Molding equipment for butt-joint tailor-welded longitudinal seam of rocket storage tank cylinder section large plate
By designing a forming device for the longitudinal seam of the butt joint of the rocket propellant tank section, and utilizing a combination of guide plates and rolling wheels, the steel plate is efficiently bent from a flat surface to an arc shape, solving the problem of low bending efficiency of steel plates in existing technologies and adapting to the production of short cylinders of various specifications.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BEIJING LANDSPACETECH CO LTD
- Filing Date
- 2025-04-23
- Publication Date
- 2026-05-15
AI Technical Summary
In the manufacturing process of large-diameter stainless steel rocket propellant tanks, existing technologies struggle to effectively bend steel plates from a flat state into an arc shape, resulting in low welding efficiency.
A forming device for butt welding longitudinal seams of large plates in rocket propellant tank sections was designed. The device includes a shaping guide component and a flipping bracket. Through the cooperation of an outer arc guide plate and an inner arc guide plate, the steel plate is guided and bent into shape using rolling wheels and guide blocks. The flipping bracket is used to flip and unload the steel plate.
It improves the efficiency and precision of steel plate bending and forming, simplifies the welding process, and adapts to the production needs of large-diameter short cylinders of various specifications.
Smart Images

Figure CN224238586U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rocket storage tanks, specifically to a forming device for butt welding longitudinal seams of large plates in rocket storage tank sections. Background Technology
[0002] In the typical manufacturing process of large-diameter stainless steel rocket propellant tanks, the process of welding stainless steel plates into short cylinders generally involves: uncoiling, flattening, cutting, welding large plates, cutting again, and finally welding several large plates together to form a short cylinder. During the welding process, the large plates need to be bent from a flat state into an arc shape. During the bending process, the steel plates need to be transformed from a flat state into a horizontally lying, arc-shaped short cylinder.
[0003] To achieve the bending and forming of short cylinders, it is particularly important to design a forming equipment for butt welding longitudinal seams of large plates in rocket propellant tank sections. Utility Model Content
[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a forming equipment for butt welding longitudinal seams of rocket tank section plates.
[0005] This utility model provides a forming device for butt welding longitudinal seams of large plates in rocket propellant tank sections, comprising: a shaping and guiding component, the shaping and guiding component including an upper support component; the upper support component including an upper outer support component and an upper inner support component; the upper outer support component including an outer guide component; the outer guide component including at least one outer arc-shaped guide plate; the upper inner support component including an upper inner guide component; the upper inner guide component including an inner arc-shaped guide plate; each inner arc-shaped guide plate is sleeved on the circumferential inner side of the corresponding outer arc-shaped guide plate, and the corresponding outer arc-shaped guide plates and inner arc-shaped guide plates are spaced apart; the ends of the outer arc-shaped guide plates and the inner arc-shaped guide plates are respectively placed at the unloading port and loading port of the welding station; the outer arc-shaped guide plates and the inner arc-shaped guide plates are used to receive the steel plates output from the welding station, and respectively limit and guide the steel plates from both sides.
[0006] According to one embodiment of the present invention, the outer arc-shaped guide plate is provided with at least one rotatable outer rolling wheel on its axial side; the inner arc-shaped guide plate is provided with at least one rotatable inner rolling wheel on its axial side; the outer rolling wheel and the inner rolling wheel are used to guide the steel plate.
[0007] According to one embodiment of the present invention, an outwardly inclined outwardly opening guide block is provided at each end of the outer arc-shaped guide plate; an inwardly inclined upper inner guide block is provided at each end of the inner arc-shaped guide plate; the outwardly opening guide block and the corresponding upper inner guide block cooperate to guide the steel plate to be conveyed between the outer arc-shaped guide plate and the inner arc-shaped guide plate.
[0008] According to one embodiment of the present invention, the upper outer support component further includes an upper outer bracket; the outer guide component is disposed on the upper outer bracket, and the upper outer bracket is used to support the outer guide component; the upper inner support component further includes an upper inner bracket; the upper inner guide component is disposed on the upper inner bracket, and the upper inner bracket is used to support the upper inner guide component.
[0009] According to one embodiment of the present invention, the shaping and guiding component further includes a lower right support component and a lower left support component; the lower right support component includes a lower right inner guide component; the lower left support component includes a lower left inner guide component; the lower right inner guide component includes a lower right arc-shaped guide plate; the lower left inner guide component includes a lower left arc-shaped guide plate; the lower right arc-shaped guide plate and the lower left arc-shaped guide plate are respectively placed at both ends of the outer arc-shaped guide plate and the inner arc-shaped guide plate, and are arranged along the extension line of the circumferential center line between the outer arc-shaped guide plate and the inner arc-shaped guide plate; the lower right arc-shaped guide plate is used to guide the steel plate output from the welding station to the upper support component; the lower left arc-shaped guide plate is used to cut the steel plate output from the upper support component.
