Raw material batching device for plastic plate production
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGYANG JINLONG PLASTIC SHEET MFG CO LTD
- Filing Date
- 2025-06-17
- Publication Date
- 2026-05-15
AI Technical Summary
Existing mixing equipment is unable to effectively break down and uniformly mix clumps of plastic granules in humid environments, resulting in uneven performance during plastic sheet production and affecting product quality.
A variable frequency motor drives the crushing rod and crushing toothed plate to impact and crush agglomerated particles, which are then screened through a mesh screen. Combined with a geared motor-driven stirring rod and stirring blades, the particles are turned over and mixed to ensure particle uniformity.
This process effectively breaks down and uniformly mixes agglomerated particles, ensuring consistent physicochemical properties across all parts of the plastic sheet and improving product quality.
Smart Images

Figure CN224240044U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic sheet production, and in particular to a raw material batching device for plastic sheet production. Background Technology
[0002] Plastic sheets are widely used in construction, packaging, electronics and other fields due to their excellent properties such as light weight, corrosion resistance and easy processing. The production of plastic sheets usually requires mixing various types of plastic granules, such as polyethylene, polypropylene and polyvinyl chloride, in a precise formula ratio. Only by ensuring the accuracy and uniformity of the ingredients can the final plastic sheets have stable and standard physical and chemical properties, such as strength, toughness and heat resistance.
[0003] Plastic granules have strong hygroscopic properties. In humid environments, they easily absorb moisture from the air, causing them to stick together and gradually form clumps of varying sizes. However, current mixing equipment cannot properly crush and pre-treat the injected plastic granules. When these clumps enter the mixing equipment, they cannot be evenly mixed with other normal granules, resulting in uneven performance of the plastic sheets during production and affecting product quality. Therefore, we propose a raw material batching device for plastic sheet production to solve the above problems. Utility Model Content
[0004] The purpose of this utility model is to provide a raw material batching device for plastic sheet production, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A raw material batching device for plastic sheet production includes a batching box, a top plate fixedly installed on the upper surface of the batching box, a crushing hood fixedly installed on the upper surface of the top plate, a variable frequency motor fixedly installed on the upper surface of the crushing hood, a crushing rod fixedly installed at the output end of the variable frequency motor, a plurality of crushing tooth plates fixedly connected to the outer surface of the crushing rod, a mesh screen plate fixedly installed on the inner ring of the crushing hood, each of the crushing tooth plates being located above the mesh screen plate, and a batching and mixing component provided on one side of the batching box.
[0007] In a further embodiment, the mixing component includes a geared motor fixedly mounted on one side of the mixing box, a stirring rod fixedly mounted on the output end of the geared motor, and a plurality of first stirring blades and a plurality of second stirring blades fixedly connected to the outer surface of the stirring rod.
[0008] In a further embodiment, both the first and second stirring blades are located inside the mixing tank. The inner wall of the mixing tank is fixedly inlaid with two first bearings, and the inner rings of the two first bearings are fixedly connected to the outer surfaces of both ends of the stirring rod. The inner top wall of the crushing hood is fixedly inlaid with a second bearing, and the outer surface of the top end of the crushing rod is fixedly connected to the inner ring of the second bearing.
[0009] In a further embodiment, the inner bottom wall of the mixing box has two discharge holes, the bottom ends of the two discharge holes are fixedly connected to discharge pipes, and the outer surfaces of the two discharge pipes are fixedly connected to electric valves.
[0010] In a further embodiment, the upper surface of the crushing hood is fixedly connected to a plurality of injection pipes, and the top end of each injection pipe is fixedly connected to an injection hopper.
[0011] In a further embodiment, two sets of support seats are fixedly connected to the outer surface of the mixing box, and two guide plates are fixedly connected to one side of the two sets of support seats that are close to each other. The two guide plates are respectively located below the two discharge pipes.
[0012] In a further embodiment, a transparent observation plate is fixedly embedded on the outer surface of the mixing box, and a controller is fixedly installed on the outer surface of the mixing box.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This device, with its feeding hopper and feeding pipe, can guide agglomerated particles into the crushing hood. Simultaneously, a variable frequency motor drives the high-speed rotation of the crushing rod and crushing toothed plate, which impacts and crushes the agglomerated particles. The crushed particles are then screened by a mesh screen and fall into the batching bin, ensuring uniform particle size for subsequent processes. A geared motor drives the rotation of the stirring rod, causing the first and second stirring blades to agitate and mix the plastic particles from multiple directions. This device ensures that the crushed agglomerated particles are thoroughly and evenly mixed with other normal particles, guaranteeing consistent physicochemical properties across the plastic sheet and improving product quality. Attached Figure Description
[0015] Figure 1 A frontal three-dimensional structural diagram of a raw material batching device for plastic sheet production.
