Glue rolling machine for single-layer fabric of automobile ceiling

Abstract

According to the automobile ceiling single-layer fabric glue rolling machine, when the front portion of a single-layer fabric passes through the glue coating roller to be coated with glue, the front portion of the single-layer fabric is not prone to being rolled up by the glue coating roller. The automobile ceiling single-layer fabric glue rolling machine comprises a base station, a feeding roller and a glue coating roller are sequentially arranged above the base station from back to front, and a glue outlet mechanism is arranged above the glue coating roller; the base table is used for placing a single-layer fabric, and the feeding roller rotates around a transverse shaft of the feeding roller so as to drive the single-layer fabric to move forwards to the bottom of the gluing roller; the glue discharging mechanism discharges glue towards the gluing roller, the gluing roller rotates around a transverse shaft of the gluing roller so that the glue can be coated on the single-layer fabric, a plurality of air injection modules are arranged in front of the gluing roller, air injection holes are formed in the bottom walls of the air injection modules, and the air injection modules incline towards the lower rear portion so that the front portion of the single-layer fabric can be blown off from the bottom of the gluing roller. The front part of the single-layer fabric is prevented from being rolled up by the gluing roller

Description

Technical Field

[0001] This utility model relates to the field of automobile roof manufacturing, and in particular to a roll bonding machine for single-layer automobile roof fabric. Background Technology

[0002] like Figure 3 As shown, the existing single-layer PU fabric roller coating machine for automotive headliners includes a base 1. Above the base 1, from back to front, are a feeding roller 3 and an adhesive roller 4. An adhesive dispensing mechanism (obscured in the figure) is located above the adhesive roller 4. The operator places the single-layer PU fabric 2 on the rear of the top wall of the base 1 and pushes it forward until it contacts the feeding roller 3. The feeding roller 3 rotates around its own horizontal axis, thus moving the single-layer PU fabric 2 forward until it contacts the bottom of the adhesive roller 4. The adhesive dispensing mechanism then dispenses adhesive onto the adhesive roller 4. The adhesive roller 4 rotates around its own horizontal axis, thus applying adhesive to the single-layer PU fabric 2. The drawback of the existing technology is that when the adhesive roller 4 has just applied adhesive to the front of the single-layer PU fabric 2, the front of the fabric tends to stick to the roller 4 and cannot detach. It is then rolled up by the roller 4, preventing it from moving forward normally. Utility Model Content

[0003] The present invention aims to provide a single-layer fabric roller coating machine for automobile roofs, which prevents the front of the single-layer fabric from being rolled up by the coating roller when it passes through the coating roller to receive adhesive.

[0004] A single-layer fabric roller coating machine for automotive headliners includes a base. Above the base, from back to front, are a feeding roller and a coating roller. Above the coating roller is a dispensing mechanism. The base is for placing the single-layer fabric. The feeding roller rotates around its horizontal axis, moving the single-layer fabric forward to the bottom of the coating roller. The dispensing mechanism dispenses adhesive towards the coating roller, which rotates around its horizontal axis to apply adhesive to the single-layer fabric. Multiple air jet modules are located in front of the coating roller. Each air jet module has air jet holes on its bottom wall. The air jet modules are tilted downwards and backwards so that the air jet holes are aligned with the bottom of the coating roller. The air jets blow the front part of the single-layer fabric off the bottom of the coating roller.

[0005] Furthermore, there are multiple jet modules, arranged side by side horizontally.

[0006] Furthermore, the left and right side walls of the base are each equipped with a front-to-back transverse slide rail, and a slider is movably installed on each of these two slide rails. The right side wall of the left slider is equipped with a gripper extending to the right, and the left side wall of the right slider is equipped with a gripper extending to the left. These two grippers respectively clamp the left and right sides of the glued single-layer fabric.

[0007] Furthermore, it includes a timer, a controller, and a sensor. The sensor is located behind the feed roller to sense when the front of the single-layer fabric arrives at the feed roller. The controller is connected to the timer, the sensor, and the jet module.

