Rapid coating device for surface of wind power tower drum

Abstract

The utility model relates to the technical field of wind power tower drum production, and discloses a wind power tower drum surface rapid coating device which comprises a device body, a coating box body is arranged at the top end of the device body, a PLC is fixedly installed on one side of the coating box body, a first motor is fixedly installed on one side of the coating box body, and a second motor is fixedly installed on the other side of the coating box body. And the first motor is electrically connected with the PLC. According to the rapid coating device for the surface of the wind power tower drum, through combination of a first motor, a movable rotating rod and stirring blades, efficient stirring and mixing of paint are achieved, a PLC can accurately control the rotating speed and stirring duration of the first motor, the first motor is started to drive the movable rotating rod to rotate, the stirring blades at the outer end rotate along with the movable rotating rod, and the paint is stirred and mixed. The coating is stirred and mixed in all directions, the problem of uneven spraying caused by coating layering is effectively avoided, compared with a traditional device, the coating quality and the spraying effect are greatly improved, and it is ensured that the surface of a wind power tower is evenly and effectively protected.

Description

Technical Field

[0001] This utility model relates to the field of wind turbine tower production technology, specifically to a rapid coating device for the surface of wind turbine towers. Background Technology

[0002] As an important component of wind turbine generators, wind turbine towers are exposed to the outdoors for extended periods, subjected to harsh environmental conditions such as wind, rain, sun, salt spray, and sandstorms. This makes them highly susceptible to surface corrosion and wear, affecting the structural strength and service life of the tower. Therefore, during production, a rapid coating device for wind turbine tower surfaces is needed to spray anti-corrosion paint onto the surface of the towers, thereby extending their service life.

[0003] However, due to the poor mixing ability of existing rapid coating devices for wind turbine tower surfaces, it is not convenient to mix the coating according to the usage needs during actual use. This can easily cause the coating to settle and separate in the storage tank, affecting the uniformity of spraying. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The purpose of this invention is to provide a rapid coating device for the surface of wind turbine towers, so as to solve the problem mentioned in the background art that the prior art is not convenient to stir and mix the coating according to the needs of use.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a rapid coating device for the surface of wind turbine towers, comprising a device body, a coating box at the top of the device body, a PLC controller fixedly installed on one side of the coating box, a first motor fixedly installed on one side of the coating box, the first motor being electrically connected to the PLC controller, a movable rotating rod fixedly installed at the output shaft end of the first motor, the movable rotating rod being located inside the coating box, a movable connecting block fixedly installed on the inner wall of the coating box on the side away from the first motor, the movable rotating rod being rotatably connected to the side of the movable connecting block on the side away from the first motor, and a plurality of stirring blades uniformly fixedly installed on the outer end of the movable rotating rod.

[0008] Preferably, an electric push rod is fixedly installed at the top of the paint box, the electric push rod is electrically connected to the PLC controller, a push rod is fixedly installed at the output end of the electric push rod, and a support cross plate is fixedly installed at the top of the push rod.

[0009] Preferably, a paint tube is fixedly installed on the side of the support plate away from the push rod, and two atomizing spray heads are fixedly installed on the side of the paint tube away from the support plate.

[0010] Preferably, a paint pump is fixedly installed at the top of the paint tank, the paint pump is electrically connected to the PLC controller, a material extraction pipe is fixedly installed on one side of the paint pump, the material extraction pipe extends to the bottom of the paint tank, and a telescopic conveying pipe is fixedly installed on the side of the paint pump away from the electric push rod, the side of the telescopic conveying pipe away from the paint pump is fixedly connected to one side of the paint tank.

[0011] Preferably, a liquid level sensor is fixedly installed on the inner wall of one side of the paint tank, and the liquid level sensor is electrically connected to the PLC controller. A first sliding groove is opened on one side of the top of the device body. A second motor is fixedly installed on one side of the device body, and the second motor is electrically connected to the PLC controller. An adjusting screw is fixedly installed on the output shaft end of the second motor. The adjusting screw is located inside the first sliding groove. A support connecting block is fixedly installed on the inner wall of the first sliding groove on the side away from the second motor. The side of the adjusting screw away from the second motor is rotatably connected to the side of the support connecting block. A sliding screw block is threadedly connected to the outer end of the adjusting screw.