[0010] According to one embodiment of the present invention, the lower left support component further includes a lower left bracket; the lower left inner guide component is disposed on the lower left bracket; the lower left bracket is used to support the lower left inner guide component; the lower right support component further includes a lower right frame; the lower right inner guide component is disposed on the lower right frame; the lower right frame is used to support the lower right inner guide component.
[0011] According to one embodiment of the present invention, the lower right arc-shaped guide plate is provided with at least one rotatable lower right rolling wheel on its axial side; the lower left arc-shaped guide plate is provided with at least one rotatable lower left rolling wheel on its axial side; the lower right rolling wheel and the lower left rolling wheel are used to guide the steel plate.
[0012] According to one embodiment of the present invention, a flipping bracket is further included; the flipping bracket includes a column base, a flipping column, and a C-shaped bracket; the flipping column is disposed on the column base, the C-shaped bracket is disposed on the side of the flipping column, and the opening of the C-shaped bracket is away from the flipping column; a rotating motor component is respectively disposed on the inner sides of the two opposite ends of the C-shaped bracket, and the motor shaft of the rotating motor component is connected to the shaping guide component to flip the shaping guide component.
[0013] According to one embodiment of the present invention, the shaping guide component further includes two sets of flip-connecting components; each flip-connecting component includes a connecting rod component, an upper lead screw component, and a lower lead screw component; the upper lead screw component and the lower lead screw component are respectively disposed on opposite sides of the connecting rod component and are perpendicular to the connecting rod component; the two sets of flip-connecting components are respectively disposed on opposite sides of the upper support component; the connecting rod component is perpendicular to the plane where the outer arc guide plate is located; both sides of the upper outer support component are respectively connected to the lead screw slider of the upper lead screw component of one set of flip-connecting components, and the lead screw slider of the upper lead screw component drives the upper outer support component to slide relative to the upper lead screw component; the lower right support component and the lower left support component are respectively connected to the lead screw slider of the lower lead screw component of one set of flip-connecting components, and the lead screw slider of the lower lead screw component drives the lower right support component and the lower left support component to slide relative to the lower lead screw component.
[0014] The flipping bracket also includes a flipping base; the flipping base is provided with a flipping linear guide rail; the column base is slidably connected to the flipping linear guide rail to drive the shaping guide component to move.
[0015] According to the forming equipment for the longitudinal seam of the butt joint welding of the rocket tank section plate of this utility model, the upper outer support component and the upper inner support component cooperate to form a guiding and forming component, which guides and bends the steel plate.
[0016] It should be understood that the above general description and the following specific embodiments are merely exemplary and illustrative, and do not limit the scope of the present invention. Attached Figure Description
[0017] The accompanying drawings are part of the specification of this utility model and illustrate exemplary embodiments of the utility model. The drawings, together with the description in the specification, are used to illustrate the principles of the utility model.
[0018] Figure 1 This is a perspective view of a forming device for butt welding longitudinal seams of rocket propellant tank section large plates according to an embodiment of this utility model;
[0019] Figure 2 This is a perspective view of a shaping guide component according to an embodiment of the present invention;
[0020] Figure 3 This is a perspective view of the upper support component according to an embodiment of the present utility model;
[0021] Figure 4 This is a perspective view of the upper outer support component according to an embodiment of the present utility model;
[0022] Figure 5This is a perspective view of an outer guide component according to an embodiment of the present invention;
[0023] Figure 6 This is a perspective view of the upper inner support component according to an embodiment of the present utility model;
[0024] Figure 7 This is a perspective view of the upper inner guide component according to an embodiment of the present invention;
[0025] Figure 8 This is a perspective view of the lower left support component according to an embodiment of the present invention;
[0026] Figure 9 This is a perspective view of the lower left inner guide component according to an embodiment of the present invention;
[0027] Figure 10 This is a perspective view of the lower right support component according to an embodiment of the present utility model;
[0028] Figure 11 This is a perspective view of the lower right inner guide component according to an embodiment of the present invention;
[0029] Figure 12 This is a perspective view of a flip bracket according to an embodiment of the present invention;
[0030] Figure 13 This is a perspective view of a flip-connecting component according to an embodiment of the present invention.
