Dispensing device for magnetic core boxing and packaging

By designing a rotating disk and slide rail structure, combined with a light sensor and microcontroller control, the automated movement of the magnetic core packaging box dispensing device and the alternating use of positioning boxes were realized, solving the problem of frequent equipment pauses and improving dispensing efficiency and automation.

CN224237325UActive Publication Date: 2026-05-15CERGEN NEW ENERGY (ZHEJIANG) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CERGEN NEW ENERGY (ZHEJIANG) CO LTD
Filing Date
2025-05-13
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

The existing magnetic core packaging box dispensing device requires frequent pauses to change the positioning box after dispensing, resulting in reduced equipment efficiency.

Method used

By adopting a rotating disk and slide rail structure, combined with light sensors and microcontroller control, the positioning box can be moved automatically and the glue dispensing tube position can be adjusted, which increases the efficiency of glue dispensing of packaging boxes. The automated conveying and gripping of packaging boxes is achieved through a conveyor belt and electric grippers.

Benefits of technology

It improved the efficiency of dispensing adhesive into packaging boxes, reduced equipment downtime, increased the automation level of the equipment, and reduced labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of boxing and dispensing, and discloses a dispensing device for magnetic core boxing and packaging, which comprises a rotating disc, the rotating disc is rotatably arranged above a mounting plate, a motor is fixed on the bottom surface of the mounting plate, and an output shaft of the motor penetrates through the mounting plate and is fixed with the bottom surface of the rotating disc. A light sensation sensor is arranged on the top face of the mounting plate, a spotlight is arranged on the top face of the mounting plate, a plurality of shielding plates are fixed to the bottom face of the rotating disc, a first transverse sliding rail is fixed to the top face of the mounting plate, an adjusting sliding rail is arranged on the first transverse sliding rail in a sliding mode, and a first longitudinal sliding rail is arranged on the adjusting sliding rail in a sliding mode. A sliding plate is arranged on the first longitudinal sliding rail in a sliding mode, a glue injection pipe is detachably arranged on one side of the sliding plate, and a plurality of positioning boxes are fixed to the top face of the rotating disc. And eight positioning boxes are fixed on the top surface of the rotating disc, so that the packaging box can be alternately dispensed, and the working efficiency of dispensing the packaging box is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of box loading and dispensing, in particular to a dispensing device for magnetic core box loading and encapsulation. Background Technique

[0002] Dispensing for magnetic core packaging boxes is a crucial process in the production of magnetic core packaging boxes. Through professional dispensing equipment, specific glue is precisely applied to the designated parts of the magnetic core packaging boxes. This glue usually has good viscosity and sealing performance, which can effectively fix the magnetic core, prevent it from shifting or shaking during transportation and use, and ensure the integrity and stable performance of the magnetic core. At the same time, dispensing can also play a certain role in moisture-proof and dust-proof, and extend the service life of the magnetic core packaging box.

[0003] According to the Chinese patent with the publication number CN215313582U, an automatic dispensing device for transformer magnetic cores includes a frame and a support plate installed on the frame. A feeding mechanism is provided inside the frame, and a positioning box is installed in the middle of the top of the frame. An adjusting mechanism is provided on the top of the support plate, and a glue injection head is connected to the bottom end of the adjusting mechanism. A glue feeding mechanism is provided at the bottom inside the frame, and a controller is installed on the front side of the frame. The positioning box has an inverted U-shaped structure, and a moving channel matching the glue injection head is opened at the top of the positioning box. Connecting rods are installed at the bottoms of both sides of the inner wall of the positioning box, and fixing frames distributed at equal intervals are fixed to the opposite ends of the two connecting rods. Guide rollers are movably installed inside the fixing frames distributed at equal intervals.

[0004] In the above solution, using a positioning box to store the packaging boxes still has the following disadvantages: only a single positioning box is used to temporarily store the packaging boxes. After the current packaging box is dispensed, the equipment needs to be paused to replace the packaging box inside the positioning box. Frequent pausing of the equipment may reduce the efficiency of dispensing the packaging boxes. Content of the Utility Model

[0005] The purpose of the utility model is to provide a dispensing device for magnetic core box loading and encapsulation, so as to solve the problem that after the current packaging box is dispensed, the equipment needs to be paused to replace the packaging box inside the positioning box, and frequent pausing of the equipment may reduce the efficiency of dispensing the packaging boxes.