[0012] Preferably, a second slide groove is provided on the side of the top of the device body away from the first slide groove, a support rod is fixedly installed inside the second slide groove, and a support slider is sleeved on the outer end of the support rod.

[0013] Preferably, a third sliding groove is provided in the middle of the top of the device body, and a support moving block is movably connected inside the third sliding groove. A support reinforcing block is fixedly installed at the bottom of the sliding screw block and the support sliding block. The top of the support reinforcing block and the support moving block are fixedly connected to the bottom of the paint box. A filling port is provided at the top of the paint box.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This rapid coating device for wind turbine tower surfaces achieves efficient mixing of the coating through the combination of a first motor, a movable rotating rod, and stirring blades. The PLC controller can precisely control the speed and mixing time of the first motor. When the first motor is started, it drives the movable rotating rod to rotate, and the stirring blades at the outer end rotate accordingly, mixing the coating in all directions. This effectively avoids uneven spraying caused by coating layering. Compared with traditional devices, it greatly improves the quality and spraying effect of the coating, ensuring that the surface of the wind turbine tower is uniformly and effectively protected.

[0016] 2. This rapid coating device for wind turbine tower surfaces uses an adjustment mechanism consisting of an electric push rod, a push rod, and a support plate to flexibly adjust the position and height of the coating tube and the atomizing spray head. The electric push rod is extended and retracted by a PLC controller, which drives the push rod to move up and down, thereby adjusting the height of the support plate. This allows the atomizing spray head to adapt to the coating needs of wind turbine towers of different heights. At the same time, the horizontal adjustment structure consisting of a second motor, an adjusting screw, and a sliding screw block, together with the support rod and the support slider, can realize the horizontal movement of the coating box on the device body, facilitating reciprocating spraying operations on the wind turbine tower.

[0017] 3. This rapid coating device for wind turbine tower surfaces, through the cooperation of a liquid level sensor and a PLC controller, achieves intelligent monitoring of paint balance. The liquid level sensor detects the paint level inside the paint tank in real time and feeds the data back to the PLC controller. When the paint balance is lower than the preset value, the PLC controller can issue an alarm to remind the operator to add paint in time. In addition, the setting of paint pump, extraction pipe and telescopic conveying pipe ensures that paint can be stably and efficiently delivered to the atomizing spray head. Under the control of the PLC controller, the paint pump adjusts the extraction speed according to the spraying requirements, extracting paint from inside the paint tank and delivering it to the paint pipe through the telescopic conveying pipe, providing a stable paint supply for the spraying operation, avoiding the impact of insufficient paint supply on the spraying progress, and also reducing the work of frequently checking the paint balance manually, improving the automation level and management efficiency of the spraying operation. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the internal structure of the coating box of this utility model;

[0020] Figure 3 This is a schematic diagram of a partial three-dimensional structure of the present invention;

[0021] Figure 4 This is a magnified structural diagram of a three-dimensional partial detail of the present invention.

[0022] In the diagram: 1. Device body; 2. Paint tank; 3. PLC controller; 4. First motor; 5. Movable rotating rod; 6. Movable connecting block; 7. Stirring blade; 8. Electric push rod; 9. Push rod; 10. Supporting horizontal plate; 11. Paint pipe; 12. Atomizing spray head; 13. Paint pump; 14. Extraction pipe; 15. Telescopic conveying pipe; 16. Liquid level sensor; 17. First chute; 18. Second motor; 19. Adjusting screw; 20. Supporting connecting block; 21. Sliding screw block; 22. Second chute; 23. Support rod; 24. Supporting slider; 25. Third chute; 26. Supporting moving block; 27. Supporting reinforcing block; 28. Injection port. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-4 This utility model provides a technical solution: a rapid coating device for the surface of wind turbine towers, comprising a device body 1, a coating box 2 at the top of the device body 1, a PLC controller 3 fixedly installed on one side of the coating box 2, a first motor 4 fixedly installed on one side of the coating box 2, the first motor 4 being electrically connected to the PLC controller 3, a movable rotating rod 5 fixedly installed at the output shaft end of the first motor 4, the movable rotating rod 5 being located inside the coating box 2, a movable connecting block 6 fixedly installed on the inner wall of the coating box 2 on the side away from the first motor 4, the movable rotating rod 5 being rotatably connected to the side of the movable connecting block 6 on the side away from the first motor 4, and a plurality of stirring blades 7 being evenly fixedly installed on the outer end of the movable rotating rod 5. When the first motor 4 is started, the movable rotating rod 5 is rotated, and the rotating rod 5 drives the stirring blades 7 to rotate simultaneously.