[0031] Explanation of reference numerals in the attached figures:
[0032] 3-1 Flip-over bracket; 3-2 Shaping guide component; 3-1-1 Flip-over base; 3-1-2 Flip-over linear guide rail; 3-1-3 Column base; 3-1-4 Flip-over column; 3-1-5 C-type bracket; 3-2-1 Rotating motor component; 3-2-2 Flip-over connecting component; 3-2-3 Upper bracket component; 3-2-4 Lower left bracket component; 3-2-5 Lower right bracket component; 3-2-3-1 Upper outer bracket component; 3-2-3-2 Upper inner bracket component; 3-2-4-1 Lower left bracket; 3-2-4-2 Lower left inner guide component; 3-2-5-2 Lower right inner guide component; 3-2-3-1-1 Upper outer bracket; 3-2-3-1-2 Arc-shaped support plate; 3-2-3- 1-3 Outer guide component; 3-2-3-2-1 Upper inner support; 3-2-3-2-2 Upper inner guide component; 3-2-3-1-3-1 Outer guide block; 3-2-3-1-3-2 Outer arc-shaped guide plate; 3-2-3-1-3-3 Outer rolling wheel; 3-2-3-2-2-1 Upper inner guide block; 3-2-3-2-2-2 Inner arc-shaped guide plate; 3-2-3-2-2-3 Inner rolling wheel; 3-2-4-2-1 Lower left guide block; 3-2-4-2-2 Lower left arc-shaped guide plate; 3-2-4-2-3 Lower left rolling wheel; 3-2-5-2-1 Lower right guide block; 3-2-5-2-2 Lower right arc-shaped guide plate; 3-2-5-2-3 Lower right rolling wheel. Detailed Implementation
[0033] The features and exemplary embodiments of various aspects of this utility model will be described in detail below. To make the objectives, technical solutions, and advantages of this utility model clearer, the following detailed description is provided in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only configured to explain this utility model and to exemplarily illustrate the principles of this utility model, and are not configured to limit this utility model. In addition, the structural components in the drawings are not necessarily drawn to scale. For example, the dimensions of some structural components or regions in the drawings may be enlarged for other structural components or regions to aid in the understanding of the embodiments of this utility model.
[0034] The directional terms used in the following description refer to the directions shown in the figures and are not intended to limit the specific structure of the embodiments of this utility model. In the description of this utility model, it should be noted that, unless otherwise stated, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0035] Furthermore, the terms "comprising," "including," "having," or any other variations thereof are intended to cover non-exclusive inclusion, such that a structure or component that includes a list of elements includes not only those elements but also other structural elements that are not expressly listed or inherent to the structure or component. Without further limitations, an element defined by the phrase "comprising..." does not exclude the presence of other identical elements in the article or apparatus that includes the element.
[0036] Spatial relation terms such as "below," "under," "under," "low," "above," "on," and "high" are used for descriptive convenience to explain the positioning of one element relative to a second element, indicating that these terms are intended to cover different orientations of the device, in addition to those different from those shown in the figure. Furthermore, phrases such as "one element on / below another element" can indicate that two elements are in direct contact, or that there are other elements between the two elements. In addition, terms such as "first" and "second" are also used to describe individual elements, areas, parts, etc., without specifically indicating order or sequence, and should not be considered restrictive. Similar terms are used throughout the description to represent similar elements.
[0037] In the following description of this utility model, the terms "rocket," "launch vehicle," "spacecraft," "space launch vehicle," or "missile" may be used in certain scenarios for ease of description only, and their connotations are not limited to the specific terms used. Generally, the rockets in this utility model include space launch vehicles or launch vehicles used to carry satellites, spacecraft, or other probes, as well as various missiles, rockets, and other weapons used to carry military payloads, and similar products capable of delivering payloads into the air. Those skilled in the art, when interpreting the above specific terms, should not limit the rocket to only one of launch vehicles or missiles based on the specific terms used in the description, thereby narrowing the scope of protection of this utility model.
[0038] For those skilled in the art, this invention can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the invention by illustrating examples.
[0039] Figure 1 This is a perspective view of a forming device for butt welding longitudinal seams of rocket propellant tank section large plates according to an embodiment of this utility model; Figure 2 This is a perspective view of a shaping guide component according to an embodiment of the present invention; Figure 3 This is a perspective view of the upper support component according to an embodiment of the present utility model;
[0040] Figure 4 This is a perspective view of the upper outer support component according to an embodiment of the present utility model; Figure 5 This is a perspective view of an outer guide component according to an embodiment of the present invention; Figure 6 This is a perspective view of the upper inner support component according to an embodiment of the present utility model; Figure 7 This is a perspective view of the upper inner guide component according to an embodiment of the present invention; Figure 8 This is a perspective view of the lower left support component according to an embodiment of the present utility model; Figure 9 This is a perspective view of the lower left inner guide component according to an embodiment of the present invention;
[0041] Figure 10 This is a perspective view of the lower right support component according to an embodiment of the present utility model; Figure 11 This is a perspective view of the lower right inner guide component according to an embodiment of the present invention; Figure 12 This is a perspective view of a flip bracket according to an embodiment of the present invention; Figure 13 This is a perspective view of a flip-connecting component according to an embodiment of the present invention.
[0042] like Figure 1-7 As shown, this utility model provides a forming device for butt welding longitudinal seams of large plates in rocket propellant tank sections, comprising: a shaping and guiding component 3-2. The shaping and guiding component 3-2 includes an upper support component 3-2-3. The upper support component 3-2-3 includes an upper outer support component 3-2-3-1 and an upper inner support component 3-2-3-2. The upper outer support component 3-2-3-1 includes an outer guide component 3-2-3-1-3. The outer guide component 3-2-3-1-3 includes an outer arc-shaped guide plate 3-2-3-1-3-2. The upper inner support component 3-2-3-2 includes an upper inner guide component 3-2-3-2-2. The upper inner guide component 3-2-3-2-2 includes an inner arc-shaped guide plate 3-2-3-2-2-2. Each inner arc-shaped guide plate 3-2-3-2-2-2 is fitted onto the circumferential inner side of the corresponding outer arc-shaped guide plate 3-2-3-1-3-2, and the corresponding outer arc-shaped guide plates 3-2-3-1-3-2 and inner arc-shaped guide plates 3-2-3-2-2-2 are spaced apart.