[0006] To achieve the above-mentioned utility model objectives, the present utility model adopts the following technical solution: a dispensing device for magnetic core packaging, comprising a rotating disk, the rotating disk being rotatably mounted above a mounting plate, a motor being fixed to the bottom surface of the mounting plate, the output shaft of the motor passing through the mounting plate and fixed to the bottom surface of the rotating disk, a light sensor being mounted on the top surface of the mounting plate, a spotlight being mounted on the top surface of the mounting plate, the light sensor and the spotlight being aligned on the same straight line, several baffles being fixed to the bottom surface of the rotating disk, a first transverse slide rail being fixed to the top surface of the mounting plate, an adjusting slide rail being slidably mounted on the first transverse slide rail, a first longitudinal slide rail being slidably mounted on the adjusting slide rail, a sliding plate being slidably mounted on the first longitudinal slide rail, a dispensing tube being detachably mounted on one side of the sliding plate, several positioning boxes being fixed to the top surface of the rotating disk, and a microcontroller being mounted on the top surface of the mounting plate.

[0007] Preferably, a fixing ring is fixed on one side of the sliding plate, the fixing ring is slidably inserted into the glue injection tube, and a threaded hole is opened on the surface of the fixing ring, and a fixing bolt is threaded into the inside of the threaded hole.

[0008] Preferably, a top plate is provided above the mounting plate, and support columns are fixed at the four corners of the bottom surface of the top plate, and the four corners of the mounting plate are fixed to a number of support columns.

[0009] Preferably, the top surface of the top plate has a sliding opening, the top surface of the top plate is fixed with a second transverse slide rail, a second longitudinal slide rail is slidably arranged on the second transverse slide rail, a lifting plate is slidably arranged on the second longitudinal slide rail, an electric gripper is fixed on the bottom surface of the lifting plate, and positioning grooves are respectively opened on both sides of the positioning box.

[0010] Preferably, the top surface of the mounting plate is fixed with two fixing plates, a conveyor belt is provided between the two fixing plates, a limit frame is fixed between the two sides of the two fixing plates that are close to each other, and a mounting groove is provided on each side of the inner side of the limit frame, and a roller is rotatably provided inside the mounting groove.

[0011] Preferably, the bottom surface of the mounting plate is fixed with two protective plates, which are respectively disposed on both sides of the motor.

[0012] Compared with existing technologies, the dispensing device for magnetic core packaging using the above-mentioned technical solution has the following advantages:

[0013] 1. The packaging box used to hold the magnetic core is placed inside the positioning box. After the packaging box is placed inside the positioning box, the microcontroller controls the motor to work. The output shaft of the motor will drive the rotating disk and the baffle to rotate synchronously. When the baffle rotates between the light sensor and the spotlight, the baffle will block the light emitted by the spotlight, thus preventing the light sensor from sensing strong light. After the light sensor does not receive strong light, it will send an electrical signal to the microcontroller. Then the microcontroller controls the motor to stop working, which will drive the rotating disk to stop. This will move the positioning box containing the packaging box to the front of the first horizontal slide rail. Then, according to the position of the positioning box, the microcontroller will control the first horizontal slide rail, the adjusting slide rail, and the first vertical slide rail to adjust the position of the glue dispensing tube and dispense glue into the inside of the packaging box inside the positioning box. Eight positioning boxes are fixed on the top surface of the rotating disk, so that the glue can be dispensed into the packaging box alternately, which increases the efficiency of dispensing glue into the packaging box.

[0014] Second, the staff will first place the packaging box on the conveyor belt. As the packaging box slides along the conveyor belt, the two sides of the packaging box will be in contact with the surface of the rollers. The limiting frame and rollers can be used to limit the packaging box, so that the packaging box is in a state that is easy to be gripped. When the light sensor sends an electrical signal to the microcontroller, the microcontroller will simultaneously control the movement of the second horizontal slide rail and the second vertical slide rail, so that the electric gripper can approach the packaging box and grip it. Then, the packaging box is added into the empty positioning box, which increases the automation level of the equipment and reduces the consumption of manpower. Attached Figure Description

[0015] Figure 1 This is a three-dimensional schematic diagram of an embodiment.

[0016] Figure 2 This is a breakdown diagram of an embodiment.

[0017] Figure 3 This is a schematic diagram of the disassembled fixed plate and limiting frame in an embodiment.

[0018] Figure 4 This is a schematic diagram of the disassembly of the sliding plate and the fixing ring in an embodiment.

