Efficient underwater pelletizing device

By introducing a striking mechanism, an anti-clogging structure, and a cleaning structure into the underwater pelletizing device, the problem of screen plate clogging was solved, achieving efficient screening and automatic feeding, and improving the processing efficiency of rubber and plastic pellets.

CN224240071UActive Publication Date: 2026-05-15TAIZHOU KEFEI RUBBER & PLASTIC MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TAIZHOU KEFEI RUBBER & PLASTIC MASCH CO LTD
Filing Date
2025-04-17
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing high-efficiency underwater pelletizing devices are prone to screen plate clogging, which affects the screening efficiency of rubber and plastic pellets.

Method used

The design incorporates a striking mechanism, an anti-clogging structure, and a cleaning structure. The striking mechanism causes the screen plate to shake, the anti-clogging structure enables automatic feeding, and the cleaning structure cleans the pelletizing blade, thus solving the problems of screen plate clogging and low pelletizing efficiency.

Benefits of technology

It improves screening efficiency, avoids screen plate clogging, realizes automatic feeding and efficient pelletizing, and enhances overall processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber and plastic processing, and provides an efficient underwater pelletizing device which comprises a pelletizing box, a pelletizing cutter is installed in the pelletizing box and connected with a driving mechanism driving the pelletizing cutter to move, a water spraying assembly is installed on the pelletizing box, a cleaning structure is arranged on one side of the top end of the interior of the pelletizing box, and a water spraying assembly is installed on the other side of the top end of the interior of the pelletizing box. The grain cutting device comprises a grain cutting box, a feeding port is formed in the top end of the grain cutting box, the grain cutting box is fixedly installed on a base, a screening box is installed in the base, the screening box and the grain cutting box are connected through a discharging channel, an anti-blocking structure is arranged in the discharging channel, and a discharging port is formed in one side of the screening box. The beating mechanism and the fixed motor act on the connecting shaft to rotate, the beating hammer rotates, the sieve plate is pushed to move upwards, in the moving process, the limiting spring drives the sieve plate to move, the sieve plate is made to shake, the purpose of vibration screening of rubber and plastic particles is achieved, and the condition that the sieve plate is blocked is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of rubber and plastic processing technology, and in particular to a high-efficiency underwater pelletizing device. Background Technology

[0002] In the process of rubber and plastic processing, underwater pelletizing devices are required. Underwater pelletizing devices are a new type of processing machine. Their principle is to cut and crush materials into the required particle size by the propulsion of water flow and the rotation of blades, and then discharge the particle material from the equipment. They have the characteristics of low thermal deformation, high precision, and high torque.

[0003] To address this, patent CN213081962U discloses a novel underwater pelletizing device, comprising a frame, a control cabinet, a cutting device, and a vibrating screen. The frame is composed of vertical and horizontal plates, which are vertically connected to each other. A support is suspended at the bottom of the horizontal plate. The support extends downwards. The control cabinet is connected to the bottom of the support. The control cabinet is connected to the cutting device via a connecting pipe. The vibrating screen is mounted on the cutting device. A chiller is mounted on the vertical plate of the frame. This novel device facilitates adjustment of the cutting blade during operation, ensuring that the blade maintains close contact with the template surface, and its structure extends the service life of the blade.

[0004] When using existing high-efficiency underwater pelletizing devices, rubber and plastic pellets tend to accumulate on the screen plate, causing blockage and affecting the screening efficiency of the screen plate for rubber and plastic pellets. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency underwater pelletizing device to solve the problem of easy clogging of the screen plate in an existing high-efficiency underwater pelletizing device.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a high-efficiency underwater pelletizing device, including a pelletizing box, a pelletizing knife installed inside the pelletizing box and connected to a drive mechanism that drives its movement, a water spraying assembly installed on the pelletizing box, a cleaning structure provided on one side of the top of the pelletizing box, a feed inlet installed at the top of the pelletizing box, the pelletizing box being fixedly installed on a base, a screening box installed inside the base, the screening box being connected to the pelletizing box through a discharge channel, an anti-clogging structure provided inside the discharge channel, a discharge port installed on one side of the screening box, a screening component installed inside the screening box, and a striking mechanism for driving its movement provided below the screening component, the striking mechanism including a connecting shaft installed below the screening component, a fixed motor connected to the connecting shaft, and striking hammers evenly installed on the connecting shaft.