[0025] An electric push rod 8 is fixedly installed at the top of the paint tank 2. The electric push rod 8 is electrically connected to the PLC controller 3. A push rod 9 is fixedly installed at the output end of the electric push rod 8. A support plate 10 is fixedly installed at the top of the push rod 9. A paint tube 11 is fixedly installed on the side of the support plate 10 away from the push rod 9. Two atomizing spray heads 12 are fixedly installed on the side of the paint tube 11 away from the support plate 10. A paint pump 13 is fixedly installed at the top of the paint tank 2. The paint pump 13 is electrically connected to the PLC controller 3. A suction pipe 14 is fixedly installed on one side of the paint pump 13, extending into the interior of the paint tank 2. At the bottom end, a telescopic conveying pipe 15 is fixedly installed on the side of the paint pump 13 away from the electric push rod 8. The side of the telescopic conveying pipe 15 away from the paint pump 13 is fixedly connected to one side of the paint pipe body 11. A liquid level sensor 16 is fixedly installed on the inner wall of one side of the paint tank 2. The liquid level sensor 16 is electrically connected to the PLC controller 3. A first slide groove 17 is opened on one side of the top of the device body 1. A second motor 18 is fixedly installed on one side of the device body 1. The second motor 18 is electrically connected to the PLC controller 3. An adjusting screw 19 is fixedly installed on the output shaft end of the second motor 18. The adjusting screw 19 is located in the first slide groove 17. Inside device 7, a support connecting block 20 is fixedly installed on the inner wall of the first slide groove 17 on the side away from the second motor 18. An adjusting screw 19 is rotatably connected to one side of the support connecting block 20 on the side away from the second motor 18. A sliding screw block 21 is threadedly connected to the outer end of the adjusting screw 19. A second slide groove 22 is opened on the top of device body 1 on the side away from the first slide groove 17. A support rod 23 is fixedly installed inside the second slide groove 22. A support slider 24 is sleeved on the outer end of the support rod 23. A third slide groove 25 is opened in the middle of the top of device body 1. A support moving block 26 is movably connected inside the third slide groove 25. A support reinforcement block 27 is fixedly installed at the bottom of the moving screw block 21 and the support slider 24. The top of the support reinforcement block 27 and the support moving block 26 are fixedly connected to the bottom of the paint tank 2. The top of the paint tank 2 is provided with an injection port 28. When the paint pump 13 is started, the paint in the paint tank 2 is drawn into the telescopic conveying pipe 15 and the paint pipe 11 through the extraction pipe 14 and sprayed out through the atomizing spray head 12. When the second motor 18 is started, the adjusting screw 19 is rotated, so that the sliding screw block 21 moves linearly on the adjusting screw 19, which drives the support reinforcement block 27 to move, and at the same time drives the support slider 24 to move on the support rod 23.

[0026] Working Principle: When spraying the surface of a wind turbine tower, the device is first stably installed in the desired location, matching the horizontally placed wind turbine tower. The wind turbine tower is placed horizontally on an adjustable rotating base. An external power supply is then connected to power the equipment on the device. An appropriate amount of paint is injected into the paint tank 2 through the injection port 28. The first motor 4 is started to rotate the movable rod 5. Simultaneously, the movable rod 5 rotates, driving the stirring blades 7 to rotate, which uniformly mix the paint. Then, the paint pump 13 is started to draw the paint from the paint tank 2 through the extraction pipe 14 into the telescopic conveying pipe 15 and the paint pipe body 11, which is then sprayed out through the atomizing spray head 12 to spray the surface of the wind turbine tower. While spraying, the second motor 18 is started to rotate the adjusting screw 19, causing the sliding screw block 21 to move linearly on the adjusting screw 19, which in turn moves the support reinforcement block 27. At the same time, it moves the support slider 24 on the support rod 23, thereby moving the support moving block 26 in the third slide groove 25. This, in turn, moves the paint box 2 and the atomizing spray head 12, and performs transverse reciprocating spraying on the surface of the wind turbine tower. According to the spraying requirements, the electric push rod 8 is started to adjust the height of the push rod 9, which pushes the support cross plate 10 to move, thereby adjusting the height of the paint tube 11 and the atomizing spray head 12, so as to facilitate spraying different heights on the surface of the wind turbine tower. After spraying, the wind turbine tower is rotated as needed to spray the unsprayed surfaces.

