Rapid sorting device for automobile parts

Abstract

The utility model belongs to the field of sorting of automobile parts, and provides a quick sorting device for automobile parts, which comprises a first transmission frame, a second transmission frame, a rotating mechanism, a pushing mechanism and an industrial camera, and a first conveying belt is arranged on the first transmission frame in a transmission manner; according to the utility model, the rotating mechanism is provided with the rotating shaft, the rotating shaft is provided with the industrial camera through the limiting rod and the mounting plate, the rotating mechanism drives the rotating shaft to drive the industrial camera to do quarter-circumference clearance motion, and the industrial camera is set to take pictures at fixed time in the intermittent motion process; according to the technical scheme, comprehensive information collection is carried out on the shapes and sizes of the automobile parts, compared with video shooting, generation of image data is greatly reduced, the real-time performance is improved, the industrial camera and the parts are in a relatively static state in the shooting process, image blurring is effectively avoided, and the sorting precision is improved.

Description

Technical Field

[0001] This utility model belongs to the field of automotive parts sorting, specifically an automotive parts rapid sorting device. Background Technology

[0002] Automotive parts sorting equipment is a device used for the automated identification, classification, and allocation of automotive parts, widely used in automotive manufacturing, warehousing and logistics, and after-sales service. Its core functions are to improve sorting efficiency, reduce human error, and adapt to the modern automotive industry's demands for flexible production and intelligent logistics.

[0003] A search revealed a Chinese patent with publication number CN221674994U, which describes an intelligent sorting device for automotive parts production. Specifically, it includes a camera and a sorting mechanism, as well as a rotating mechanism, an infeed conveyor belt, and an outfeed conveyor belt. The rotating mechanism rotates the automotive parts once, and the camera collects comprehensive information about the parts. By collecting comprehensive information on the shape and size of the automotive parts, the device improves the accuracy of sorting automotive parts.

[0004] However, the sorting device mentioned above uses a camera and a rotating mechanism in conjunction during the sorting process. The camera needs to capture images throughout the rotation of the parts, which generates a lot of image data, resulting in high data processing pressure and reduced real-time performance. Furthermore, if the rotation speed of the parts does not match the camera frame rate, the image may become blurry, affecting the accuracy of size or shape recognition and thus reducing sorting precision.

[0005] To address the problems raised in the background art, those skilled in the art have proposed a rapid sorting device for automotive parts. Utility Model Content

[0006] To address the aforementioned technical problems, this utility model provides a rapid sorting device for automotive parts, which solves the problems of high data processing pressure, reduced real-time performance, blurred images caused by object rotation, and reduced sorting accuracy in existing sorting devices.

[0007] A rapid sorting device for automotive parts includes a first transfer frame, a second transfer frame, a rotating mechanism, a pushing mechanism, and an industrial camera. A first conveyor belt is driven on the first transfer frame, and a second transfer frame is located at one end of one side of the first transfer frame. A second conveyor belt is driven on the second transfer frame. A gantry frame is installed on the first transfer frame, and a rotating shaft is rotatably installed at the bottom of the gantry frame. A rotating mechanism is installed on the rotating shaft, and a limit rod slides through the inner side of the rotating shaft. A mounting plate is installed at the bottom end of the limit rod, and an industrial camera is obliquely mounted on the inner side of the mounting plate. A pushing mechanism is located on one side of the top of the first transfer frame, opposite to the second transfer frame.

[0008] Preferably, the first conveyor belt is used to transport qualified products, and the second conveyor belt is used to transport unqualified products.

[0009] Preferably, a square through groove is provided on the inner side of the rotating shaft for the limiting rod to pass through. The square through groove is adapted to the cross-sectional dimensions of the limiting rod, and an anti-detachment plate is provided at the top of the limiting rod through the gantry frame.

[0010] Preferably, a nut sleeve is provided on the outer side of the rotating shaft, and a positioning pin is connected to the internal thread of the nut sleeve. One end of the positioning pin extends to the inner side of the square through groove and abuts against the limiting rod, and the other end of the positioning pin is connected to a handwheel.

[0011] Preferably, the rotating mechanism includes a motor, a turntable, a limiting plate, a shift shaft, and a grooved wheel. The motor is installed on the top of the gantry frame, and the output end of the motor is connected to the turntable. The bottom of the turntable is provided with a limiting plate and a shift shaft, and the outer side of the shift shaft is provided with a grooved wheel that cooperates with the limiting plate.

[0012] Preferably, the grooved wheel is located below the turntable, and multiple sets of arc-shaped grooves are circumferentially and equidistantly arranged on the outer side of the grooved wheel. A radial groove is opened on the grooved wheel between two adjacent sets of arc-shaped grooves, and the radial groove is used for guiding the dial shaft.

[0013] Preferably, a clearance notch is provided on one side of the limiting plate, and the dial is installed at the bottom of the turntable and is positioned directly opposite the clearance notch.