[0043] The ends of the outer arc-shaped guide plate 3-2-3-1-3-2 and the inner arc-shaped guide plate 3-2-3-2-2-2 are respectively placed at the unloading port and loading port of the welding station. The outer arc-shaped guide plate 3-2-3-1-3-2 and the inner arc-shaped guide plate 3-2-3-2-2-2 are used to receive the steel plate output from the welding station, and respectively limit and guide the steel plate from both sides.
[0044] In this embodiment, the upper outer support component 3-2-3-1 and upper inner support component 3-2-3-2 of the upper support component 3-2-3 of the shaping guide component 3-2 cooperate to form a guiding and forming component, guiding and bending the steel plate. The outer arc-shaped guide plate 3-2-3-1-3-2 and the inner arc-shaped guide plate 3-2-3-2-2-2 are used to define the shape of the steel plate and guide it. This forming equipment has a simple structure and can be used in conjunction with welding and rolling equipment to weld and form short cylindrical plates. For example, the outer arc-shaped guide plate 3-2-3-1-3-2 and the inner arc-shaped guide plate 3-2-3-2-2-2 can be arc-shaped. The circumferential outer surface of the inner arc-shaped guide plate 3-2-3-2-2-2 and the circumferential inner surface of the outer arc-shaped guide plate 3-2-3-1-3-2 are profiles adapted to the tank section.
[0045] like Figure 5 and 7 As shown, according to one embodiment of the present invention, the outer arc-shaped guide plate 3-2-3-1-3-2 is provided with at least one rotatable outer rolling wheel 3-2-3-1-3-3 on its axial side. The inner arc-shaped guide plate 3-2-3-2-2-2 is provided with at least one rotatable inner rolling wheel 3-2-3-2-2-3 on its axial side. The outer rolling wheel 3-2-3-1-3-3 and the inner rolling wheel 3-2-3-2-2-3 are used to guide the steel plate.
[0046] In this embodiment, the outer rolling wheel 3-2-3-1-3-3 and the inner rolling wheel 3-2-3-2-2-3 assist the outer arc-shaped guide plate 3-2-3-1-3-2 and the inner arc-shaped guide plate 3-2-3-2-2-2 in guiding the steel plate, and convert the contact friction between the steel plate and the outer arc-shaped guide plate 3-2-3-1-3-2 and the inner arc-shaped guide plate 3-2-3-2-2-2 into rolling friction with the outer rolling wheel 3-2-3-1-3-3 and the inner rolling wheel 3-2-3-2-2-3, thereby reducing the risk of steel plate wear and uncontrollable scratches. For example, the outer rolling wheel 3-2-3-1-3-3 and the inner rolling wheel 3-2-3-2-2-3 may include rolling bearings and shafts. The shafts are locked to the outer arc-shaped guide plate 3-2-3-1-3-2 or the inner arc-shaped guide plate 3-2-3-2-2-2 by screws, and the rolling bearings are rotatable relative to the shafts. The arc length distance between two adjacent outer rolling wheels 3-2-3-1-3-3 or two adjacent inner rolling wheels 3-2-3-2-2-3 along the arc direction of the outer arc-shaped guide plate 3-2-3-1-3-2 or the inner arc-shaped guide plate 3-2-3-2-2-2 can be 300 to 700 mm. The rolling surfaces of the outer rolling wheel 3-2-3-1-3-3 and the inner rolling wheel 3-2-3-2-2-3 are 10-30 mm away from the inner arc surface of the outer arc guide plate 3-2-3-1-3-2 and the inner arc guide plate 3-2-3-2-2-2, respectively.
[0047] like Figure 5 and 7 As shown, according to one embodiment of the present invention, an outwardly inclined outwardly opening guide block 3-2-3-1-3-1 is respectively provided at both ends of the outer arc-shaped guide plate 3-2-3-1-3-2. An inwardly inclined upper inner guide block 3-2-3-2-2-1 is respectively provided at both ends of the inner arc-shaped guide plate 3-2-3-2-2-2. The outwardly opening guide block 3-2-3-1-3-1 cooperates with the corresponding upper inner guide block 3-2-3-2-2-1 to guide the steel plate to be conveyed between the outer arc-shaped guide plate 3-2-3-1-3-2 and the inner arc-shaped guide plate 3-2-3-2-2-2.
[0048] like Figure 5 As shown, in this embodiment, the extending direction of the outward-opening guide block 3-2-3-1-3-1 is not tangent to the end of the outer arc-shaped guide plate 3-2-3-1-3-2, but forms a certain angle. For example, the angle range is 3 to 20°, and its extending length ranges from 100 to 400 mm. Similarly, the upper inner guide block 3-2-3-2-2-1 is not tangent to the end of the inner arc-shaped guide plate 3-2-3-2-2-2, but forms a certain angle. For example, the angle range is 3 to 20°, and its extending length ranges from 100 to 400 mm.
