Efficient linear product automatic production equipment

Abstract

The utility model relates to the technical field of linear product production, and discloses efficient linear product automatic production equipment which comprises a bottom plate, the top face of the bottom plate is fixedly connected with a first hydraulic rod, the top face of the first hydraulic rod is fixedly connected with a mounting plate, and the top face of the mounting plate is fixedly connected with a first motor. A first rotating block is fixedly connected to the output end of the first motor, a second motor is fixedly connected to the middle of the inner wall of the first rotating block, a second rotating block is fixedly connected to the output end of the second motor, a plurality of first fixing piles are fixedly connected to the top face of the second rotating block, and a fixing block is fixedly connected to the top face of the first rotating block. The top face of the fixing block is fixedly connected with a second fixing pile. According to the bending device, a workpiece is inserted between the multiple first fixing piles and the multiple second fixing piles in a penetrating mode, then the first rotating blocks and the second rotating blocks are rotated, and the workpiece is bent into the needed shape, so that the product quality is effectively improved, and time and labor are saved.

Description

Technical Field

[0001] This utility model relates to the field of linear product manufacturing technology, and in particular to a high-efficiency automatic production equipment for linear products. Background Technology

[0002] Linear products are made from high-quality steel wire, shaped through a meticulous twisting process to present a unique and regular twisted shape. The selected steel wire possesses high strength and good toughness. The high strength gives the product a stable and solid structure, capable of withstanding significant external forces without breaking. The good toughness allows it to maintain material integrity during twisting, and even under complex stress environments, it is not prone to brittle fracture, greatly improving the product's durability. In the construction industry, it is often used to reinforce concrete structures. The twisted design effectively enhances the bond with concrete, making the building structure more robust. In industrial production, it can be used as a key component in mechanical transmission and vibration damping devices, playing an irreplaceable and important role in many fields.

[0003] With the rapid development of industrial automation, the demand for linear products is increasing. Traditional linear product production equipment mostly adopts semi-automatic or manual operation, resulting in low production efficiency and difficulty in ensuring product quality consistency. In recent years, the introduction of automated production equipment has improved production efficiency and product quality to some extent, but there are still many technical bottlenecks, such as complex equipment structure, high maintenance costs and poor adaptability. Existing equipment is prone to product deformation and dimensional deviation during high-speed production, which restricts the large-scale and efficient production of linear products. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an efficient automatic production equipment for linear products, which aims to improve the quality problems of product deformation and dimensional deviation that easily occur in existing equipment during high-speed production, thus restricting the large-scale and efficient production of linear products.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-efficiency linear product automatic production equipment, comprising a base plate, a hydraulic rod fixedly connected to the top surface of the base plate, an mounting plate fixedly connected to the top surface of the hydraulic rod, a motor fixedly connected to the top surface of the mounting plate, a rotating block fixedly connected to the output end of the motor, a second motor fixedly connected to the middle of the inner wall of the rotating block, a second rotating block fixedly connected to the output end of the second motor, a plurality of fixing stakes fixedly connected to the top surface of the rotating block, a fixing block fixedly connected to the top surface of the rotating block, a fixing stake fixedly connected to the top surface of the fixing block, a pad provided on the top surface of the base plate, and a rotating mechanism provided on the top surface of the pad, the rotating mechanism being used to rotate the workpiece.

[0006] Through the above technical solution: the base plate has excellent stability and load-bearing capacity. A hydraulic rod is fixedly connected to the top surface of the base plate. The hydraulic rod can precisely control the lifting height according to a preset program. A mounting plate is fixedly connected to the top surface of the hydraulic rod. The mounting plate provides a stable mounting platform for the motor to be installed later. The motor is firmly fixed to the top surface of the mounting plate. The motor can meet the rotation power requirements of the equipment under different production conditions. The output end of the motor is fixedly connected to the rotating block. A motor is installed in the middle of the inner wall of the rotating block. The motor provides independent rotation power for the rotating block. Multiple fixing stakes are fixedly connected to the top surface of the rotating block. The function of the fixing stakes is to fix the linear product raw materials to be processed during the production process. A fixing block is fixedly connected to the top surface of the rotating block. The fixing stake is fixedly connected to the top surface of the fixing block. Fixing stakes 2 are fixedly connected to the top surface of the fixing block. Fixing stakes 2 and fixing stakes 1 work together to ensure the positional accuracy and stability of the linear product during the processing.