[0014] Preferably, the pushing mechanism includes a vertical plate, a cylinder, and a push plate. A vertical plate is provided on one side of the top of the first transmission frame, and a cylinder is installed through the vertical plate. The output end of the cylinder is connected to the push plate.

[0015] Compared with the prior art, the present invention has the following advantages: The present invention has a rotating shaft set by a rotating mechanism, and an industrial camera is mounted on the rotating shaft through a limiting rod and a mounting plate. The rotating mechanism drives the rotating shaft to drive the industrial camera to make a quarter-circular gap movement. During the intermittent movement, the industrial camera is set to take pictures at timed intervals. On the one hand, it can take pictures of the parts from four angles to collect comprehensive information on the shape and size of the automotive parts. Compared with video shooting, it greatly reduces the generation of image data and improves real-time performance. Moreover, during the taking pictures, the industrial camera and the parts are in a relatively stationary state, which effectively avoids image blurring and improves sorting accuracy. Attached Figure Description

[0016] Figure 1 This is the main view of the present invention.

[0017] Figure 2 This is a partial bottom view of the structure of this utility model;

[0018] Figure 3 This is a side sectional view of the gantry frame of this utility model;

[0019] Figure 4 This utility model Figure 3 Enlarged structural diagram of part A.

[0020] In the picture:

[0021] 1. First transmission frame; 2. Second transmission frame; 3. Industrial camera; 4. First conveyor belt; 5. Second conveyor belt; 6. Gantry frame; 7. Rotary shaft; 8. Limiting rod; 9. Mounting plate; 10. Anti-detachment plate; 11. Nut sleeve; 12. Positioning pin; 13. Handwheel; 14. Motor; 15. Turntable; 16. Limiting plate; 17. Dial shaft; 18. Grooved wheel; 19. Arc groove; 20. Radial groove; 21. Clearance notch; 22. Vertical plate; 23. Cylinder; 24. Push plate. Detailed Implementation

[0022] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0023] As attached Figure 1 To be continued Figure 4 As shown:

[0024] This utility model provides a rapid sorting device for automotive parts, including a first transmission frame 1, a second transmission frame 2, a rotating mechanism, a pushing mechanism, and an industrial camera 3. A first conveyor belt 4 is driven on the first transmission frame 1, and a second transmission frame 2 is provided at one end of one side of the first transmission frame 1. A second conveyor belt 5 is driven on the second transmission frame 2. A gantry frame 6 is provided on the first transmission frame 1, and a rotating shaft 7 is rotatably provided at the bottom of the gantry frame 6. A rotating mechanism is provided on the rotating shaft 7, and a limit rod 8 slides through the inner side of the rotating shaft 7. A mounting plate 9 is provided at the bottom end of the limit rod 8, and an industrial camera 3 is obliquely mounted on the inner side of the mounting plate 9. A pushing mechanism is provided on one side of the top of the first transmission frame 1, opposite to the second transmission frame 2.

[0025] The industrial camera 3 is used to transmit the acquired image information to the external control center. The external control center determines whether the automotive parts are qualified based on the acquired image information. The pushing mechanism is used to sort out the unqualified products that need to be sorted and push them onto the second conveyor belt 5 based on the judgment result of the control center.

[0026] refer to Figure 1 The first conveyor belt 4 is used to transport qualified products, and the second conveyor belt 5 is used to transport unqualified products.

[0027] refer to Figure 3 The inner side of the rotating shaft 7 is provided with a square through groove for the limiting rod 8 to pass through. The square through groove is adapted to the cross-sectional dimensions of the limiting rod 8. The top of the limiting rod 8 passes through the gantry frame 6 and is provided with an anti-detachment plate 10.

[0028] The square through-slot allows the limiting rod 8 to move the mounting plate 9 vertically downward relative to the rotating shaft 7, thus adjusting the distance between the industrial camera 3 and the component according to the height of the component. On the other hand, the rotating shaft 7 rotates synchronously with the limiting rod 8, causing the limiting rod 8 to drive the industrial camera 3 to make a circular motion around the component through the mounting plate 9.

[0029] refer to Figure 4 A nut sleeve 11 is provided on the outer side of the rotating shaft 7. A positioning pin 12 is connected to the internal thread of the nut sleeve 11. One end of the positioning pin 12 extends to the inner side of the square through groove and abuts against the limiting rod 8. The other end of the positioning pin 12 is connected to a handwheel 13.

[0030] The positioning pin 12 can be screwed out of the nut sleeve 11 by rotating the handwheel 13, which facilitates the adjustment of the set height of the industrial camera 3.

[0031] refer to Figure 2 The rotating mechanism includes a motor 14, a turntable 15, a limit plate 16, a pivot shaft 17, and a grooved wheel 18. The top of the gantry frame 6 is equipped with a motor 14, the output end of the motor 14 is connected to the turntable 15, the bottom of the turntable 15 is provided with a limit plate 16 and a pivot shaft 17, and the outer side of the pivot shaft 7 is provided with a grooved wheel 18 that cooperates with the limit plate 16.