[0049] like Figure 4 and 6 As shown, according to one embodiment of the present invention, in addition to the outer guide component 3-2-3-1-3, the upper outer support component 3-2-3-1 also includes an upper outer support 3-2-3-1-1. The outer guide component 3-2-3-1-3 is disposed on the upper outer support 3-2-3-1-1, and the upper outer support 3-2-3-1-1 supports the outer guide component 3-2-3-1-3. In addition to the upper inner guide component 3-2-3-2-2, the upper inner support component 3-2-3-2 also includes an upper inner support 3-2-3-2-1. The upper inner guide component 3-2-3-2-2 is disposed on the upper inner support 3-2-3-2-1, and the upper inner support 3-2-3-2-1 supports the upper inner guide component 3-2-3-2-2.
[0050] In this embodiment, for example, the upper outer support 3-2-3-1-1 can be assembled and welded from square steel. The upper outer support 3-2-3-1-1 may include a multi-layer (e.g., five-layer) semi-rectangular frame structure, such as... Figure 12As shown, a straight rod perpendicular to the opening is welded to each side of the multi-layer semi-rectangular frame structure. One end of the straight rod can be welded to a tripod. For example, the upper inner support 3-2-3-2-1 may include a central channel steel. The side of the central channel steel is provided with multiple layers of outwardly extending branches. For example, the side of the central channel steel is provided with 5 layers of outwardly extending branches, each layer including 3 branches, and the end of each layer of 3 branches away from the central channel steel is used to be fixedly connected to the inner side of an inner arc-shaped guide plate 3-2-3-2-2-2 (e.g., by welding). In addition, an additional independent support channel steel can be welded to the side of the central channel steel, and this support channel steel and the central channel steel are fixed to the upper outer support 3-2-3-1-1 (e.g., the tripod provided at the bottom of the upper outer support 3-2-3-1-1).
[0051] like Figure 2 , 8 As shown in Figure -11, according to one embodiment of the present invention, in addition to the upper support component 3-2-3, the shaping guide component 3-2 also includes a lower right support component 3-2-5 and a lower left support component 3-2-4. The lower right support component 3-2-5 includes a lower right inner guide component 3-2-5-2. The lower left support component 3-2-4 includes a lower left inner guide component 3-2-4-2. The lower right inner guide component 3-2-5-2 includes a lower right arc-shaped guide plate 3-2-5-2-2. The lower left inner guide component 3-2-4-2 includes a lower left arc-shaped guide plate 3-2-4-2-2. The lower right arc-shaped guide plate 3-2-5-2-2 and the lower left arc-shaped guide plate 3-2-4-2-2 are placed at the two ends of the outer arc-shaped guide plate 3-2-3-1-3-2 and the inner arc-shaped guide plate 3-2-3-2-2-2, respectively, and are positioned along the extension of the circumferential center line between the outer arc-shaped guide plate 3-2-3-1-3-2 and the inner arc-shaped guide plate 3-2-3-2-2-2. The lower right arc-shaped guide plate 3-2-5-2-2 is used to guide the steel plate output from the welding station to the upper support component 3-2-3. The lower left arc-shaped guide plate 3-2-4-2-2 is used to cut the steel plate output from the upper support component 3-2-3.
[0052] In this embodiment, the lower right support component 3-2-5 guides the steel plate transported from the welding station to the upper support component 3-2-3 for bending and shaping. The lower left support component 3-2-4 can transport the steel plate transported by the upper support component 3-2-3 to the rolling station for rolling. For example, the shaping guide component 3-2 may include five sets of lower right inner guide components 3-2-5-2 and lower left inner guide components 3-2-4-2. For example, the arc length of the outer arc guide plate 3-2-3-1-3-2 and the inner arc guide plate 3-2-3-2-2-2 can be less than the circumference of the corresponding equal-diameter semicircle, and the arc length of the lower right arc guide plate 3-2-5-2-2 and the lower left arc guide plate 3-2-4-2-2 can be less than 1 / 4 of the circumference of the corresponding equal-diameter circle.
[0053] The outer arc-shaped guide plate 3-2-3-1-3-2 and the inner arc-shaped guide plate 3-2-3-2-2-2, together with the lower right arc-shaped guide plate 3-2-5-2-2 and the lower left arc-shaped guide plate 3-2-4-2-2, can be combined with the rolling station and the welding station to form an almost complete circle that fits the short cylinder.
[0054] like Figure 8 and 9 As shown, according to one embodiment of the present invention, in addition to the lower left inner guide component 3-2-4-2, the lower left support component 3-2-4 also includes a lower left support 3-2-4-1. The lower left inner guide component 3-2-4-2 is disposed on the lower left support 3-2-4-1. The lower left support 3-2-4-1 is used to support the lower left inner guide component 3-2-4-2. In addition to the lower right inner guide component 3-2-5-2, the lower right support component 3-2-5 also includes a lower right frame 3-2-5-1. The lower right inner guide component 3-2-5-2 is disposed on the lower right frame 3-2-5-1. The lower right frame 3-2-5-1 is used to support the lower right inner guide component 3-2-5-2.