[0019] Figure 5 This is a schematic diagram of the disassembled rotating disk and positioning box in an embodiment.

[0020] Figure 6 This is a schematic diagram of the system block of an embodiment.

[0021] In the diagram: 1. Mounting plate; 2. Rotary disc; 3. Motor; 4. Light sensor; 5. Spotlight; 6. Shielding plate; 7. First transverse slide rail; 8. Adjusting slide rail; 9. First longitudinal slide rail; 10. Sliding plate; 11. Glue injection tube; 12. Positioning box; 13. Fixing ring; 14. Threaded hole; 15. Fixing bolt; 16. Top plate; 17. Support column; 18. Sliding port; 19. Protective plate; 20. Second transverse slide rail; 21. Second longitudinal slide rail; 22. Lifting plate; 23. Electric gripper; 24. Positioning groove; 25. Fixing plate; 26. Conveyor belt; 27. Limiting frame; 28. Mounting groove; 29. ​​Roller. Detailed Implementation

[0022] The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0023] like Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6 As shown, the dispensing device for magnetic core packaging includes a rotating disk 2, which is rotatably mounted above a mounting plate 1. A motor 3 is fixed to the bottom surface of the mounting plate 1, and the output shaft of the motor 3 passes through the mounting plate 1 and is fixed to the bottom surface of the rotating disk 2. A light sensor 4 and a spotlight 5 are mounted on the top surface of the mounting plate 1, with the central axis of the light sensor 4 and the spotlight 5 aligned. Several baffles 6 are fixed to the bottom surface of the rotating disk 2. A first transverse slide rail 7, which is an electric guide rail, is fixed to the top surface of the mounting plate 1. An adjusting slide rail 8, which is also an electric guide rail, is slidably mounted on the first transverse slide rail 7. A first longitudinal slide rail 9, which is also an electric guide rail, is slidably mounted on the adjusting slide rail 8. A sliding plate 10 is slidably mounted on the first longitudinal slide rail 9. A glue injection tube 11 is detachably mounted on one side of the sliding plate 10. Several positioning boxes 12 are fixed on the top surface of the rotating disk 2. A microcontroller (STM32) is mounted on the top surface of the mounting plate 1. A fixing ring 13 is fixed on one side of the sliding plate 10. The fixing ring 13 is slidably inserted into the glue injection tube 11. A threaded hole 14 is opened on the surface of the fixing ring 13. A fixing bolt 15 is connected to the threaded hole 14. The microcontroller is electrically connected to the motor 3, the light sensor 4, the spotlight 5, the first transverse slide rail 7, the adjusting slide rail 8, and the first longitudinal slide rail 9.

[0024] In use, the packaging box used to hold the magnetic core is placed inside the positioning box 12. After the packaging box is placed inside the positioning box 12, the microcontroller controls the motor 3 to work. The output shaft of the motor 3 rotates and drives the rotating disk 2 and the baffle 6 to rotate synchronously. When the baffle 6 rotates between the light sensor 4 and the spotlight 5, the baffle 6 will block the light emitted by the spotlight 5, thus preventing the light sensor 4 from sensing strong light. After the light sensor 4 does not receive strong light, it will send an electrical signal to the microcontroller. Then the microcontroller controls the motor 3 to stop working, which will drive the rotating disk 2 to stop. This will move the positioning box 12 containing the packaging box to the front of the first horizontal slide rail 7. Then, according to the position of the positioning box 12, the microcontroller will control the first horizontal slide rail 7, the adjusting slide rail 8 and the first vertical slide rail 9 to adjust the position of the glue dispensing tube 11 and dispense glue into the inside of the packaging box inside the positioning box 12. Eight positioning boxes 12 are fixed on the top surface of the rotating disk 2, so that the glue can be dispensed into the packaging box alternately, which increases the efficiency of dispensing glue into the packaging box.

