Automatic gluing and strickling mechanism for ceramic bonding surface
By designing clamping components and adaptive extrusion guide components, the problems of unstable fixation and insufficient guidance during the adhesive application process on ceramic bonding surfaces are solved, achieving stable clamping and efficient feeding, and improving the quality and precision of adhesive application.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- RONGXIAN SHUNFA CERAMICS CO LTD
- Filing Date
- 2025-06-09
- Publication Date
- 2026-05-15
AI Technical Summary
In existing ceramic bonding adhesive technology, the fixing method is cumbersome and monotonous, making it difficult to adapt to ceramic objects of different sizes. The clamping stability is insufficient, and displacement is prone to occur during the adhesive application process. The lack of an effective guiding device leads to damage to the edges of the ceramic objects and positional deviations, affecting the adhesive application quality and efficiency.
It employs a clamping assembly and an adaptive extrusion guide assembly. The clamping assembly achieves stable clamping through a drive motor and a bidirectional screw, while the adaptive extrusion guide assembly adapts to the edge of the ceramic object through a strong spring and an extrusion wheel, ensuring accurate positioning and protection. Combined with the guide device, it improves the feeding accuracy.
It enables rapid and stable clamping of ceramic objects of different sizes, avoids displacement during the adhesive application process, protects the edges of ceramic objects, improves adhesive application quality and material feeding efficiency, and meets high-precision process requirements.
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Figure CN224237400U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic production technology, and more specifically, to an automatic adhesive application and smoothing mechanism for ceramic bonding surfaces. Background Technology
[0002] Ceramics are inorganic non-metallic materials made from natural or synthetic compounds through molding and high-temperature sintering. They possess excellent properties such as high hardness, good wear resistance, strong chemical stability, and high-temperature resistance, and are widely used in many fields such as construction, machinery, electronics, and aerospace. In the production process of ceramic products, it is often necessary to bond different ceramic components together. When applying adhesive to the ceramic bonding surface, a smoothing operation is crucial. If the adhesive layer is not smoothed after application, the uneven adhesive layer thickness will lead to inconsistent bonding strength, affecting the connection stability of the ceramic components. At the same time, an uneven adhesive layer may also affect the appearance of the product and fail to meet the high-precision process requirements.
[0003] The existing ceramic bonding surface adhesive application and leveling technology has the following shortcomings: 1. The fixing method for ceramic objects during adhesive application is cumbersome and monotonous, making it difficult to quickly adapt to ceramic objects of different sizes. Moreover, the clamping stability is insufficient, and the ceramic objects are prone to displacement during the adhesive application and leveling process, which affects the adhesive application quality; 2. In the ceramic object loading stage, there is a lack of effective guiding devices, which cannot adapt to the uneven edges of the ceramic objects. This not only easily causes damage to the edges of the ceramic objects, but also leads to large positional deviations during loading, affecting the efficiency and accuracy of the adhesive application and leveling process.
[0004] Therefore, there is an urgent need for an automatic adhesive application and smoothing mechanism for ceramic bonding surfaces to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide an automatic adhesive application and smoothing mechanism for ceramic bonding surfaces, so as to solve the problems mentioned in the background art.
[0006] To achieve the above-mentioned objectives, this utility model provides the following technical solution:
[0007] An automatic adhesive application and smoothing mechanism for ceramic bonding surfaces includes a work frame, wherein two sets of work frames are provided, and side frames are fixedly connected to the outer wall of the work frame. The mechanism also includes:
[0008] A clamping assembly includes a bidirectional screw symmetrically rotatably connected to the outer wall of a side frame. The outer wall of the bidirectional screw is threaded with symmetrically distributed guide plates. The outer wall of the guide plates is slidably connected with uniformly distributed guide rods, and the guide rods are fixedly connected to the side frame. The outer wall of the bidirectional screw is fixedly connected with sprockets, and the symmetrical sprockets are connected by chain drive.
[0009] An adaptive extrusion guide assembly is installed on the outer wall of the side frame.
[0010] As a preferred technical solution of this application, the adaptive extrusion guide assembly includes a hollow cylinder uniformly and fixedly connected to the outer wall of the side frame. A slide rod is slidably connected to the outer wall of the hollow cylinder. A strong spring is fixedly connected between the slide rod and the hollow cylinder, and the strong spring is located on the inner wall of the hollow cylinder. A rotating seat is fixedly connected to the end of the slide rod away from the strong spring. An extrusion wheel is rotatably connected to the outer wall of the rotating seat.