[0055] In this embodiment, for example, the lower right inner guide component 3-2-5-2 can be fixed to the lower right frame 3-2-5-1 by welding. The lower left inner guide component 3-2-4-2 can be fixed to the lower left bracket 3-2-4-1 by welding.
[0056] like Figure 8-11 As shown, according to one embodiment of the present invention, the lower right arc-shaped guide plate 3-2-5-2-2 is provided with at least one rotatable lower right rolling wheel 3-2-5-2-3 on its axial side. The lower left arc-shaped guide plate 3-2-4-2-2 is provided with at least one rotatable lower left rolling wheel 3-2-4-2-3 on its axial side. The lower right rolling wheel 3-2-5-2-3 and the lower left rolling wheel 3-2-4-2-3 are used to guide the steel plate.
[0057] In this embodiment, the lower right roller 3-2-5-2-3 and the lower left roller 3-2-4-2-3 can have the same or approximately the same structure and installation method as the outer roller 3-2-3-1-3-3 and the inner roller 3-2-3-2-2-3.
[0058] like Figure 9 and 11As shown, according to one embodiment of the present invention, a lower left guide block 3-2-4-2-1 is provided at the end of the lower left arc-shaped guide plate 3-2-4-2-2 away from the outer arc-shaped guide plate 3-2-3-1-3-2. A lower right guide block 3-2-5-2-1 is provided at the end of the lower right arc-shaped guide plate 3-2-5-2-2 away from the outer arc-shaped guide plate 3-2-3-1-3-2, and is inclined outward.
[0059] In this embodiment, the guide surface (i.e., the inner surface) of the lower left guide block 3-2-4-2-1 is used to guide the 6-inch steel plate. For example, the lower left guide block 3-2-4-2-1 can be approximately trapezoidal. The lower left guide block 3-2-4-2-1 can be fixedly connected to the lower left arc-shaped guide plate 3-2-4-2-2 by welding.
[0060] like Figure 1 , 2 As shown in Figure 12, according to one embodiment of the present invention, in addition to the shaping guide component 3-2, the molding equipment also includes a flipping bracket 3-1. The flipping bracket 3-1 includes a column base 3-1-3, a flipping column 3-1-4, and a C-shaped bracket 3-1-5. The flipping column 3-1-4 is disposed on the column base 3-1-3, and the C-shaped bracket 3-1-5 is disposed on the side of the flipping column 3-1-4, with the opening of the C-shaped bracket 3-1-5 away from the flipping column 3-1-4. Rotating motor components 3-2-1 are respectively disposed on the inner sides of the two opposite ends of the C-shaped bracket 3-1-5. The motor shaft of the rotating motor component 3-2-1 is connected to the shaping guide component 3-2 to flip the shaping guide component 3-2.
[0061] In this embodiment, the flipping bracket 3-1 supports the shaping guide component 3-2. The shaping guide component 3-2 guides the steel plate, transforming it from a planar state to a semi-circular cylindrical state, and then from a semi-circular cylindrical state to a circular cylindrical state suitable for forming a butt weld. After welding and rolling are completed, the forming equipment can flip the short cylinder, changing it from a horizontal to a vertical state for easy lifting. This forming equipment, in conjunction with welding and rolling equipment, can weld plates into short cylinders and then flip them for unloading. For example, the C-shaped bracket 3-1-5 and the flipping column 3-1-4 are locked together with screws.
[0062] like Figure 4 As shown, according to one embodiment of the present invention, an arc-shaped support plate 3-2-3-1-2 is provided near the end of the upper outer bracket 3-2-3-1-1. The arc-shaped support plate 3-2-3-1-2 is staggered from the outer arc-shaped guide plate 3-2-3-1-3-2. When the short cylinder formed by flipping and welding the shaping guide component 3-2 is flipped, the arc-shaped support plate 3-2-3-1-2 is used to support the short cylinder.
[0063] In this embodiment, for example, the arc-shaped support plate 3-2-3-1-2 can be an arc-shaped plate.