[0007] As a further description of the above technical solution:

[0008] The rotating mechanism includes a motor three, the outer wall of which is fixedly connected to the outer wall of the pad block. A worm gear is fixedly connected to the output end of the motor three. The two ends of the worm gear are rotatably connected to the pad block through auxiliary blocks. A worm wheel is meshed with the outer wall of the worm gear. A rotating disk is fixedly connected to the outer wall of the worm wheel. A stabilizing disk is fixedly connected to the outer wall of the rotating disk.

[0009] Through the above technical solution: the outer wall of motor three is fixedly connected to the outer wall of the pad block, and a worm gear is fixedly connected to the output end of motor three. The two ends of the worm gear are rotatably connected to the pad block through auxiliary blocks, ensuring that the worm gear can rotate freely. A worm wheel is provided on the outer wall of the worm gear, so that the rotation of the worm gear can be transmitted to the worm wheel. A rotating disk is fixedly connected to the outer wall of the worm wheel, and a stabilizing disk is fixedly connected to the outer wall of the rotating disk, ensuring that the rotational power of motor three can be effectively transmitted to the rotating disk and the stabilizing disk, thereby realizing the predetermined mechanical motion.

[0010] As a further description of the above technical solution:

[0011] A limiting rod is fixedly connected to the top surface of the base plate, and a top plate is fixedly connected to the top surface of the limiting rod.

[0012] The above technical solution involves a limiting rod fixedly connected to the top surface of the base plate, ensuring that the limiting rod can be stably installed on the base plate. The top surface of the limiting rod is fixedly connected to the top plate, forming a stable structural layer.

[0013] As a further description of the above technical solution:

[0014] The top surface of the base plate is fixedly connected to multiple hydraulic rods, and the top surface of the pad is fixedly connected to a top plate.

[0015] Through the above technical solution: multiple hydraulic rods are fixedly connected to the top surface of the base plate, which can provide necessary support and pressure, and the top plate is fixedly connected to the top surface of the pad block.

[0016] As a further description of the above technical solution:

[0017] A feeding mechanism is provided in the middle of the top surface of the second top plate, and a shearing mechanism is provided at the edge of the top surface of the second top plate.

[0018] The above technical solution involves a feeding mechanism located in the center of the top surface of the second top plate, which is used to transport materials to a designated position. A shearing mechanism is located at the edge of the top surface of the second top plate, which is responsible for performing precise shearing operations on the materials to meet the shearing requirements in the production process.

[0019] As a further description of the above technical solution:

[0020] The outer wall of the base plate is provided with a mounting rod, and the other end of the mounting rod is provided with a controller.

[0021] The above technical solution involves installing a mounting rod on the outer wall of the base plate, which makes the entire structure more stable. A controller is installed at the other end of the mounting rod, and the controller is responsible for the operation of the entire device.

[0022] As a further description of the above technical solution:

[0023] The controller is provided with a handle on its outer wall, and a limit ring is fixedly connected to the outer wall of the rotating block 2.

[0024] Through the above technical solution: a handle is provided on the outer wall of the controller, making it easy to operate; a limit ring is fixedly connected to the outer wall of the rotating block two, ensuring that the rotating block two moves within a specific range, thereby ensuring the accuracy and reliability of the entire device.

[0025] As a further description of the above technical solution:

[0026] The top surface of the base plate is fixedly connected to multiple guide rails, and the inner wall of the mounting plate is fixedly connected to a sliding sleeve, the inner wall of the sliding sleeve being slidably connected to the outer wall of the guide rails.

[0027] Through the above technical solution: multiple guide rails are fixedly connected to the top surface of the base plate, which provide precise guidance for the sliding parts of the device; a sliding sleeve is fixedly connected to the inner wall of the mounting plate, and a low-friction sliding connection can be achieved between the inner wall of the sliding sleeve and the outer wall of the guide rail.