[0011] As a preferred technical solution of this application, a drive motor is fixedly connected to the top wall of the side frame, and the output end of the drive motor is fixedly connected to a bidirectional screw.
[0012] As a preferred technical solution of this application, a support platform is fixedly connected to the outer wall of the side frame, and symmetrically distributed feeding plates are fixedly connected to the outer wall of the support platform.
[0013] As a preferred technical solution of this application, the top wall of the work frame is fixedly connected to a longitudinal guide rail, the outer wall of the longitudinal guide rail is provided with a transverse guide rail, the outer wall of the transverse guide rail is provided with a vertical guide rail, the outer wall of the vertical guide rail is provided with a mounting bracket, the outer wall of the mounting bracket is detachably connected with an adhesive applicator, the outer wall of the mounting bracket is fixedly connected with a spring telescopic rod, and the outer wall of the spring telescopic rod is fixedly connected with a scraper.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] In the scheme of this application:
[0016] 1. The clamping assembly, driven by a motor and a bidirectional screw, enables rapid installation and clamping of ceramic objects. Symmetrically distributed guide plates, guided by guide rods and driven by sprockets and chains, ensure uniform and stable clamping force, effectively preventing displacement or shaking of ceramic objects during adhesive application and leveling. This significantly improves adhesive application quality and ensures reliable ceramic bonding. Furthermore, the spacing of the guide plates can be adjusted via the bidirectional screw to accommodate various ceramic sizes, expanding the application range of the mechanism. This solves the problems of cumbersome and limited fixing methods for ceramic objects during adhesive application in existing technologies, which are difficult to adapt quickly to different sizes and lack clamping stability, leading to ceramic object displacement during adhesive application and leveling, thus affecting adhesive application quality.
[0017] 2. The powerful spring in the adaptive extrusion guide assembly ensures that the extrusion roller remains in constant contact with the edge of the ceramic object. When the edge of the ceramic object is uneven, the extrusion roller can rotate around the swivel base, and the slide rod slides inside the hollow cylinder. This adaptive adjustment method can perfectly fit the irregular edge of the ceramic object, avoiding edge damage caused by hard contact during the feeding process and protecting the integrity of the ceramic object. At the same time, the guiding effect of the extrusion roller allows the ceramic object to be fed along an accurate path, reducing positional deviation and improving feeding efficiency and accuracy. This lays a good foundation for the subsequent glue coating and leveling process. It solves the problem in the existing technology that the ceramic object feeding process lacks an effective guiding device and cannot adapt to the uneven edge of the ceramic object, which not only easily causes edge damage to the ceramic object but also leads to large positional deviations during feeding, affecting the efficiency and accuracy of the glue coating and leveling process. Attached Figure Description
[0018] Figure 1 One of the overall structural schematic diagrams of the automatic adhesive application and leveling mechanism for ceramic bonding surfaces provided in this application;
[0019] Figure 2 The second schematic diagram of the overall structure of the automatic adhesive application and leveling mechanism for ceramic bonding surfaces provided in this application;
[0020] Figure 3 A schematic diagram of the support platform of the automatic adhesive application and leveling mechanism for ceramic bonding surfaces provided in this application;
[0021] Figure 4 A schematic diagram of the guide clamp portion of the automatic adhesive application and leveling mechanism for ceramic bonding surfaces provided in this application;
[0022] Figure 5 A schematic diagram of the chain section of the automatic adhesive application and smoothing mechanism for ceramic bonding surfaces provided in this application;
[0023] Figure 6 A schematic diagram of the powerful spring portion of the automatic adhesive application and smoothing mechanism for ceramic bonding surfaces provided in this application.
[0024] The image shows:
[0025] 1. Work frame; 2. Longitudinal guide rail; 3. Transverse guide rail; 4. Vertical guide rail; 5. Mounting frame; 6. Glue application tube; 7. Spring telescopic rod; 8. Scraper; 9. Side frame; 10. Support platform; 11. Feeding plate; 12. Drive motor; 13. Bidirectional screw; 14. Guide clamp; 15. Guide rod; 16. Hollow cylinder; 17. Sprocket; 18. Chain; 19. Strong spring; 20. Slide rod; 21. Rotary seat; 22. Extrusion wheel. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.