[0016] Figure 2 This is a frontal sectional view of the batching box in the raw material batching device for plastic sheet production.
[0017] Figure 3 This is a top-view sectional view of the batching box in the raw material batching device for plastic sheet production.
[0018] Figure 4 This is a frontal sectional view of the crushing hood in a raw material batching device for plastic sheet production.
[0019] Figure 5 This is a bottom-view cross-sectional view of the crushing hood in the raw material batching device for plastic sheet production.
[0020] In the diagram: 1. Batching box; 2. Top plate; 3. Crushing hood; 4. Batching and mixing component; 401. Gear motor; 402. Stirring rod; 403. First stirring blade; 404. Second stirring blade; 405. First bearing; 5. Controller; 6. Variable frequency motor; 7. Crushing rod; 8. Crushing tooth plate; 9. Grid screen plate; 10. Discharge pipe; 11. Electric valve; 12. Discharge hole; 13. Guide plate; 14. Support base; 15. Injection pipe; 16. Injection hopper; 17. Second bearing; 18. Transparent observation plate. Detailed Implementation
[0021] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0022] In terms of circuit structure, the drive and control circuits of this utility model are common and mature technologies. Those skilled in the art can select appropriate circuit components to build the circuit according to the power requirements and control requirements of the equipment. For the power supply components, common general power supply equipment on the market can be used, as long as the voltage and current requirements of the equipment are met. No special design is required. In addition, the electrical components in this application are all common electrical equipment in the prior art. This application will not elaborate on their models or internal structures.
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-5 In this utility model, a raw material batching device for plastic sheet production includes a batching box 1. A top plate 2 is fixedly installed on the upper surface of the batching box 1. A crushing hood 3 is fixedly installed on the upper surface of the top plate 2. A variable frequency motor 6 is fixedly installed on the upper surface of the crushing hood 3. A crushing rod 7 is fixedly installed at the output end of the variable frequency motor 6. Multiple crushing tooth plates 8 are fixedly connected to the outer surface of the crushing rod 7. A mesh screen plate 9 is fixedly installed on the inner ring of the crushing hood 3. Each crushing tooth plate 8 is located above the mesh screen plate 9. A batching and mixing component 4 is provided on one side of the batching box 1. The high-speed rotation of the crushing rod 7 and the crushing tooth plates 8 driven by the variable frequency motor 6 can crush and squeeze agglomerated particles. The crushed particles can fall into the batching box 1 after being screened by the mesh screen plate 9, ensuring that the particle size is uniform when entering the subsequent process.
[0025] In a further embodiment, the mixing component 4 includes a geared motor 401 fixedly mounted on one side of the mixing tank 1. A stirring rod 402 is fixedly mounted on the output end of the geared motor 401. Multiple first stirring blades 403 and multiple second stirring blades 404 are fixedly connected to the outer surface of the stirring rod 402. Both the first stirring blades 403 and the second stirring blades 404 are located inside the mixing tank 1. Two first bearings 405 are fixedly embedded in the inner wall of the mixing tank 1. The inner rings of the two first bearings 405 are connected to both ends of the stirring rod 402. The outer surface is fixedly connected, and the inner top wall of the crushing cover 3 is fixedly embedded with the second bearing 17. The outer surface of the top of the crushing rod 7 is fixedly connected to the inner ring of the second bearing 17. The output end of the reduction motor 401 drives the stirring rod 402 to rotate, and the first stirring blade 403 and the second stirring blade 404 on the stirring rod 402 will turn and stir the particles in the batching box 1 from different angles. The setting of the first bearing 405 can ensure the smooth rotation of the stirring rod 402, and the setting of the second bearing 17 can ensure the stable rotation of the crushing rod 7.