[0007] Preferably, the hammers are arranged at equal intervals on the connecting shaft.

[0008] The above structure enhances the shaking effect of the sieve plate.

[0009] Preferably, the water spraying assembly includes a water pump, a water pipe, and a water spray nozzle. The water pipe is installed between the pelletizing box and the screening box, the water pump is installed on the water pipe, and a water spray nozzle is installed at one end of the water pipe.

[0010] Preferably, the screening assembly includes a support, limiting springs, a connector, and a sieve plate. The support is installed on the inner wall of the screening box, the limiting springs are evenly installed on the support, and the sieve plate is installed on the limiting springs. A connector is installed between the sieve plate and the inner wall of the screening box.

[0011] With the above structure, water can be injected during pelletizing to form rubber and plastic pellets.

[0012] Preferably, the sieve plate has an inclined structure.

[0013] The above structure allows for the discharge of the screened rubber and plastic granules.

[0014] Preferably, the anti-clogging structure includes a belt assembly, a spiral blade, a driven gear, a driving gear, and a rotating shaft. The spiral blade is installed inside the discharge channel. A driven gear is installed at the top of the spiral blade, and a driving gear meshes with one side of the driven gear. A rotating shaft is coaxially installed on one side of the driving gear. The rotating shaft is connected to the connecting shaft via a belt assembly.

[0015] The above structure allows for the continuous feeding of rubber and plastic granules from the discharge channel into the screening box, achieving automatic feeding.

[0016] Preferably, the cleaning structure includes a fixed frame, a limiting groove, a telescopic spring, and a scraper. The fixed frame is installed on one side of the top of the pelletizing box. The inner side of the fixed frame is symmetrically provided with limiting grooves. The limiting grooves are uniformly installed with telescopic springs, and a scraper is installed at one end of each telescopic spring.

[0017] The above structure allows for cleaning of the pelletizing blade, improving pelletizing efficiency.

[0018] The advantages of the high-efficiency underwater pelletizing device provided by this utility model are as follows:

[0019] The screening component can screen rubber and plastic granules. During screening, the striking mechanism operates to make the screen plate shake, thereby achieving the purpose of vibrating screening of rubber and plastic granules and improving screening efficiency. At the same time, the anti-clogging structure can continuously feed the rubber and plastic granules in the discharge channel into the screening box, achieving the purpose of automatic feeding. The cleaning structure can clean the pelletizing blade and improve its pelletizing efficiency.

[0020] The set-up striking mechanism causes the fixed motor to rotate, the striking hammer to rotate, and pushes the screen plate to move upward. During the movement, the limit spring drives the screen plate to move, causing the screen plate to shake, thereby achieving the purpose of vibrating screening of rubber and plastic particles and avoiding screen plate blockage.

[0021] With the anti-blocking structure in place, when the striking mechanism is in operation, the belt assembly drives the rotating shaft to rotate, the drive gear drives the driven gear to rotate, and the spiral blades rotate, continuously feeding the rubber and plastic granules in the discharge channel into the screening box, thus achieving the purpose of automatic feeding.

[0022] Through the designed cleaning structure, the scraper moves under the action of the telescopic spring and comes into contact with the pelletizing blade. During the movement of the pelletizing blade, the scraper can scrape off the rubber and plastic material adhering to the pelletizing blade, thereby achieving the purpose of cleaning and improving pelletizing efficiency. Attached Figure Description

[0023] Figure 1 This is a front view structural diagram of the present utility model;

[0024] Figure 2 This is a front view cross-sectional structural diagram of the present invention;

[0025] Figure 3 This is a front view structural diagram of the striking mechanism of this utility model;

[0026] Figure 4 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0027] Figure 5 This is a side view sectional diagram of the cleaning structure of this utility model.

[0028] The reference numerals in the diagram are as follows: 1. Drive mechanism; 2. Base; 3. Screening box; 4. Beating mechanism; 401. Fixed motor; 402. Beating hammer; 403. Connecting shaft; 5. Discharge port; 6. Discharge channel; 7. Pelletizing box; 8. Feed port; 9. Water spray assembly; 901. Water pump; 902. Water pipe; 903. Water spray nozzle; 10. Pelletizer; 11. Screening assembly; 1101. Support; 1102. Limiting spring; 1103. Connector; 1104. Screen plate; 12. Anti-clogging structure; 1201. Belt assembly; 1202. Spiral blade; 1203. Driven gear; 1204. Driven gear; 1205. Rotating shaft; 13. Cleaning structure; 1301. Fixed frame; 1302. Limiting groove; 1303. Telescopic spring; 1304. Scraper. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figures 1-5 The present invention provides a high-efficiency underwater pelletizing device, including a pelletizing box 7.