[0032] Among them, the motor 14 drives the turntable 15 and the limit plate 16 to rotate. During the rotation of the turntable 15, the pull shaft 17 drives the grooved wheel 18 to rotate one-quarter of the circumference.

[0033] refer to Figure 2 The grooved wheel 18 is located below the turntable 15. Multiple sets of arc-shaped grooves 19 are circumferentially and equidistantly arranged on the outer side of the grooved wheel 18. A radial groove 20 is opened on the grooved wheel 18 between two adjacent sets of arc-shaped grooves 19. The radial groove 20 is used for the guide shaft 17 to be inserted.

[0034] The arc-shaped groove 19 and the radial groove 20 are each provided with four sets.

[0035] refer to Figure 2 The limit plate 16 has a clearance notch 21 on one side, and the dial shaft 17 is installed at the bottom of the turntable 15 and is positioned directly opposite the clearance notch 21.

[0036] In this way, when the notch 21 is used to allow the shaft 17 to be inserted into the radial groove 20, the groove wheel 18 is not restricted, and the shaft 17 can drive the groove wheel 18 to rotate.

[0037] refer to Figure 1 The feeding mechanism includes a vertical plate 22, a cylinder 23 and a push plate 24. A vertical plate 22 is provided on one side of the top of the first transmission frame 1. A cylinder 23 is installed through the vertical plate 22. The output end of the cylinder 23 is connected to the push plate 24.

[0038] Specifically, the push plate 24 is moved by the cylinder 23, thereby pushing the defective products on the first conveyor belt 4 onto the second conveyor belt 5.

[0039] The embodiments of this utility model are given for the purpose of illustration and description. Although embodiments of this utility model have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the utility model. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of this utility model, which is defined by the appended claims and their equivalents.

Claims

1. A rapid sorting device for automotive parts, characterized in that, The system includes a first transmission frame (1), a second transmission frame (2), a rotating mechanism, a pushing mechanism, and an industrial camera (3). A first conveyor belt (4) is driven on the first transmission frame (1). A second transmission frame (2) is installed at one end of one side of the first transmission frame (1). A second conveyor belt (5) is driven on the second transmission frame (2). A gantry frame (6) is installed on the first transmission frame (1). A rotating shaft (7) is rotatably installed at the bottom of the gantry frame (6). A rotating mechanism is installed on the rotating shaft (7). A limit rod (8) slides through the inner side of the rotating shaft (7). A mounting plate (9) is installed at the bottom end of the limit rod (8). An industrial camera (3) is installed obliquely on the inner side of the mounting plate (9). A pushing mechanism opposite to the second transmission frame (2) is installed on one side of the top of the first transmission frame (1).

2. The rapid sorting device for automotive parts as described in claim 1, characterized in that: The first conveyor belt (4) is used to transport qualified products, and the second conveyor belt (5) is used to transport unqualified products.

3. The rapid sorting device for automotive parts as described in claim 1, characterized in that: The inner side of the rotating shaft (7) is provided with a square through groove for the limiting rod (8) to pass through. The square through groove is adapted to the cross-sectional dimensions of the limiting rod (8). The top of the limiting rod (8) passes through the gantry frame (6) and is provided with an anti-detachment plate (10).

4. The rapid sorting device for automotive parts as described in claim 3, characterized in that: A nut sleeve (11) is provided on the outside of the rotating shaft (7). A positioning pin (12) is connected to the nut sleeve (11) by an internal thread. One end of the positioning pin (12) extends to the inside of the square through groove and abuts against the limiting rod (8). The other end of the positioning pin (12) is connected to a handwheel (13).

5. The rapid sorting device for automotive parts as described in claim 1, characterized in that: The rotating mechanism includes a motor (14), a turntable (15), a limit plate (16), a dial shaft (17), and a grooved wheel (18). The top of the gantry (6) is equipped with a motor (14), the output end of the motor (14) is connected to the turntable (15), the bottom of the turntable (15) is provided with a limit plate (16) and a dial shaft (17), and the outside of the rotating shaft (7) is provided with a grooved wheel (18) that cooperates with the limit plate (16).

6. The rapid sorting device for automotive parts as described in claim 5, characterized in that: The grooved wheel (18) is located below the turntable (15). Multiple sets of arc-shaped grooves (19) are circumferentially and equidistantly arranged on the outer side of the grooved wheel (18). A radial groove (20) is provided on the grooved wheel (18) between two adjacent sets of arc-shaped grooves (19). The radial groove (20) is used to guide the dial shaft (17).

7. The rapid sorting device for automotive parts as described in claim 5, characterized in that: A clearance notch (21) is provided on one side of the limiting plate (16), and the dial shaft (17) is installed at the bottom of the turntable (15) and is positioned directly opposite the clearance notch (21).

8. The rapid sorting device for automotive parts as described in claim 1, characterized in that: The feeding mechanism includes a vertical plate (22), a cylinder (23) and a push plate (24). A vertical plate (22) is provided on one side of the top of the first transmission frame (1). A cylinder (23) is installed through the vertical plate (22). The output end of the cylinder (23) is connected to the push plate (24).

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