[0008] Furthermore, the glue-applying roller, the feeding roller, and the glue-dispensing mechanism are all horizontally oriented.

[0009] Furthermore, the top wall of the base slopes forward and downward, thereby guiding the front part of the single-layer fabric to slide forward.

[0010] Furthermore, it includes a horizontal rotating shaft, on which the jet module is mounted. The jet module is driven by the horizontal rotating shaft to rotate from a jetting state that is angled downwards and backwards to a jetting state that is vertically downwards.

[0011] Furthermore, the jet module includes a heater that heats the air ejected from the jet module.

[0012] The beneficial effects are as follows: the single-layer fabric is driven forward by the feeding roller, and the front part of the single-layer fabric moves forward to the bottom of the coating roller to receive the coating. The moment the front part of the single-layer fabric passes through the bottom of the coating roller, the jet module sprays jets obliquely downward and backward, thereby blowing the front part of the single-layer fabric off the bottom of the coating roller, thus preventing the front part of the single-layer fabric from being rolled up by the coating roller. Attached Figure Description

[0013] Figure 1 This is a perspective view of the single-layer fabric roller gluing machine for automobile roofs according to this utility model;

[0014] Figure 2 This is a right view of the single-layer fabric roller gluing machine for car roofs according to this utility model;

[0015] Figure 3 This is a right view of an existing single-layer PU fabric roller bonding machine for car roofs;

[0016] In the diagram: 1. Base; 2. Single-layer fabric; 3. Feeding roller; 4. Glue roller; 6. Air; 7. Air jet module; 8. Slide rail; 9. Slider; 10. Gripper; 11. Glue dispensing mechanism; 14. Horizontal rotating shaft; 20. Front part of single-layer fabric. Detailed Implementation

[0017] The present invention will be further described in detail below with reference to specific embodiments.

[0018] like Figure 1 and Figure 2As shown, the gluing machine includes a base 1, on which a feeding roller 3 and a coating roller 4 are mounted, both arranged horizontally from back to front. A glue dispensing mechanism 11 is located above the coating roller 4. A horizontal rotating shaft 14 is located in front of the coating roller 4, and multiple air jet modules 7 are mounted on the rotating shaft 14, arranged horizontally side-by-side. Each air jet module 7 has an air jet hole (not shown in the figure) on its bottom wall, and each air jet module 7 is tilted downwards and backwards so that the air jet hole is aligned with the bottom of the coating roller 4. A sensor is mounted behind the feeding roller 3. The gluing machine is equipped with a timer and a controller, which are connected to the timer, sensor, horizontal rotating shaft 14, and air jet modules 7.

[0019] The following details the working process of the gluing machine. The operator places the single-layer fabric 2 on the rear of the top wall of the base 1 and pushes it forward until it contacts the feeding roller 3. The feeding roller 3 then rotates around its horizontal axis, moving the single-layer fabric 2 forward. A sensor detects when the front part 20 of the single-layer fabric arrives at the feeding roller 3 and sends a feeding signal to the controller. The controller then sends a timing signal to the timer, which begins timing. When the timer reaches the preset duration, the front part 20 of the single-layer fabric has just moved to the bottom of the coating roller 4. The coating roller 4 rotates around its horizontal axis, applying glue to the single-layer fabric 2. The timer then sends a timing signal to the controller, which sends an air jet signal to the air jet module 7. The air jet module 7's bottom wall nozzles spray air towards the bottom of the coating roller 4, blowing the front part 20 of the single-layer fabric from the bottom of the coating roller 4 onto the base 1. Then, the jet module 7 is driven by the horizontal rotating shaft 14 to rotate, changing from an oblique downward jetting state to a vertical downward jetting state. The force of the air 6 on the front part 20 of the single-layer fabric gradually increases as the jet module 7 rotates, and the multi-angle blowing 6 ensures that it is blown onto the base 1. The jet module 7 includes a heater, which heats the air 6 emitted by the jet module 7 to prevent the cold air 6 from blowing the glue on the single-layer fabric 2 to solidify. In addition, the top wall of the base 1 is slightly tilted forward and downward, thereby guiding the front part 20 of the single-layer fabric to slide forward under its own weight, making it less likely to be rolled up by the glue roller 4.