[0031] Reference Figures 1-5 As shown, a pelletizing blade 10 is installed inside the pelletizing box 7, and the pelletizing blade 10 is connected to the drive mechanism 1 that drives it to move. A water spraying assembly 9 is installed on the pelletizing box 7. The water spraying assembly 9 includes a water pump 901, a water pipe 902 and a water spray nozzle 903. The water pipe 902 is installed between the pelletizing box 7 and the screening box 3. The water pump 901 is installed on the water pipe 902, and a water spray nozzle 903 is installed at one end of the water pipe 902.

[0032] The top of the pelletizing box 7 is equipped with a feed inlet 8, and a cutting mold is installed inside the feed inlet 8. The pelletizing box 7 is fixedly installed on the base 2, and a screening box 3 is installed inside the base 2. The screening box 3 is connected to the pelletizing box 7 through the discharge channel 6.

[0033] A discharge port 5 is installed on one side of the screening box 3. A screening assembly 11 is installed inside the screening box 3. The screening assembly 11 is used to screen rubber and plastic granules. The screening assembly 11 includes a support 1101, a limiting spring 1102, a connector 1103 and a screen plate 1104. The support 1101 is installed on the inner wall of the screening box 3. The limiting springs 1102 are evenly installed on the support 1101 and the screen plate 1104 is installed on the limiting springs 1102. The screen plate 1104 has an inclined structure. The connector 1103 is installed between the screen plate 1104 and the inner wall of the screening box 3.

[0034] Below the screening component 11 is a striking mechanism 4 for moving it. The striking mechanism 4 includes a connecting shaft 403 installed below the screening component 11, a fixed motor 401 connected to the connecting shaft 403, and striking hammers 402 evenly installed on the connecting shaft 403. The striking hammers 402 are arranged at equal intervals on the connecting shaft 403.

[0035] Rubber and plastic materials enter the pelletizing box 7 through the feed port 8 and the cutting die. The driving mechanism 1 drives the pelletizing knife 10 to move, which cuts the rubber and plastic materials formed by the cutting die into pellets evenly. At the same time, the water pump 901 is started, and the water in the screening box 3 is sent to the spray nozzle 903 through the water pipe 902. The pellets are sprayed out through the spray nozzle 903 to form pellets. The formed rubber and plastic pellets enter the screening box 3 through the discharge channel 6. The screening component 11 screens them. During screening, the fixed motor 401 is started, the connecting shaft 403 rotates, the hammer 402 rotates, and pushes the screen plate 1104 to move upward. During the movement, the limit spring 1102 drives the screen plate 1104 to move, so that the screen plate 1104 shakes and vibrates to screen the rubber and plastic pellets to avoid the screen plate 1104 from clogging. The screened rubber and plastic pellets are discharged from the discharge port 5.

[0036] Reference Figure 2 and Figure 3 As shown, the discharge channel 6 is equipped with an anti-blocking structure 12. The anti-blocking structure 12 is used to continuously feed the rubber and plastic granules in the discharge channel 6 into the screening box 3 for automatic feeding. The anti-blocking structure 12 includes a belt assembly 1201, a spiral blade 1202, a driven gear 1203, a driving gear 1204, and a rotating shaft 1205. The spiral blade 1202 is installed inside the discharge channel 6. The driven gear 1203 is installed at the top of the spiral blade 1202, and the driving gear 1204 is meshed on one side of the driven gear 1203. The rotating shaft 1205 is coaxially installed on one side of the driving gear 1204. The rotating shaft 1205 is connected to the connecting shaft 403 through the belt assembly 1201.

[0037] When the striking mechanism 4 is in operation, the belt assembly 1201 drives the rotating shaft 1205 to rotate, the driving gear 1204 drives the driven gear 1203 to rotate, and the spiral blade 1202 rotates, continuously feeding the rubber and plastic granules in the discharge channel 6 into the screening box 3 for automatic feeding, thus avoiding the situation where rubber granules block the discharge channel 6.