[0026] In a further embodiment, the inner bottom wall of the batching box 1 has two discharge holes 12, the bottom ends of which are fixedly connected to discharge pipes 10. The outer surfaces of the two discharge pipes 10 are fixedly connected to electric valves 11, which are electric shut-off ball valves. Two sets of support seats 14 are fixedly connected to the outer surface of the batching box 1. Two guide plates 13 are fixedly connected to the side of the two sets of support seats 14 that are close to each other. The two guide plates 13 are located below the two discharge pipes 10. The upper surface of the crushing hood 3 is fixedly connected to multiple injection pipes 15. Each injection pipe 15... The top of each device is fixedly connected to a feeding hopper 16. Through the feeding hopper 16 and the feeding pipe 15, agglomerated particles can be introduced into the crushing hood 3. A transparent observation plate 18 is fixedly embedded on the outer surface of the batching box 1. A controller 5 is fixedly installed on the outer surface of the batching box 1. Through the setting of the discharge hole 12, the discharge pipe 10 and the electric valve 11, the discharge of raw materials after mixing can be controlled. The setting of the support base 14 and the guide plate 13 can help guide the material to be discharged and collected smoothly. The transparent observation plate 18 makes it convenient for operators to observe the material in the box. The controller 5 can control the operation of the entire device.
[0027] The working principle of this utility model is as follows: When it is necessary to feed plastic sheet raw materials, plastic particles need to be poured into the crushing hood 3 through the feeding hopper 16 and the feeding pipe 15, and the variable frequency motor 6 is started to drive the crushing rod 7 to rotate. Then, the multiple crushing tooth plates 8 on the surface of the crushing rod 7 rotate at high speed, which can hit and squeeze the agglomerated plastic particles and crush them into smaller particles. The crushed particles fall into the feeding box 1 below through the mesh screen plate 9.
[0028] After the agglomerated plastic granules are crushed and enter the batching box 1, the geared motor 401 is started to drive the stirring rod 402 to rotate. Then, the first stirring blade 403 and the second stirring blade 404 on the surface of the stirring rod 402 stir the plastic granules in the batching box 1. The first stirring blade 403 and the second stirring blade 404 are distributed in position, which can turn and mix the plastic granules from multiple directions. When the plastic granules are evenly mixed, the controller 5 controls the electric valve 11 to open, so that the mixed plastic granules can be discharged through the discharge pipe 10.
[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0030] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A raw material batching device for plastic sheet production, characterized in that: The material includes a batching box (1), a top plate (2) is fixedly installed on the upper surface of the batching box (1), a crushing cover (3) is fixedly installed on the upper surface of the top plate (2), a variable frequency motor (6) is fixedly installed on the upper surface of the crushing cover (3), a crushing rod (7) is fixedly installed at the output end of the variable frequency motor (6), a plurality of crushing tooth plates (8) are fixedly connected to the outer surface of the crushing rod (7), a mesh screen plate (9) is fixedly installed on the inner ring of the crushing cover (3), and each of the crushing tooth plates (8) is located above the mesh screen plate (9). A batching and mixing component (4) is provided on one side of the batching box (1).
2. The raw material batching device for plastic sheet production according to claim 1, characterized in that: The mixing component (4) includes a geared motor (401) fixedly installed on one side of the mixing box (1). A stirring rod (402) is fixedly installed at the output end of the geared motor (401). A plurality of first stirring blades (403) and a plurality of second stirring blades (404) are fixedly connected to the outer surface of the stirring rod (402).
3. The raw material batching device for plastic sheet production according to claim 2, characterized in that: The first stirring blade (403) and the second stirring blade (404) are both located inside the batching box (1). The inner wall of the batching box (1) is fixedly inlaid with two first bearings (405). The inner rings of the two first bearings (405) are fixedly connected to the outer surfaces of both ends of the stirring rod (402). The inner top wall of the crushing cover (3) is fixedly inlaid with a second bearing (17). The outer surface of the top end of the crushing rod (7) is fixedly connected to the inner ring of the second bearing (17).
4. The raw material batching device for plastic sheet production according to claim 1, characterized in that: The inner bottom wall of the mixing box (1) has two discharge holes (12), and the bottom ends of the two discharge holes (12) are fixedly connected to discharge pipes (10), and the outer surfaces of the two discharge pipes (10) are fixedly connected to electric valves (11).
5. The raw material batching device for plastic sheet production according to claim 1, characterized in that: The upper surface of the crushing hood (3) is fixedly connected to a plurality of injection pipes (15), and the top end of each injection pipe (15) is fixedly connected to an injection hopper (16).
6. The raw material batching device for plastic sheet production according to claim 1, characterized in that: Two sets of support seats (14) are fixedly connected to the outer surface of the mixing box (1). Two guide plates (13) are fixedly connected to one side of the two sets of support seats (14) that are close to each other. The two guide plates (13) are located below the two discharge pipes (10).
7. The raw material batching device for plastic sheet production according to claim 1, characterized in that: A transparent observation plate (18) is fixedly embedded on the outer surface of the mixing box (1), and a controller (5) is fixedly installed on the outer surface of the mixing box (1).