[0025] like Figure 2 , Figure 3 and Figure 6 As shown, a top plate 16 is provided above the mounting plate 1. Support columns 17 are fixed at the four corners of the bottom surface of the top plate 16. Several support columns 17 are fixed at the four corners of the mounting plate 1. A sliding opening 18 is provided on the top surface of the top plate 16. A second transverse slide rail 20 is fixed on the top surface of the top plate 16. The second transverse slide rail 20 is an electric guide rail. A second longitudinal slide rail 21 is slidably arranged on the second transverse slide rail 20. The second longitudinal slide rail 21 is an electric guide rail. A lifting plate 22 is slidably arranged on the second longitudinal slide rail 21. An electric gripper 23 is fixed on the bottom surface of the lifting plate 22. The two sides of the positioning box 12 are... The mounting plate 1 has positioning slots 24 and two fixing plates 25 fixed on its top surface. A conveyor belt 26 is set between the two fixing plates 25. A limit frame 27 is fixed between the two sides of the two fixing plates 25 that are close to each other. The limit frame 27 has mounting slots 28 on both sides inside. Rollers 29 are rotatably installed inside the mounting slots 28. Two protective plates 19 are fixed on the bottom surface of the mounting plate 1. The two protective plates 19 are respectively set on both sides of the motor 3. The microcontroller is electrically connected to the second transverse slide rail 20, the second longitudinal slide rail 21, and the electric gripper 23.

[0026] In use, the staff first places the packaging box on the conveyor belt 26. As the packaging box slides along the conveyor belt 26, both sides of the packaging box will be in contact with the surface of the rollers 29. The limiting frame 27 and the rollers 29 can be used to limit the packaging box, thus keeping the packaging box in a state that is easy to be gripped. When the light sensor 4 sends an electrical signal to the microcontroller, the microcontroller will simultaneously control the second horizontal slide rail 20 and the second vertical slide rail 21 to move, thereby driving the electric gripper 23 to approach the packaging box and grip it. Then, the packaging box is added into the empty positioning box 12, which increases the automation level of the equipment and reduces the consumption of manpower.

[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A dispensing device for packaging magnetic cores, comprising a rotating disk (2) rotatably disposed above a mounting plate (1), characterized in that, A motor (3) is fixed to the bottom surface of the mounting plate (1). The output shaft of the motor (3) passes through the mounting plate (1) and is fixed to the bottom surface of the rotating disk (2). A light sensor (4) is provided on the top surface of the mounting plate (1). A spotlight (5) is provided on the top surface of the mounting plate (1). The central axis of the light sensor (4) and the spotlight (5) are on the same straight line. Several baffles (6) are fixed to the bottom surface of the rotating disk (2). A first transverse slide rail (7) is fixed to the top surface of the mounting plate (1). An adjustment slide rail (8) is slidably provided on the first transverse slide rail (7). A first longitudinal slide rail (9) is slidably provided on the adjustment slide rail (8). A sliding plate (10) is slidably provided on the first longitudinal slide rail (9). A glue injection tube (11) is detachably provided on one side of the sliding plate (10). Several positioning boxes (12) are fixed to the top surface of the rotating disk (2). A microcontroller is provided on the top surface of the mounting plate (1).

2. The dispensing device for magnetic core packaging according to claim 1, characterized in that: A fixing ring (13) is fixed on one side of the sliding plate (10). The fixing ring (13) is slidably inserted into the glue injection tube (11). A threaded hole (14) is opened on the surface of the fixing ring (13). A fixing bolt (15) is threaded inside the threaded hole (14).

3. The dispensing device for magnetic core packaging according to claim 1, characterized in that: A top plate (16) is provided above the mounting plate (1), and support columns (17) are fixed at the four corners of the bottom surface of the top plate (16). The four corners of the mounting plate (1) are fixed to several support columns (17).

4. The dispensing device for magnetic core packaging according to claim 3, characterized in that: The top surface of the top plate (16) is provided with a sliding opening (18), the top surface of the top plate (16) is fixed with a second transverse slide rail (20), a second longitudinal slide rail (21) is slidably arranged on the second transverse slide rail (20), a lifting plate (22) is slidably arranged on the second longitudinal slide rail (21), an electric gripper (23) is fixed on the bottom surface of the lifting plate (22), and positioning grooves (24) are respectively provided on both sides of the positioning box (12).

5. The dispensing device for magnetic core packaging according to claim 1, characterized in that: The top surface of the mounting plate (1) is fixed with two fixing plates (25), and a conveyor belt (26) is provided between the two fixing plates (25). A limit frame (27) is fixed between the two sides of the two fixing plates (25) that are close to each other. The limit frame (27) has mounting grooves (28) on both sides inside, and a roller (29) is rotatably provided inside the mounting groove (28).

6. The dispensing device for magnetic core packaging according to claim 1, characterized in that: The bottom surface of the mounting plate (1) is fixed with two protective plates (19), and the two protective plates (19) are respectively set on both sides of the motor (3).