[0028] This utility model has the following beneficial effects:

[0029] 1. In this utility model, the workpiece material is conveyed to the top of the rotating block one by the feeding mechanism. The rotating block one is moved up and down by the hydraulic rod one, the rotating block one is rotated by the motor one, and the rotating block two is rotated by the motor two. The rotation of the hydraulic rod one, the motor one, and the motor two is controlled by the controller through programming, so that the workpiece is inserted between multiple fixed posts one and two. Then, rotating the rotating block one and the rotating block two can bend the workpiece into the required shape. Through precise control of the machine, it can replace manual labor to achieve precise processing, effectively improve product quality, and save time and labor.

[0030] 2. In this utility model, one end of the workpiece is passed through the middle of the rotating disk and fixed. The motor is started, and the motor drives the worm to rotate. The outer wall of the worm meshes with the worm wheel, that is, the worm wheel rotates. The worm wheel drives the rotating disk to rotate, that is, the workpiece fixed in the middle of the stable disk rotates, realizing the flipping of the workpiece, and enabling multi-dimensional processing of the workpiece. Attached Figure Description

[0031] Figure 1 This is a front perspective view of an efficient linear product automated production equipment proposed in this utility model;

[0032] Figure 2 This is a partial structural diagram of an efficient linear product automated production equipment proposed in this utility model;

[0033] Figure 3 This is a partial structural exploded view of an efficient linear product automated production equipment proposed in this utility model;

[0034] Figure 4 This is a partial structural illustration of an automated production equipment for high-efficiency linear products proposed in this utility model;

[0035] Figure 5 This is a partial structural diagram of an automated production equipment for high-efficiency linear products proposed in this utility model.

[0036] Legend:

[0037] 1. Base plate; 2. Rotating mechanism; 201. Motor 3; 202. Worm gear; 203. Auxiliary block; 204. Worm wheel; 205. Rotating disk; 206. Stabilizing disk; 3. Hydraulic rod 1; 4. Mounting plate; 5. Motor 1; 6. Rotating block 1; 7. Motor 2; 8. Rotating block 2; 9. Fixed pile 1; 10. Fixed block; 11. Fixed pile 2; 12. Limiting rod; 13. Hydraulic rod 2; 14. Top plate 1; 15. Top plate 2; 16. Feeding mechanism; 17. Mounting rod; 18. Controller; 19. Sliding sleeve; 20. Pad; 21. Handle; 22. Limiting ring; 23. Guide rail; 24. Shearing mechanism. Detailed Implementation

[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0039] Please see the appendix Figure 1 - Appendix Figure 3 An embodiment of this utility model provides: an efficient linear product automatic production equipment, including a base plate 1, a hydraulic rod 3 fixedly connected to the top surface of the base plate 1, an mounting plate 4 fixedly connected to the top surface of the hydraulic rod 3, a motor 5 fixedly connected to the top surface of the mounting plate 4, a rotating block 6 fixedly connected to the output end of the motor 5, a second motor 7 fixedly connected to the middle of the inner wall of the rotating block 6, a second rotating block 8 fixedly connected to the output end of the second motor 7, a plurality of fixing stakes 9 fixedly connected to the top surface of the rotating block 8, a fixing block 10 fixedly connected to the top surface of the rotating block 6, a fixing stake 11 fixedly connected to the top surface of the fixing block 10, a pad 20 provided on the top surface of the base plate 1, and a rotating mechanism 2 provided on the top surface of the pad 20, the rotating mechanism 2 being used to rotate the workpiece;

[0040] Specifically, the base plate 1 has excellent stability and load-bearing capacity. A hydraulic rod 3 is fixedly connected to the top surface of the base plate 1. The hydraulic rod 3 can precisely control the lifting height according to a preset program. A mounting plate 4 is fixedly connected to the top surface of the hydraulic rod 3. The mounting plate 4 provides a stable mounting platform for the motor 5 to be installed later. The motor 5 is firmly fixed to the top surface of the mounting plate 4. The motor 5 can meet the rotation power requirements of the equipment under different production conditions. The output end of the motor 5 is fixedly connected to the rotating block 6. A second motor 7 is installed in the middle of the inner wall of the rotating block 6. The second motor 7 provides independent rotation power for the rotating block 8. Multiple fixing piles 9 are fixedly connected to the top surface of the rotating block 8. The function of the fixing piles 9 is to fix the raw materials of the linear product to be processed during the production process. A fixing block 10 is fixedly connected to the top surface of the rotating block 6. A fixing pile 11 is fixedly connected to the top surface of the fixing block 10. The fixing pile 11 and the fixing pile 9 cooperate with each other to ensure the positional accuracy and stability of the linear product during the processing.

