Fool-proof sorting equipment for saving space

Abstract

The utility model relates to the field of sorting equipment, in particular to space-saving fool-proof sorting equipment. The utility model provides space-saving fool-proof sorting equipment which comprises a vacuum suction cup, vacuum suction channels, fool-proof columns and the like, the vacuum suction channels are arranged on the front side of the vacuum suction cup in a bilateral symmetry mode, vacuum air holes are evenly formed in the top of the vacuum suction cup at intervals, the fool-proof columns are arranged at the four corners of the top of the vacuum suction cup, and the space-saving fool-proof sorting equipment further comprises a cleaning assembly. A cleaning assembly is arranged on the outer side of the vacuum suction cup. Through the design of the motor, the guide rod, the screw rod and the whole pressing wheel, the motor drives the screw rod to rotate so as to drive the whole pressing wheel to slide on the guide rod to do reciprocating motion, automatic cleaning or position adjustment of sucked materials is achieved, manual intervention is not needed in the process, the automation degree of sorting operation is improved, and the labor cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of sorting equipment, and in particular to a space-saving, error-proof sorting device. Background Technology

[0002] With the rapid development of industrial automation, material sorting tasks on production lines are becoming increasingly complex and diverse. This trend places higher demands on the performance, efficiency, and flexibility of sorting equipment. However, traditional sorting equipment has many design shortcomings and struggles to meet the actual needs of modern industrial production.

[0003] First, traditional sorting equipment is often bulky and occupies a large amount of production space, which not only increases the operating costs of enterprises but also limits the flexible layout and optimization of production lines. Furthermore, most of these devices require frequent manual intervention, making the operation complex and cumbersome. This not only increases labor costs but also makes them prone to errors due to human factors, affecting sorting accuracy and efficiency. For example, in some existing sorting devices, after the material is placed, it often needs to be manually adjusted to ensure it is in the correct sorting position; and when there are stains or impurities on the material surface, manual cleaning is also required. This undoubtedly further reduces the versatility and automation level of the equipment.

[0004] Therefore, there is a need to provide a space-saving, error-proof sorting device. Utility Model Content

[0005] To overcome the drawback of requiring manual cleaning when there are stains or impurities on the surface of materials, this utility model provides a space-saving, foolproof sorting device.

[0006] A space-saving, foolproof sorting device includes a vacuum suction cup, a vacuum suction channel, and foolproof posts. The vacuum suction cup has symmetrically arranged vacuum suction channels on the left and right sides of its front side. Vacuum air holes are evenly spaced on the top of the vacuum suction cup. Foolproof posts are provided at the four corners of the top of the vacuum suction cup. The device also includes a cleaning component, which is located on the outside of the vacuum suction cup.

[0007] Furthermore, it is particularly preferred that the cleaning assembly includes a mounting frame, a motor, a guide rod, a screw, and a pressure roller. The mounting frame is located on the outside of the vacuum suction cup, the motor is mounted on the top left rear side of the mounting frame, the guide rod is connected to the upper right side of the mounting frame, the screw is located on the output end of the motor, the front end of the screw is rotatably connected to the left front side of the mounting frame, and the pressure roller is located at the rear end of the screw via a thread, the right end of the pressure roller is slidably connected to the guide rod.

[0008] Furthermore, it is particularly preferred that the mounting also includes a connecting post, a laser detector, and a connector. The connecting post is located on the front right side of the mounting frame, the laser detector is mounted on the top of the connecting post, and the connector is mounted on the top of the laser detector.

[0009] Furthermore, it is particularly preferred that four clamping screw fixing holes are evenly spaced on the left and right sides of the top of the vacuum suction cup.

[0010] Furthermore, it is particularly preferred that a pin positioning hole is provided at the center of the left and right sides of the top of the vacuum suction cup.

[0011] Furthermore, it is particularly preferred that the mounting frame has a square structure design.

[0012] The beneficial effects and significant advancements of this utility model are as follows:

[0013] This invention utilizes a design incorporating a motor, guide rod, screw, and pressure roller. The motor drives the screw to rotate, which in turn causes the pressure roller to slide and reciprocate on the guide rod. This achieves automatic cleaning or position adjustment of the collected material without human intervention, thus improving the automation level of the sorting operation and reducing labor costs. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the components of this utility model, including the pin positioning hole, vacuum hole, and anti-fooling post.

[0016] Figure 3 This is a three-dimensional structural diagram of the motor, guide rod, and screw components of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the connecting column, laser detector, and wiring head of this utility model.