[0064] like Figure 2 and 13 As shown, according to one embodiment of the present invention, in addition to the upper support component 3-2-3, the lower right support component 3-2-5, and the lower left support component 3-2-4, the shaping guide component 3-2 also includes two sets of flip-connecting components 3-2-2. The flip-connecting components 3-2-2 include a connecting rod component 3-2-2-1, an upper lead screw component 3-2-2-3, and a lower lead screw component 3-2-2-2. The upper lead screw component 3-2-2-3 and the lower lead screw component 3-2-2-2 are respectively disposed on opposite sides of the connecting rod component 3-2-2-1 and are perpendicular to the connecting rod component 3-2-2-1. The two sets of flip-connecting components 3-2-2 are respectively disposed on opposite sides of the upper support component. The connecting rod component 3-2-2-1 is perpendicular to the plane containing the outer arc-shaped guide plate 3-2-3-1-3-2. The two sides of the upper outer support component 3-2-3-1 (e.g., upper outer support 3-2-3-1-1) are respectively connected to the screw slider of the upper screw component 3-2-2-3 of a set of flip-connecting components 3-2-2. The screw slider of the upper screw component 3-2-2-3 drives the upper outer support component 3-2-3-1 (e.g., upper outer support 3-2-3-1-1) to slide relative to the upper screw component 3-2-2-3. The lower right support component 3-2-5 (e.g., lower right frame 3-2-5-1) and the lower left support component 3-2-4 (e.g., lower left support 3-2-4-1) are respectively connected to the lead screw slider of the lower lead screw component 3-2-2-2 of a set of flip-connecting components 3-2-2. The lead screw slider of the lower lead screw component 3-2-2-2 drives the lower right support component 3-2-5 (e.g., lower right frame 3-2-5-1) and the lower left support component 3-2-4 (e.g., lower left support 3-2-4-1) to slide relative to the lower lead screw component 3-2-2-2.
[0065] In this embodiment, when the short cylinder is in a horizontal position, the sliders of the lower lead screw component 3-2-2-2 and the upper lead screw component 3-2-2-3 can respectively drive the lower right frame component 3-2-5, the lower left support component 3-2-4, and the upper support component 3-2-3 to move up and down, thereby controlling the distance between the lower right frame component 3-2-5, the lower left support component 3-2-4, and the upper support component 3-2-3. This allows the forming equipment to be compatible with the production of short cylinders of various diameters (e.g., compatible with various specifications of large-diameter short cylinders). For example, the lower right frame 3-2-5-1 and the lower left support 3-2-4-1 can be locked and fixed to the lower lead screw component 3-2-2-2 with screws. The upper lead screw component 3-2-2-3 and the lower lead screw component 3-2-2-2 can be linear lead screw guides. For example, along the length of the connecting rod component 3-2-2-1, multiple sets (e.g., three sets) of upper lead screw components 3-2-2-3 and lower lead screw components 3-2-2-2 can be spaced apart. The lead screw sliders of the multiple sets of upper lead screw components 3-2-2-3 move synchronously, and the lead screw sliders of the multiple sets of lower lead screw components 3-2-2-2 move synchronously to control the overall movement of the upper support component 3-2-3, the lower right frame component 3-2-5, and the lower left support component 3-2-4, respectively, so as to adapt to various specifications of large-diameter short cylinders.
[0066] like Figure 2 As shown, according to one embodiment of the present invention, the rotating motor component 3-2-1 includes a base, a motor, and an adapter plate. The base can be mounted on the C-type bracket 3-1-5 with screws. The motor can be mounted inside the base with screws. The adapter plate is welded to the end of the motor shaft. The adapter plate is fixedly connected to the connecting rod component 3-2-2-1 of the connecting component 3-2-2 of the shaping guide component 3-2 with screws. When the motor starts, it drives the motor shaft to rotate the connecting component 3-2-2, thereby causing the shaping guide component 3-2 to flip the short cylinder.
[0067] like Figure 12 As shown, according to one embodiment of the present invention, in addition to the column base 3-1-3, the flip column 3-1-4, and the C-shaped bracket 3-1-5, the flip bracket 3-1 also includes a flip base 3-1-1. The flip base 3-1-1 is provided with a flip linear guide rail 3-1-2. The column base 3-1-3 and the flip linear guide rail 3-1-2 are slidably connected to drive the shaping guide component 3-2 to move.
[0068] In this embodiment, the column base 3-1-3 slides relative to the flipping linear guide rail 3-1-2, driving the shaping guide component 3-2 to move, thereby removing the welded and rolled short cylinder from the welding or rolling station. For example, the flipping base 3-1-1 can be fixedly installed on the ground. The flipping linear guide rail 3-1-2 can be a linear guide rail with an effective stroke greater than the height of the short cylinder. For example, the column base 3-1-3 can be provided with a guide rail groove and a drive motor adapted to the flipping linear guide rail 3-1-2 to control the movement of the column base 3-1-3 along the flipping linear guide rail 3-1-2.
[0069] In this utility model, the aforementioned components, parts, or components can be connected and fixed by means of screws, riveting, welding, etc., and this utility model does not impose specific limitations on this. For example, the outer arc-shaped guide plate 3-2-3-1-3-2 is fixedly connected to the upper outer bracket 3-2-3-1-1 by welding, the lower left inner guide component 3-2-4-2 is fixedly connected to the lower left bracket 3-2-4-1 by welding, and the lower right inner guide component 3-2-5-2 is fixedly connected to the lower right frame 3-2-5-1 by welding, etc.
[0070] The above embodiments of this utility model can be combined with each other and have corresponding technical effects.