[0020] The base 1 has two side walls, left and right, each equipped with a front-to-back transverse slide rail 8. Each of these two slide rails 8 has a slider 9 movably mounted on it. The right side wall of the left slider 9 is equipped with a gripper 10 extending to the right, and the left side wall of the right slider 9 is equipped with a gripper 10 extending to the left. These two grippers 10 respectively clamp the left and right sides of the front part 20 of the glued single-layer fabric, and then move forward along the corresponding slide rail 8 driven by the corresponding slider 9, thereby taking the glued single-layer fabric 2 away from the base 1.

[0021] The above description is merely an embodiment of this utility model and does not limit the scope of patent protection. Any non-substantial changes or substitutions made by those skilled in the art based on this utility model will still fall within the scope of patent protection.

Claims

1. A single-layer fabric roller glue machine for automobile roofs, comprising a base (1), a feeding roller (3) and a glue-applying roller (4) arranged sequentially from back to front on the base (1), and a glue-dispensing mechanism (11) arranged above the glue-applying roller (4); the base (1) is for placing single-layer fabric (2), the feeding roller (3) rotates around its own horizontal axis, thereby moving the single-layer fabric (2) forward to the bottom of the glue-applying roller (4); the glue-dispensing mechanism (11) dispenses glue towards the glue-applying roller (4), and the glue-applying roller (4) rotates around its own horizontal axis, thereby applying glue onto the single-layer fabric (2), characterized in that: Multiple air jet modules (7) are provided in front of the coating roller (4). Air jet modules (7) have air jet holes on their bottom walls. The air jet modules (7) are tilted downwards and backwards to align with the bottom of the coating roller (4). Air jets are emitted from the air jet holes to blow the front part (20) of the single-layer fabric off the bottom of the coating roller (4).

2. The single-layer fabric roller gluing machine for automotive headliners as described in claim 1, characterized in that: There are multiple jet modules (7), arranged side by side horizontally.

3. The single-layer fabric roller gluing machine for automotive headliners as described in claim 1, characterized in that: The base (1) has two side walls on the left and right sides, each with a front and rear transverse slide rail (8). Each of these two slide rails (8) has a slider (9) installed on it. The right side wall of the left slider (9) has a claw (10) extending to the right, and the left side wall of the right slider (9) has a claw (10) extending to the left. These two claws (10) clamp the left and right sides of the glued single-layer fabric (2) respectively.

4. The single-layer fabric roller bonding machine for automotive headliners as described in claim 1, characterized in that: It includes a timer, a controller, and a sensor. The sensor is located behind the feeding roller (3) to sense the moment when the front part (20) of the single-layer fabric arrives at the feeding roller (3). The controller is connected to the timer, the sensor, and the jet module (7).

5. The single-layer fabric roller gluing machine for automotive headliners as described in claim 1, characterized in that: The glue-applying roller (4), the feeding roller (3), and the glue dispensing mechanism (11) are all horizontal.

6. The single-layer fabric roller bonding machine for automotive headliners as described in claim 1, characterized in that: The top wall of the base (1) is tilted forward and downward, thereby guiding the front part (20) of the single-layer fabric to slide forward.

7. The single-layer fabric roller bonding machine for automotive headliners as described in claim 1, characterized in that: It includes a horizontal rotating shaft (14), and the jet module (7) is mounted on the horizontal rotating shaft (14). The jet module (7) is driven by the horizontal rotating shaft (14) to rotate from the jet state of spraying downwards and backwards to the jet state of spraying vertically downwards.

8. The single-layer fabric roller gluing machine for automotive headliners as described in claim 1, characterized in that: The jet module (7) includes a heater that heats the air (6) ejected from the jet module (7).

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