[0041] Please see the appendix Figure 4 - Appendix Figure 5The rotating mechanism 2 includes a motor 201, the outer wall of which is fixedly connected to the outer wall of the pad 20. The output end of the motor 201 is fixedly connected to a worm 202. The two ends of the worm 202 are rotatably connected to the pad 20 through an auxiliary block 203. The outer wall of the worm 202 is meshed with a worm wheel 204. The outer wall of the worm wheel 204 is fixedly connected to a rotating disk 205. The outer wall of the rotating disk 205 is fixedly connected to a stabilizing disk 206.

[0042] Specifically, the outer wall of motor 201 is fixedly connected to the outer wall of pad 20. A worm gear 202 is fixedly connected to the output end of motor 201. The two ends of worm gear 202 are rotatably connected to pad 20 through auxiliary block 203, ensuring that worm gear 202 can rotate freely. A worm wheel 204 is provided on the outer wall of worm gear 202, so that the rotation of worm gear 202 can be transmitted to worm wheel 204. A rotating disk 205 is fixedly connected to the outer wall of worm wheel 204. A stabilizing disk 206 is fixedly connected to the outer wall of rotating disk 205, ensuring that the rotational power of motor 201 can be effectively transmitted to rotating disk 205 and stabilizing disk 206, thereby realizing the predetermined mechanical movement.

[0043] Please see the appendix Figure 1 - Appendix Figure 3 A limiting rod 12 is fixedly connected to the top surface of the base plate 1. A top plate 14 is fixedly connected to the top surface of the limiting rod 12. Multiple hydraulic rods 13 are fixedly connected to the top surface of the base plate 1. A top plate 15 is fixedly connected to the top surface of the pad block 20. A feeding mechanism 16 is provided in the middle of the top surface of the top plate 15. A shearing mechanism 24 is provided at the edge of the top surface of the top plate 15.

[0044] Specifically, a limiting rod 12 is fixedly connected to the top surface of the base plate 1, ensuring that the limiting rod 12 can be stably installed on the base plate 1. The top surface of the limiting rod 12 is fixedly connected to the top plate 14, forming a stable structural layer. Multiple hydraulic rods 13 are fixedly connected to the top surface of the base plate 1, which can provide necessary support and pressure. The top surface of the pad block 20 is fixedly connected to the top plate 15. A feeding mechanism 16 is provided in the middle of the top surface of the top plate 15, which is used to transport materials to a designated position. A shearing mechanism 24 is provided at the edge of the top surface of the top plate 15, which is responsible for performing precise shearing operations on the materials to meet the shearing requirements in the production process.

[0045] Please see the appendix Figure 3 - Appendix Figure 5 The outer wall of the base plate 1 is provided with a mounting rod 17, the other end of the mounting rod 17 is provided with a controller 18, the outer wall of the controller 18 is provided with a handle 21, the outer wall of the rotating block 8 is fixedly connected with a limit ring 22, the top surface of the base plate 1 is fixedly connected with multiple guide rails 23, the inner wall of the mounting plate 4 is fixedly connected with a sliding sleeve 19, and the inner wall of the sliding sleeve 19 is slidably connected to the outer wall of the guide rail 23.

[0046] Specifically, a mounting rod 17 is provided on the outer wall of the base plate 1, making the entire structure more stable. A controller 18 is provided at the other end of the mounting rod 17. The controller 18 is responsible for the operation of the entire device. A handle 21 is provided on the outer wall of the controller 18, making it easy to operate. A limit ring 22 is fixedly connected to the outer wall of the rotating block 2 8, ensuring that the rotating block 2 8 moves within a specific range, thereby ensuring the accuracy and reliability of the entire device. Multiple guide rails 23 are fixedly connected to the top surface of the base plate 1. The guide rails 23 provide precise guidance for the sliding parts of the device. A sliding sleeve 19 is fixedly connected to the inner wall of the mounting plate 4. The inner wall of the sliding sleeve 19 and the outer wall of the guide rail 23 can achieve a low-friction sliding connection.

