Leveling equipment for copper strip production

By introducing adjustment grooves and adjustment components into the leveling device, flexible replacement and adjustment of the padding strip during the copper strip production process are realized, solving the problems of uneven leveling and unstable precision, and improving the leveling effect and maintenance efficiency.

CN224237941UActive Publication Date: 2026-05-15ANHUI JINYOU NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI JINYOU NEW MATERIAL TECH CO LTD
Filing Date
2025-06-19
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

The existing leveling device has a fixed pad position, which is not convenient to adjust and replace. This results in uneven leveling effect and unstable leveling accuracy for copper strips used for different purposes, and it is difficult to deal with the problem of pad wear or aging.

Method used

A leveling device for copper strip production was designed, which adopts a combination structure of adjustment groove, adjustment component and winding roller. The winding roller is driven to press down by adjustment handle, so as to realize convenient replacement and adjustment of pad tape, adapt to the leveling needs of different copper strips, and adjust the position and pressure of pad tape.

Benefits of technology

It achieves uniformity and stability in copper strip leveling, simplifies maintenance operations, reduces downtime and maintenance costs, and improves the applicability and leveling effect of the leveling device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a leveling device for copper strip production, which comprises a support table, a mounting rack mounted on the other side of the top of the support table, an adjusting groove arranged on one side of the mounting rack, a driver mounted at one end of the mounting rack, a first leveling roller mounted on one side of the driver, a second leveling roller rotatably connected to one side of the mounting rack, and a cushion belt arranged on the second leveling roller. The adjusting assembly comprises a mounting seat, a limiting barrel, a pressure spring and an adjusting handle, the limiting barrel is mounted at the top of the mounting seat, the pressure spring is mounted in the limiting barrel, the top of the pressure spring is connected with the adjusting handle, and the adjusting handle penetrates through the adjusting groove and is rotationally connected with the tape winding roller. The adjusting groove, the adjusting assembly and the tape winding roller are matched, when the copper tape is leveled, the bolt is detached, the adjusting handle is pressed down on the adjusting groove, the tape winding roller is driven to synchronously press down, and the tightened tape is loosened, so that the tape can be conveniently adjusted and replaced, the appropriate material, thickness and hardness of the tape can be selected according to needs, and the production efficiency is improved. And the leveling requirements of different copper strips are met.
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Description

Technical Field

[0001] This utility model relates to the field of copper strip production technology, and in particular to a leveling device for copper strip production. Background Technology

[0002] Copper strip is a thin, strip-shaped material made of copper. It has good electrical conductivity, thermal conductivity, and corrosion resistance, and is therefore widely used in electronics, electrical engineering, communications, construction, aerospace, and other fields. The thickness of copper strip is usually between a few micrometers and a few millimeters. The surface of copper strip is usually treated, such as tin plating or nickel plating, to improve its corrosion resistance and connectivity. In the electronics field, copper strip is often used in the manufacture of circuit boards, cables, connectors, etc. Leveling equipment is required when producing copper strip.

[0003] The pads on the leveling rollers of existing leveling devices are fixed in position, making it inconvenient to adjust and replace them. Different types or thicknesses of copper strips are required to achieve the best leveling effect. The inconvenience of replacement limits the applicability and leveling effect of the leveling device. When the pads wear out and age over time, the inconvenience of replacing them will lead to uneven or unstable leveling, affecting the accuracy and quality of leveling. Utility Model Content

[0004] This utility model proposes a leveling device for copper strip production.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A leveling device for copper strip production includes a support platform, a conveyor belt installed on one side of the top of the support platform, a discharge slide at one end of the conveyor belt, an mounting frame installed on the other side of the top of the support platform, an adjustment groove on one side of the mounting frame, a driver installed at one end of the mounting frame, a first leveling roller installed on one side of the driver, a guide roller rotatably connected to the other end of the mounting frame, and a second leveling roller rotatably connected to one side of the mounting frame, with a pad belt provided on the second leveling roller.

[0007] It also includes an adjustment assembly and a winding roller. The adjustment assembly includes a mounting base, a limiting cylinder, a compression spring, and an adjustment handle. The limiting cylinder is installed on the top of the mounting base, and a compression spring is installed inside the limiting cylinder. The top of the compression spring is connected to the adjustment handle, which passes through the adjustment groove and is rotatably connected to the winding roller.

[0008] Preferably, the mounting frame is in the shape of an inverted "T", the driver has a reducer, and the output end of the reducer is connected to the first leveling roller.