[0027] like Figure 1-6 As shown, the automatic adhesive application and smoothing mechanism for ceramic bonding surfaces proposed in this embodiment includes a work frame 1, which is provided with two sets of work frames. A side frame 9 is fixedly connected to the outer wall of the work frame 1. It also includes:
[0028] The clamping assembly includes a bidirectional screw 13 symmetrically rotatably connected to the outer wall of the side frame 9. The outer wall of the bidirectional screw 13 is threaded with symmetrically distributed guide plates 14. The outer wall of the guide plates 14 is slidably connected with uniformly distributed guide rods 15, and the guide rods 15 are fixedly connected to the side frame 9. The outer wall of the bidirectional screw 13 is fixedly connected with a sprocket 17. The symmetrical sprockets 17 are connected to each other by a chain 18. When the bidirectional screw 13 rotates, since the bidirectional screw 13 is threadedly connected to the guide plates 14, the symmetrically distributed guide plates 14 slide towards or away from each other along the guide rods 15 under the action of the bidirectional screw 13, realizing the rapid clamping and positioning of ceramic objects of different sizes. At the same time, the sprockets 17 on the outer wall of the symmetrical bidirectional screw 13 are driven by the chain 18. The symmetrical bidirectional screws 13 are only symmetrical in position and have the same thread direction, thus ensuring that the clamping force on both sides is consistent.
[0029] An adaptive extrusion guide assembly is mounted on the outer wall of the side frame 9.
[0030] like Figure 6 As shown, in a preferred embodiment, based on the above method, the adaptive extrusion guide assembly further includes a hollow cylinder 16 uniformly and fixedly connected to the outer wall of the side frame 9. A slide rod 20 is slidably connected to the outer wall of the hollow cylinder 16. A strong spring 19 is fixedly connected between the slide rod 20 and the hollow cylinder 16, and the strong spring 19 is located on the inner wall of the hollow cylinder 16. A rotating seat 21 is fixedly connected to the end of the slide rod 20 away from the strong spring 19. An extrusion wheel 22 is rotatably connected to the outer wall of the rotating seat 21. When the ceramic material is fed along the guide clamp 14, the adaptive extrusion guide assembly functions. Inside the hollow cylinder 16 on the outer wall of the side frame 9, the strong spring 19 pushes the slide rod 20, so that the extrusion wheel 22 at one end of the slide rod 20 is always in contact with the edge of the ceramic material. When the edge of the ceramic material is uneven, the extrusion wheel 22 can rotate around the rotating seat 21, while the slide rod 20 slides inside the hollow cylinder 16, adapting to the uneven edge of the ceramic material, facilitating rapid feeding of the ceramic material, and reducing positional deviation.
[0031] like Figure 4As shown, in a preferred embodiment, based on the above method, a drive motor 12 is fixedly connected to the top wall of the side frame 9, and the output end of the drive motor 12 is fixedly connected to the bidirectional screw 13. When the drive motor 12 is started, it drives the bidirectional screw 13 to rotate.
[0032] like Figure 3 As shown, in a preferred embodiment, based on the above method, a support platform 10 is fixedly connected to the outer wall of the side frame 9, and a symmetrically distributed feeding plate 11 is fixedly connected to the outer wall of the support platform 10. The feeding plate 11 facilitates pushing the ceramic material onto the support platform 10 for gluing operation.
[0033] like Figure 1-2 As shown, in a preferred embodiment, based on the above method, the top wall of the work frame 1 is further provided with a longitudinal guide rail 2, the outer wall of the longitudinal guide rail 2 is provided with a transverse guide rail 3, the outer wall of the transverse guide rail 3 is provided with a vertical guide rail 4, the outer wall of the vertical guide rail 4 is provided with a mounting frame 5, the outer wall of the mounting frame 5 is detachably connected with an adhesive application tube 6, the outer wall of the mounting frame 5 is fixedly connected with a spring telescopic rod 7, and the outer wall of the spring telescopic rod 7 is fixedly connected with a scraper 8. The longitudinal guide rail 2, transverse guide rail 3, and vertical guide rail 4 on the top wall of the work frame 1 cooperate with each other to drive the mounting frame 5 to move in three-dimensional space. The adhesive application tube 6 on the mounting frame 5 applies adhesive to the ceramic bonding surface. Subsequently, the spring telescopic rod 7 drives the scraper 8 to smooth the adhesive surface. The spring telescopic rod 7 can automatically adjust the pressure of the scraper 8 according to the adhesive surface condition to ensure the smoothing effect.