[0047] Working principle: The workpiece material is conveyed to the top of the rotating block 6 by the feeding mechanism 16. The rotating block 6 is moved up and down by the hydraulic rod 3, the rotating block 6 is rotated by the motor 5, and the rotating block 8 is rotated by the motor 7. The rotation of the hydraulic rod 3, the motor 5 and the motor 7 is controlled by the controller 18 through programming, so that the workpiece is inserted between multiple fixed posts 9 and 11. Then, rotating the rotating block 6 and the rotating block 8 can bend the workpiece into the required shape. The precise control of the machine can replace manual processing to achieve precise processing, effectively improve product quality, and save time and labor.

[0048] One end of the workpiece is passed through the middle of the rotating disk 205 and fixed. The motor 201 is started, and the motor 201 drives the worm 202 to rotate. The outer wall of the worm 202 meshes with the worm wheel 204, that is, the worm wheel 204 rotates. The worm wheel 204 drives the rotating disk 205 to rotate, that is, the workpiece fixed in the middle of the stabilizing disk 206 rotates, realizing the flipping of the workpiece, which can realize the multi-dimensional processing of the workpiece.

[0049] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency linear product automated production equipment, comprising a base plate (1), characterized in that: A hydraulic rod (3) is fixedly connected to the top surface of the base plate (1). A mounting plate (4) is fixedly connected to the top surface of the hydraulic rod (3). A motor (5) is fixedly connected to the top surface of the mounting plate (4). A rotating block (6) is fixedly connected to the output end of the motor (5). A motor (7) is fixedly connected to the middle of the inner wall of the rotating block (6). A rotating block (8) is fixedly connected to the output end of the motor (7). A plurality of fixed stakes (9) are fixedly connected to the top surface of the rotating block (8). A fixed block (10) is fixedly connected to the top surface of the rotating block (6). A fixed stake (11) is fixedly connected to the top surface of the fixed block (10). A pad (20) is provided on the top surface of the base plate (1). A rotating mechanism (2) is provided on the top surface of the pad (20). The rotating mechanism (2) is used to rotate the workpiece.

2. The high-efficiency linear product automatic production equipment according to claim 1, characterized in that: The rotating mechanism (2) includes a motor (201), the outer wall of which is fixedly connected to the outer wall of the pad (20), and a worm (202) is fixedly connected to the output end of the motor (201). The two ends of the worm (202) are rotatably connected to the pad (20) through an auxiliary block (203). A worm wheel (204) is meshed with the outer wall of the worm (202), and a rotating disk (205) is fixedly connected to the outer wall of the worm wheel (204). A stabilizing disk (206) is fixedly connected to the outer wall of the rotating disk (205).

3. The high-efficiency linear product automatic production equipment according to claim 1, characterized in that: A limiting rod (12) is fixedly connected to the top surface of the base plate (1), and a top plate (14) is fixedly connected to the top surface of the limiting rod (12).

4. The high-efficiency linear product automatic production equipment according to claim 1, characterized in that: The top surface of the base plate (1) is fixedly connected to a plurality of hydraulic rods (13), and the top surface of the pad (20) is fixedly connected to a top plate (15).

5. The high-efficiency linear product automatic production equipment according to claim 4, characterized in that: A feeding mechanism (16) is provided in the middle of the top surface of the second top plate (15), and a shearing mechanism (24) is provided at the edge of the top surface of the second top plate (15).

6. The high-efficiency linear product automatic production equipment according to claim 1, characterized in that: The outer wall of the base plate (1) is provided with an installation rod (17), and the other end of the installation rod (17) is provided with a controller (18).

7. The high-efficiency linear product automatic production equipment according to claim 6, characterized in that: The outer wall of the controller (18) is provided with a handle (21), and the outer wall of the rotating block (8) is fixedly connected with a limit ring (22).

8. The high-efficiency linear product automatic production equipment according to claim 1, characterized in that: The top surface of the base plate (1) is fixedly connected with multiple guide rails (23), and the inner wall of the mounting plate (4) is fixedly connected with a sliding sleeve (19). The inner wall of the sliding sleeve (19) is slidably connected to the outer wall of the guide rail (23).

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