[0009] Preferably, the first leveling roller and the second leveling roller are cylindrical, and the bottom surfaces of the first leveling roller and the second leveling roller are at the same height.

[0010] Preferably, there are four limiting cylinders, which are respectively installed at the upper and lower ends of two compression springs, and the limiting cylinders are connected to the adjusting handle through the compression springs.

[0011] Preferably, threaded holes are provided at corresponding positions on the lower end of the adjustment handle and the mounting bracket, and bolts are threaded through the threaded holes to connect the adjustment handle to the mounting bracket.

[0012] Preferably, the winding roller is cylindrical, and the winding roller, the first leveling roller, the guide roller and the second leveling roller are all arranged above the conveyor belt. The padding belt is wrapped around the outer periphery of the winding roller, the first leveling roller, the guide roller and the second leveling roller, and the bottom of the padding belt overlaps the top surface of the conveyor belt.

[0013] This utility model has the following beneficial effects:

[0014] This invention utilizes an adjustment groove, adjustment components, and a winding roller in conjunction. When leveling copper strips, the bolts are removed, and the adjustment handle is pressed down on the adjustment groove, causing the winding roller to press down synchronously, loosening the taut pad. This facilitates the adjustment and replacement of the pad. Appropriate pad material, thickness, and hardness can be selected as needed to adapt to the leveling requirements of different copper strips. Adjusting the position and pressure of the pad achieves a more uniform and stable leveling effect, resulting in a smoother workpiece surface. It simplifies maintenance operations, reducing the workload and time costs for maintenance personnel. When the pad is worn, aged, or needs replacement, the operation can be performed quickly and flexibly, reducing downtime and maintenance costs for the leveling device. Attached Figure Description

[0015] Figure 1 This is one of the schematic diagrams of the overall structure of the leveling device;

[0016] Figure 2 A structural diagram of the support platform, conveyor belt, and unloading chute;

[0017] Figure 3 A schematic diagram of the structure of the adjusting assembly, the winding roller, the first leveling roller, the second leveling roller, and the padding belt;

[0018] Figure 4 This is the second schematic diagram of the overall structure of the leveling device.

[0019] In the diagram: 1. Support platform; 2. Conveyor belt; 3. Unloading chute; 4. Mounting frame; 5. Adjustment groove; 6. Adjustment assembly; 601. Mounting base; 602. Limiting cylinder; 603. Compression spring; 604. Adjustment handle; 7. Winding roller; 8. Driver; 9. First leveling roller; 10. Guide roller; 11. Second leveling roller; 12. Pad belt. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Reference Figure 1-4 A leveling device for copper strip production includes a support platform 1, a conveyor belt 2 installed on one side of the top of the support platform 1, a discharge slide 3 provided at one end of the conveyor belt 2, an mounting frame 4 installed on the other side of the top of the support platform 1, an adjustment groove 5 opened on one side of the mounting frame 4, a driver 8 installed at one end of the mounting frame 4, a first leveling roller 9 installed on one side of the driver 8, a guide roller 10 rotatably connected to the other end of the mounting frame 4, a second leveling roller 11 rotatably connected to one side of the mounting frame 4, and a pad belt 12 provided on the second leveling roller 11.

[0022] It also includes an adjustment component 6 and a winding roller 7. The adjustment component 6 includes a mounting base 601, a limiting cylinder 602, a compression spring 603, and an adjustment handle 604. The limiting cylinder 602 is installed on the top of the mounting base 601. The compression spring 603 is installed inside the limiting cylinder 602. The top of the compression spring 603 is connected to the adjustment handle 604. The adjustment handle 604 passes through the adjustment groove 5 and is rotatably connected to the winding roller 7.

[0023] The mounting bracket 4 is in the shape of an inverted "T". The driver 8 has a reducer. The output end of the reducer is connected to the first leveling roller 9. The first leveling roller 9 is located on the side close to the unloading slide 3. The unloading slide 3 is set at an angle.

[0024] The first leveling roller 9 and the second leveling roller 11 are cylindrical. The bottom surfaces of the first leveling roller 9 and the second leveling roller 11 are at the same height. The dimensions of the first leveling roller 9 and the second leveling roller 11 are matched. A flattening frame is provided between the first leveling roller 9 and the second leveling roller 11. The flattening frame functions to limit the movement of the pad belt 12.

[0025] There are four limiting cylinders 602. The four limiting cylinders 602 are respectively installed at the upper and lower ends of the two compression springs 603. The limiting cylinders 602 are connected to the adjusting handles 604 through the compression springs 603. The adjusting handles 604 and the mounting bracket 4 are respectively provided with threaded holes at corresponding positions at the lower end. The bolts pass through the threaded holes to thread the adjusting handles 604 onto the mounting bracket 4, and the position of the winding roller 7 is fixed by the bolts.

