of planet gears (208) are meshed with the outer wall of the sun gear (207). The outer walls of the planet gears (208) are all meshed with the inner wall of the gear ring (204). A planet carrier (209) is fixedly connected to the bottom of each planet gear (208).

2. The adhesive dispersion and pressing integrated machine according to claim 1, characterized in that: The pressing mechanism (3) includes an L-shaped frame (301), the bottom of which is fixedly connected to the top of the left support plate (4), a cylinder (302) is fixedly connected to the top of the L-shaped frame (301), an installation sleeve (303) is fixedly connected to the output end of the cylinder (302), a pressing sleeve (304) is installed at the bottom of the installation sleeve (303), an indicator component (305) is provided at the top of the pressing sleeve (304), and a sliding component (306) is provided at the top of the support plate (4).

3. The adhesive dispersion and pressing integrated machine according to claim 1, characterized in that: The planetary carrier (209) is provided with a stirring assembly (210) at the bottom. The stirring assembly (210) includes a stirrer (2101). The top of the stirrer (2101) is fixedly connected to the bottom left side of the planetary carrier (209). Stirrers (2102) are fixedly connected to the front and rear sides of the bottom of the planetary carrier (209).

4. The adhesive dispersion and pressing integrated machine according to claim 1, characterized in that: A cleaning component (211) is provided on the bottom right side of the planetary carrier (209). The cleaning component (211) includes a connecting sleeve (2111). The top of the connecting sleeve (2111) is fixedly connected to the bottom right side of the planetary carrier (209). A cleaning brush (2112) is installed on the bottom of the connecting sleeve (2111).

5. The adhesive dispersion and pressing integrated machine according to claim 1, characterized in that: The inner side of the workbench (1) is provided with a lifting assembly (212), which includes a cylinder (2121). The bottom of the cylinder (2121) is fixedly connected to the right end of the bottom of the inner side of the workbench (1), and the output end of the cylinder (2121) is fixedly connected to a placement plate (2122).

6. The adhesive dispersion and pressing integrated machine according to claim 2, characterized in that: The indicator component (305) includes a positioning sleeve (3051), the bottom of which is fixedly connected to the top right side of the pressing sleeve (304). A long rod (3052) is slidably connected to the top right side of the L-shaped frame (301). The bottom of the long rod (3052) engages with the top of the positioning sleeve (3051). A display sleeve (3053) is installed on the top of the outer wall of the long rod (3052).

7. The adhesive dispersion and pressing integrated machine according to claim 6, characterized in that: The bottom of the outer wall of the long rod (3052) is threaded with a nut (3054), and the bottom of the inner wall of the nut (3054) is threaded with the outer wall of the positioning sleeve (3051).

8. The adhesive dispersion and pressing integrated machine according to claim 2, characterized in that: The sliding assembly (306) includes two slide rails (3061), and multiple limiting blocks (3062) are fixedly connected to the top of the support plate (4).

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