[0071] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A forming device for butt welding longitudinal seams of large plates in rocket propellant tank sections, characterized in that, include: A shaping and guiding component includes an upper support component; the upper support component includes an upper outer support component and an upper inner support component; the upper outer support component includes an outer guide component; the outer guide component includes at least one outer arc-shaped guide plate; the upper inner support component includes an upper inner guide component; the upper inner guide component includes an inner arc-shaped guide plate; each inner arc-shaped guide plate is sleeved on the circumferential inner side of a corresponding outer arc-shaped guide plate, and the corresponding outer arc-shaped guide plates and inner arc-shaped guide plates are spaced apart; The ends of the outer arc-shaped guide plate and the inner arc-shaped guide plate are respectively placed at the unloading port and loading port of the welding station; the outer arc-shaped guide plate and the inner arc-shaped guide plate are used to receive the steel plate output from the welding station, and respectively limit and guide the steel plate from both sides of the steel plate.
2. The molding equipment according to claim 1, characterized in that, The outer arc-shaped guide plate is provided with at least one rotatable outer rolling wheel on its axial side; the inner arc-shaped guide plate is provided with at least one rotatable inner rolling wheel on its axial side; the outer rolling wheel and the inner rolling wheel are used to guide the steel plate.
3. The molding equipment according to claim 1, characterized in that, The outer arc-shaped guide plate has an outwardly inclined outwardly opening guide block at each end; the inner arc-shaped guide plate has an inwardly inclined upper inner guide block at each end; the outwardly opening guide block and the corresponding upper inner guide block cooperate to guide the steel plate to be transported between the outer arc-shaped guide plate and the inner arc-shaped guide plate.
4. The molding equipment according to claim 1, characterized in that, The upper outer support component further includes an upper outer bracket; the outer guide component is disposed on the upper outer bracket, and the upper outer bracket is used to support the outer guide component; the upper inner support component further includes an upper inner bracket; the upper inner guide component is disposed on the upper inner bracket, and the upper inner bracket is used to support the upper inner guide component.
5. The molding equipment according to claim 1, characterized in that, The shaping and guiding component further includes a lower right support component and a lower left support component; the lower right support component includes a lower right inner guide component; the lower left support component includes a lower left inner guide component; the lower right inner guide component includes a lower right arc-shaped guide plate; the lower left inner guide component includes a lower left arc-shaped guide plate; the lower right arc-shaped guide plate and the lower left arc-shaped guide plate are respectively placed at both ends of the outer arc-shaped guide plate and the inner arc-shaped guide plate, and are arranged along the extension line of the circumferential center line between the outer arc-shaped guide plate and the inner arc-shaped guide plate; the lower right arc-shaped guide plate is used to guide the steel plate output from the welding station to the upper support component; the lower left arc-shaped guide plate is used to cut the steel plate output from the upper support component.
6. The molding equipment according to claim 5, characterized in that, The lower left support component further includes a lower left bracket; the lower left inner guide component is disposed on the lower left bracket; the lower left bracket is used to support the lower left inner guide component; the lower right support component further includes a lower right frame; the lower right inner guide component is disposed on the lower right frame; the lower right frame is used to support the lower right inner guide component.
7. The molding equipment according to claim 6, characterized in that, The lower right arc-shaped guide plate is provided with at least one rotatable lower right roller on its axial side; the lower left arc-shaped guide plate is provided with at least one rotatable lower left roller on its axial side; the lower right roller and the lower left roller are used to guide the steel plate.
8. The molding equipment according to claim 1, characterized in that, It also includes a flip-up bracket; the flip-up bracket includes a column base, a flip-up column, and a C-shaped bracket; the flip-up column is disposed on the column base, the C-shaped bracket is disposed on the side of the flip-up column, and the opening of the C-shaped bracket is away from the flip-up column; Rotating motor components are respectively provided on the inner sides of the two opposite ends of the C-shaped bracket. The motor shaft of the rotating motor component is connected to the shaping guide component to flip the shaping guide component.
9. The molding equipment according to claim 5, characterized in that, The shaping guide component further includes two sets of flip-connecting components; each flip-connecting component includes a connecting rod component, an upper lead screw component, and a lower lead screw component; the upper lead screw component and the lower lead screw component are respectively disposed on opposite sides of the connecting rod component and are perpendicular to the connecting rod component; the two sets of flip-connecting components are respectively disposed on opposite sides of the upper support component; the connecting rod component is perpendicular to the plane where the outer arc-shaped guide plate is located; Both sides of the upper outer support component are respectively connected to the lead screw slider of the upper lead screw component of the set of flip-connecting components. The lead screw slider of the upper lead screw component drives the upper outer support component to slide relative to the upper lead screw component. The lower right support component and the lower left support component are respectively connected to the lead screw slider of the lower lead screw component of the set of flip-connecting components. The lead screw slider of the lower lead screw component drives the lower right support component and the lower left support component to slide relative to the lower lead screw component.
10. The molding equipment according to claim 8, characterized in that, The flipping bracket also includes a flipping base; the flipping base is provided with a flipping linear guide rail; the column base is slidably connected to the flipping linear guide rail to drive the shaping guide component to move.