[0026] The winding roller 7 is cylindrical. The winding roller 7, the first leveling roller 9, the guide roller 10, and the second leveling roller 11 are all arranged above the conveyor belt 2. The padding belt 12 is wrapped around the outer periphery of the winding roller 7, the first leveling roller 9, the guide roller 10, and the second leveling roller 11. The bottom of the padding belt 12 overlaps the top surface of the conveyor belt 2. The padding belt 12 is made of rubber, which has good wear resistance and elasticity, and can provide a certain buffer and protection to prevent the copper strip from being damaged during the leveling process.

[0027] When using this device, first connect an external power source to the electrical equipment. Place the device in the designated working position. With the adjustment groove 5, adjustment assembly 6, and winding roller 7 in place, when leveling the copper strip, loosen the bolts and press the adjustment handle 604 down onto the adjustment groove 5. This will cause the winding roller 7 to press down synchronously, loosening the taut pad 12. This facilitates the adjustment and replacement of the pad 12. Appropriate pad material, thickness, and hardness can be selected as needed to adapt to the leveling requirements of different copper strips. Adjust the position and pressure of the pad 12. The force achieves a more uniform and stable leveling effect, making the workpiece surface smoother. It simplifies maintenance operations and reduces the workload and time costs of maintenance personnel. When the pad 12 is worn, aged, or needs to be replaced, it can be operated quickly and flexibly, reducing the downtime and maintenance costs of the leveling device. The copper strip to be leveled is placed on the conveyor belt 2, and the copper strip is moved to one end of the unloading slide 3 by the conveyor belt 2. Then, the copper strip is leveled by the first leveling roller 9 and the second leveling roller 11. The leveled copper strip is unloaded through the unloading slide 3.

[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A leveling device for copper strip production, comprising a support table (1), characterized in that: A conveyor belt (2) is installed on one side of the top of the support platform (1). A discharge slide (3) is provided at one end of the conveyor belt (2). An installation frame (4) is installed on the other side of the top of the support platform (1). An adjustment groove (5) is provided on one side of the installation frame (4). A driver (8) is installed at one end of the installation frame (4). A first leveling roller (9) is installed on one side of the driver (8). A guide roller (10) is rotatably connected to the other end of the installation frame (4). A second leveling roller (11) is rotatably connected to one side of the installation frame (4). A pad belt (12) is provided on the second leveling roller (11). It also includes an adjustment assembly (6) and a winding roller (7). The adjustment assembly (6) includes a mounting base (601), a limiting cylinder (602), a compression spring (603), and an adjustment handle (604). The limiting cylinder (602) is installed on the top of the mounting base (601). The compression spring (603) is installed inside the limiting cylinder (602). The adjustment handle (604) is connected to the top of the compression spring (603). The adjustment handle (604) passes through the adjustment groove (5) and is rotatably connected to the winding roller (7).

2. The leveling equipment for copper strip production according to claim 1, characterized in that: The mounting bracket (4) is in the shape of an inverted "T", and the driver (8) has a reducer, the output end of which is connected to the first leveling roller (9).

3. The leveling equipment for copper strip production according to claim 2, characterized in that: The first leveling roller (9) and the second leveling roller (11) are respectively cylindrical, and the bottom surfaces of the first leveling roller (9) and the second leveling roller (11) are at the same height.

4. The leveling equipment for copper strip production according to claim 1, characterized in that: The number of the limiting cylinders (602) is four. The four limiting cylinders (602) are respectively installed at the upper and lower ends of the two compression springs (603). The limiting cylinders (602) are connected to the adjusting handle (604) through the compression springs (603).

5. A leveling device for copper strip production according to claim 4, characterized in that: The adjustment handle (604) and the mounting bracket (4) are respectively provided with threaded holes at corresponding positions at their lower ends. The bolts pass through the threaded holes to thread the adjustment handle (604) onto the mounting bracket (4).

6. A leveling device for copper strip production according to claim 1, characterized in that: The winding roller (7) is cylindrical. The winding roller (7), the first leveling roller (9), the guide roller (10) and the second leveling roller (11) are all arranged above the conveyor belt (2). The padding strip (12) is wrapped around the outer periphery of the winding roller (7), the first leveling roller (9), the guide roller (10) and the second leveling roller (11). The bottom of the padding strip (12) overlaps the top surface of the conveyor belt (2).