[0034] Specifically, when this automatic adhesive application and leveling mechanism for ceramic bonding surfaces is in use: the drive motor 12 on the top wall of the side frame 9 starts, driving the bidirectional screw 13 to rotate. Since the bidirectional screw 13 is threadedly connected to the guide clamp 14, the symmetrically distributed guide clamps 14 slide towards or away from each other along the guide rod 15 under the action of the bidirectional screw 13, realizing the rapid clamping and positioning of ceramic objects of different sizes. At the same time, the sprocket 17 on the outer wall of the symmetrical bidirectional screw 13 is driven by the chain 18. The symmetrical bidirectional screws 13 are only symmetrically positioned and have the same thread direction, thus ensuring that the clamping force on both sides is consistent. When the ceramic object is fed along the guide clamp 14, the adaptive extrusion guide component plays a role. Inside the hollow cylinder 16 on the outer wall of the side frame 9, the strong spring 19 pushes the slide rod 20, so that the extrusion wheel 22 at one end of the slide rod 20 is always in contact with the edge of the ceramic object. When the edge of the ceramic is uneven, the extrusion roller 22 can rotate around the rotating base 21, while the slide rod 20 slides inside the hollow cylinder 16 to adapt to the uneven edge of the ceramic, which facilitates the rapid feeding of the ceramic and reduces positional deviation.
[0035] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, and all technical solutions and improvements that do not depart from the spirit and scope of the invention, are covered within the scope of the claims of the present utility model.
Claims
1. An automatic adhesive application and smoothing mechanism for ceramic bonding surfaces, comprising a work frame (1), characterized in that, The work frame (1) is provided in two sets, and the outer wall of the work frame (1) is fixedly connected with a side frame (9), and also includes: The clamping assembly includes a bidirectional screw (13) symmetrically rotatably connected to the outer wall of the side frame (9). The outer wall of the bidirectional screw (13) is threaded with symmetrically distributed guide plates (14). The outer wall of the guide plates (14) is slidably connected with uniformly distributed guide rods (15), and the guide rods (15) are fixedly connected to the side frame (9). The outer wall of the bidirectional screw (13) is fixedly connected with sprockets (17), and the symmetrical sprockets (17) are connected by a chain (18). An adaptive extrusion guide assembly is installed on the outer wall of the side frame (9).
2. The automatic adhesive application and smoothing mechanism for ceramic bonding surfaces according to claim 1, characterized in that, The adaptive extrusion guide assembly includes a hollow cylinder (16) uniformly fixedly connected to the outer wall of the side frame (9). A slide rod (20) is slidably connected to the outer wall of the hollow cylinder (16). A strong spring (19) is fixedly connected between the slide rod (20) and the hollow cylinder (16). The strong spring (19) is located on the inner wall of the hollow cylinder (16). A rotating seat (21) is fixedly connected to the end of the slide rod (20) away from the strong spring (19). An extrusion wheel (22) is rotatably connected to the outer wall of the rotating seat (21).
3. The automatic adhesive application and smoothing mechanism for ceramic bonding surfaces according to claim 1, characterized in that, The top wall of the side frame (9) is fixedly connected to a drive motor (12), and the output end of the drive motor (12) is fixedly connected to a bidirectional screw (13).
4. The automatic adhesive application and smoothing mechanism for ceramic bonding surfaces according to claim 1, characterized in that, The side frame (9) is fixedly connected to a support platform (10) on its outer wall, and the support platform (10) is fixedly connected to a symmetrically distributed feeding plate (11) on its outer wall.
5. The automatic adhesive application and smoothing mechanism for ceramic bonding surfaces according to claim 1, characterized in that, The top wall of the work frame (1) is fixedly connected to a longitudinal guide rail (2), the outer wall of the longitudinal guide rail (2) is provided with a transverse guide rail (3), the outer wall of the transverse guide rail (3) is provided with a vertical guide rail (4), the outer wall of the vertical guide rail (4) is provided with a mounting bracket (5), the outer wall of the mounting bracket (5) is detachably connected with a glue applicator (6), the outer wall of the mounting bracket (5) is fixedly connected with a spring telescopic rod (7), and the outer wall of the spring telescopic rod (7) is fixedly connected with a scraper (8).