[0038] Reference Figure 2 and Figure 5 As shown, a cleaning structure 13 is provided on one side of the top of the pelletizing box 7. The cleaning structure 13 is used to clean the rubber and plastic materials adhering to the pelletizing blade 10. The cleaning structure 13 includes a fixing frame 1301, a limiting groove 1302, a telescopic spring 1303 and a scraper 1304. The fixing frame 1301 is installed on one side of the top of the pelletizing box 7. The limiting groove 1302 is symmetrically opened on the inner side of the fixing frame 1301. The telescopic spring 1303 is evenly installed inside the limiting groove 1302, and a scraper 1304 is installed on one end of each telescopic spring 1303.

[0039] During pelletizing, the extension spring 1303 causes the scraper 1304 to move and contact the pelletizing blade 10. As the pelletizing blade 10 moves, the scraper 1304 can scrape off the rubber and plastic material adhering to the pelletizing blade 10, thereby cleaning it and improving pelletizing efficiency.

[0040] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A high-efficiency underwater pelletizing device, comprising a pelletizing box (7); Its features are: The pelletizing box (7) is equipped with a pelletizing knife (10) inside, and the pelletizing knife (10) is connected to the drive mechanism (1) that drives it to move. A water spraying assembly (9) is installed on the pelletizing box (7), and a cleaning structure (13) is provided on one side of the top of the inside of the pelletizing box (7). The top of the pelletizing box (7) is equipped with a feed inlet (8). The pelletizing box (7) is fixedly installed on the base (2). The base (2) is equipped with a screening box (3). The screening box (3) is connected to the pelletizing box (7) through a discharge channel (6). The discharge channel (6) is equipped with an anti-blocking structure (12). The screening box (3) has a discharge port (5) installed on one side. The screening box (3) is equipped with a screening component (11) inside. A knocking mechanism (4) for driving the screening component (11) to move is provided below the screening component (11). The striking mechanism (4) includes a connecting shaft (403) installed below the screening component (11), a fixed motor (401) connected to the connecting shaft (403), and striking hammers (402) evenly installed on the connecting shaft (403).

2. The high-efficiency underwater pelletizing device according to claim 1, characterized in that: The hammers (402) are arranged at equal intervals on the connecting shaft (403).

3. The high-efficiency underwater pelletizing device according to claim 1, characterized in that: The water spray assembly (9) includes a water pump (901), a water pipe (902), and a water spray nozzle (903). The water pipe (902) is installed between the pelletizing box (7) and the screening box (3). The water pump (901) is installed on the water pipe (902), and the water spray nozzle (903) is installed at one end of the water pipe (902).

4. The high-efficiency underwater pelletizing device according to claim 1, characterized in that: The screening assembly (11) includes a bracket (1101), a limiting spring (1102), a connector (1103), and a sieve plate (1104). The bracket (1101) is installed on the inner wall of the screening box (3). The limiting spring (1102) is evenly installed on the bracket (1101), and the sieve plate (1104) is installed on the limiting spring (1102). The connector (1103) is installed between the sieve plate (1104) and the inner wall of the screening box (3).

5. The high-efficiency underwater pelletizing device according to claim 4, characterized in that: The sieve plate (1104) has an inclined structure.

6. The high-efficiency underwater pelletizing device according to claim 1, characterized in that: The anti-clogging structure (12) includes a belt assembly (1201), a spiral blade (1202), a driven gear (1203), a driving gear (1204), and a rotating shaft (1205). The spiral blade (1202) is installed inside the discharge channel (6). The driven gear (1203) is installed at the top of the spiral blade (1202), and the driving gear (1204) is meshed on one side of the driven gear (1203). The rotating shaft (1205) is coaxially installed on one side of the driving gear (1204). The rotating shaft (1205) is connected to the connecting shaft (403) through the belt assembly (1201).

7. The high-efficiency underwater pelletizing device according to claim 1, characterized in that: The cleaning structure (13) includes a fixing frame (1301), a limiting groove (1302), a telescopic spring (1303), and a scraper (1304). The fixing frame (1301) is installed on one side of the top of the pelletizing box (7). The inner side of the fixing frame (1301) is symmetrically provided with limiting grooves (1302). The limiting grooves (1302) are uniformly installed with telescopic springs (1303) inside, and a scraper (1304) is installed at one end of each telescopic spring (1303).