[0027] Finally, it should be noted that the above content is only used to illustrate the technical solution of this utility model, and is not intended to limit the scope of protection of this utility model. Simple modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model do not depart from the essence and scope of the technical solution of this utility model.

Claims

1. A rapid coating device for the surface of wind turbine towers, comprising a device body (1), characterized in that: The top of the device body (1) is provided with a paint box (2). A PLC controller (3) is fixedly installed on one side of the paint box (2). A first motor (4) is fixedly installed on one side of the paint box (2). The first motor (4) is electrically connected to the PLC controller (3). A movable rotating rod (5) is fixedly installed at the output shaft end of the first motor (4). The movable rotating rod (5) is located inside the paint box (2). A movable connecting block (6) is fixedly installed on the inner wall of the paint box (2) on the side away from the first motor (4). The side of the movable rotating rod (5) away from the first motor (4) is rotatably connected to the side of the movable connecting block (6). Several stirring blades (7) are evenly fixedly installed on the outer end of the movable rotating rod (5).

2. The rapid coating device for the surface of wind turbine towers according to claim 1, characterized in that: An electric push rod (8) is fixedly installed at the top of the paint box (2). The electric push rod (8) is electrically connected to the PLC controller (3). A push rod (9) is fixedly installed at the output end of the electric push rod (8). A support plate (10) is fixedly installed at the top of the push rod (9).

3. The rapid coating device for the surface of wind turbine towers according to claim 2, characterized in that: A paint tube (11) is fixedly installed on the side of the support plate (10) away from the push rod (9), and two atomizing spray heads (12) are fixedly installed on the side of the paint tube (11) away from the support plate (10).

4. The rapid coating device for the surface of wind turbine towers according to claim 3, characterized in that: A paint pump (13) is fixedly installed at the top of the paint tank (2). The paint pump (13) is electrically connected to the PLC controller (3). A material extraction pipe (14) is fixedly installed on one side of the paint pump (13). The material extraction pipe (14) extends to the bottom of the paint tank (2). A telescopic conveying pipe (15) is fixedly installed on the side of the paint pump (13) away from the electric push rod (8). The side of the telescopic conveying pipe (15) away from the paint pump (13) is fixedly connected to one side of the paint pipe body (11).

5. A rapid coating device for the surface of wind turbine towers according to claim 4, characterized in that: A liquid level sensor (16) is fixedly installed on the inner wall of one side of the paint tank (2). The liquid level sensor (16) is electrically connected to the PLC controller (3). A first slide groove (17) is opened on one side of the top of the device body (1). A second motor (18) is fixedly installed on one side of the device body (1). The second motor (18) is electrically connected to the PLC controller (3). An adjusting screw (19) is fixedly installed on the output shaft end of the second motor (18). The adjusting screw (19) is located inside the first slide groove (17). A support connecting block (20) is fixedly installed on the inner wall of the first slide groove (17) on the side away from the second motor (18). The side of the adjusting screw (19) away from the second motor (18) is rotatably connected to the side of the support connecting block (20). A sliding screw block (21) is threadedly connected to the outer end of the adjusting screw (19).

6. A rapid coating device for the surface of wind turbine towers according to claim 5, characterized in that: The device body (1) has a second slide groove (22) on the side away from the first slide groove (17) at the top. A support rod (23) is fixedly installed inside the second slide groove (22), and a support slider (24) is sleeved on the outer end of the support rod (23).

7. A rapid coating device for the surface of wind turbine towers according to claim 6, characterized in that: The device body (1) has a third sliding groove (25) in the middle of the top. The third sliding groove (25) is movably connected to a support moving block (26). The sliding screw block (21) and the bottom of the support slider (24) are fixedly installed with a support reinforcing block (27). The top of the support reinforcing block (27) and the support moving block (26) are fixedly connected to the bottom of the paint box (2). The top of the paint box (2) has a filling port (28).

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