[0018] The above-mentioned attached drawings include the following reference numerals: 1. Vacuum suction cup, 2. Vacuum suction channel, 3. Fixture screw fixing hole, 4. Pin positioning hole, 5. Vacuum hole, 6. Anti-fooling post, 7. Mounting frame, 8. Motor, 9. Guide rod, 10. Screw, 11. Pressure roller, 12. Connecting post, 13. Laser detector, 14. Wiring head. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0020] Example: A space-saving, error-proof sorting device; please see below. Figures 1 to 4As shown, the device includes a vacuum suction cup 1, a vacuum suction channel 2, anti-fooling posts 6, a mounting frame 7, a motor 8, a guide rod 9, a screw 10, a pressure roller 11, a connecting post 12, a laser detector 13, and a connector 14. The vacuum suction cup 1 has symmetrically arranged vacuum suction channels 2 on its front left and right sides. Four clamping screw holes 3 are evenly spaced on the top left and right sides of the vacuum suction cup 1 for securely mounting the vacuum suction cup 1 to other fixed structures using screws. Pin positioning holes 4 are located at the center of the top left and right sides of the vacuum suction cup 1 for precise positioning. Vacuum air holes 5 are evenly spaced on the top of the vacuum suction cup 1 to ensure uniform force distribution on the suction cup surface, improving suction efficiency and stability. Anti-fooling posts 6 are connected to the four corners of the top of the vacuum suction cup 1 to prevent misoperation during installation or use. A mounting frame 7 with a square structure is connected to the outside of the vacuum suction cup 1, allowing the mounting frame 7 to fit the shape of the vacuum suction cup 1. A motor 8 is installed on the top left rear side of the mounting frame 7. A guide rod 9 is connected to the upper right side of the mounting frame 7. A screw 10 is connected to the output shaft of the motor 8. The front end of the screw 10 is rotatably connected to the left front side of the mounting frame 7. A pressure roller 11 is threadedly connected to the rear end of the screw 10. The right end of the pressure roller 11 is slidably connected to the guide rod 9 through a connecting block. The motor 8 drives the screw 10 to rotate, thereby driving the pressure roller 11 to reciprocate, thereby cleaning the surface of the material or adjusting its position. A connecting post 12 is connected to the right front side of the mounting frame 7. The connecting post 12 is located to the left of the guide rod 9. A laser detector 13 is installed at the top of the connecting post 12. The laser detector 13 uses laser technology to accurately detect the position, shape, or size of the material, providing necessary feedback and control signals for the sorting process. A connector 14 is installed on the top of the laser detector 13 for connecting the laser detector 13 to an external power supply or control system to ensure that the laser detector 13 can work normally and transmit detection data.

[0021] When using a foolproof sorting device, the installation process should be followed first. Secure the vacuum suction cup 1 firmly to the required mounting structure using screws through the four clamping screw holes 3 on the top of the vacuum suction cup 1, ensuring the vacuum suction cup 1 is accurately positioned for subsequent operations.

[0022] Next, connect the vacuum system. Connect the vacuum suction channel 2 to the vacuum source to ensure that the vacuum suction cup 1 is functioning properly. Then, place the material to be sorted onto the vacuum suction cup 1. At this point, the design of the anti-misoperation posts 6 plays an important role; they help prevent misoperation during installation or use, ensuring that workers do not make mistakes when placing materials.

[0023] Once everything is ready, the vacuum source can be turned on to start the vacuum suction cup 1. Through the vacuum port 5, the vacuum suction cup 1 can evenly pick up the material, ensuring that the material is firmly adsorbed onto the suction cup. At the same time, the laser detector 13 also starts working, using laser technology to accurately detect information such as the position, shape, or size of the material. This information will serve as feedback and control signals for the sorting process, providing important information for subsequent sorting operations.

[0024] If necessary, motor 8 can be started. Motor 8 will drive screw 10 to rotate, which in turn drives the pressure roller 11 to slide on guide rod 9 and reciprocate. The pressure roller 11 can clean the surface of the material being collected or adjust its position, ensuring the stability and accuracy of the material during the sorting process.

[0025] Finally, based on the material information provided by the laser detector 13, the control system will automatically or manually perform the sorting operation. Using preset rules or standards, the control system classifies and places the materials, completing the entire sorting process.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A space-saving, error-proof sorting device, comprising a vacuum suction cup (1), a vacuum suction channel (2), and error-proof posts (6), wherein the vacuum suction cup (1) has symmetrically arranged vacuum suction channels (2) on the left and right sides of its front side, and vacuum holes (5) are evenly spaced on the top of the vacuum suction cup (1), and error-proof posts (6) are provided at the four corners of the top of the vacuum suction cup (1), characterized in that: It also includes a cleaning component, which is provided on the outside of the vacuum suction cup (1).

2. A space-saving, error-proof sorting device according to claim 1, characterized in that: The cleaning assembly includes a mounting frame (7), a motor (8), a guide rod (9), a screw (10), and a pressure roller (11). The mounting frame (7) is located on the outside of the vacuum suction cup (1). The motor (8) is mounted on the top left rear side of the mounting frame (7). The guide rod (9) is connected to the upper right side of the mounting frame (7). The screw (10) is located on the output end of the motor (8). The front end of the screw (10) is rotatably connected to the left front side of the mounting frame (7). The pressure roller (11) is located at the rear end of the screw (10) through a thread. The right end of the pressure roller (11) is slidably connected to the guide rod (9).

3. A space-saving, error-proof sorting device according to claim 2, characterized in that: It also includes a connecting post (12), a laser detector (13) and a connector (14). The connecting post (12) is located on the front right side of the mounting frame (7). The laser detector (13) is installed on the top of the connecting post (12), and the connector (14) is installed on the top of the laser detector (13).

4. A space-saving, error-proof sorting device according to claim 3, characterized in that: Four clamp screw fixing holes (3) are evenly spaced on the left and right sides of the top of the vacuum suction cup (1).

5. A space-saving, error-proof sorting device according to claim 4, characterized in that: A pin positioning hole (4) is provided at the center of the top left and right sides of the vacuum suction cup (1).

6. A space-saving, error-proof sorting device according to claim 2, characterized in that: The mounting frame (7) is designed with a square structure.

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