Waste collecting device for blister part production line

By designing a waste collection device with a support frame and crushing structure, and utilizing a motor-driven gear transmission and omnidirectional wheel design, the problem of existing devices being unable to crush waste has been solved, achieving efficient crushing and stable collection of waste, thereby improving production efficiency and environmental benefits.

CN224240115UActive Publication Date: 2026-05-15FUZHOU GUANHONG NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUZHOU GUANHONG NEW MATERIAL TECH CO LTD
Filing Date
2025-06-17
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing waste collection devices on thermoforming production lines have limited functionality and cannot effectively crush and process waste, resulting in large waste volumes, large space occupation, high transportation costs, and negative impacts on the cleanliness and efficiency of the production site.

Method used

A waste collection device comprising a support frame, a crushing structure, and a collection component was designed. The device utilizes a motor-driven gear transmission to rotate the crushing rollers relative to each other. Combined with the design of locking casters and locking posts with plastic buckles, it achieves efficient crushing and stable collection of waste, facilitating movement and discharge.

Benefits of technology

It achieves efficient crushing of waste materials, reduces volume, facilitates transportation and storage, improves the cleanliness and efficiency of the production site, and reduces transportation costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a waste material collecting device for a plastic uptake part production line, which belongs to the field of plastic uptake part production and comprises a support, a waste material collecting device and a waste material collecting device. A collecting assembly; the opening and closing door is locked on the collecting box through a locking piece, two clamping columns are installed at the end, away from an opening, of the collecting box, a handle is installed on the two clamping columns in a penetrating mode, two plastic buckles are installed on the support, and when the clamping columns are buckled in the plastic buckles, the collecting box can collect broken waste. The motor drives the gear transmission to enable the double crushing rollers to rotate relatively, wastes are crushed efficiently, the volume of the wastes is reduced, follow-up treatment is facilitated, locking universal wheels at the bottom of the collecting box are convenient to move, clamping columns are matched with plastic buckles to realize stable connection, stable collection is ensured, movement is convenient after collection, and the wastes can be discharged by rotating a stop block and opening an opening and closing door. The waste treatment problem is effectively solved, and production efficiency and environmental protection benefits are improved.
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Description

Technical Field

[0001] This utility model relates to the field of thermoforming parts production technology, and in particular to a waste collection device for thermoforming parts production lines. Background Technology

[0002] In the current booming development of the thermoforming parts manufacturing industry, thermoformed parts, with their significant advantages such as light weight, low cost, and convenient molding, are widely used in many fields such as electronics, food, medicine, and toys, and market demand continues to rise. On thermoforming parts production lines, waste generation occurs at multiple stages. From cutting and stamping raw materials to trimming and punching after molding, a large amount of scrap and defective products are inevitably generated.

[0003] Currently, some thermoforming parts manufacturers handle production waste in a rather rudimentary way. Some companies simply pile it up and store it until a certain amount is accumulated, then hand it over to professional recycling organizations for processing. However, this method has many drawbacks: on the one hand, the accumulation of large amounts of waste not only affects the cleanliness and order of the production site and reduces production efficiency, but may also cause safety accidents due to the random scattering of waste; on the other hand, unprocessed waste is bulky, taking up a lot of space during transportation, leading to a significant increase in transportation costs, and also reducing the recycling efficiency of recycling organizations.

[0004] To improve this situation, some companies have begun to introduce waste collection devices in an attempt to effectively manage waste from the production of thermoformed parts. However, most existing waste collection devices are single-function, only capable of simple collection and unable to crush the waste. This results in the collected waste remaining in a large volume, causing inconvenience not only in subsequent storage and transportation but also hindering further recycling. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a waste collection device for a thermoforming production line.

[0006] An embodiment of this utility model provides a waste collection device for a blister packaging production line, comprising:

[0007] A support frame on which a waste crushing structure is mounted;

[0008] A collection assembly includes a movable collection box with an opening at one end. A hinged door is connected to the opening near the bottom of the collection box, and the door is locked to the collection box by a lock. Two locking posts are installed at the end of the collection box away from the opening, and handles are installed through the two locking posts. Two plastic buckles are installed on the bracket. When the locking posts are fastened in the plastic buckles, the collection box can collect broken waste materials.

[0009] Furthermore, the crushing structure includes a crushing frame mounted on a support, two crushing rollers rotatably connected inside the crushing frame, a motor mounted on the crushing frame, the output end of the motor being coaxially and fixedly connected to the crushing rollers, and gears mounted on both crushing rollers, with the two gears meshing with each other.

[0010] Furthermore, a support plate is installed on the crushing frame, and the motor is mounted on the support plate.

[0011] Furthermore, a shielding frame is installed on the crushing frame, and the shielding frame covers the outside of the two gears.

[0012] Furthermore, the bottom of the collection box is equipped with four locking casters, which are arranged in a rectangular pattern.

[0013] Furthermore, the locking element includes a stop that is rotatably mounted on the collection box, the stop being slidably opposed to the opening and closing door.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] This utility model features a motor-driven gear transmission that enables the two crushing rollers to rotate relative to each other, efficiently crushing waste materials, reducing waste volume, and facilitating subsequent processing. The bottom of the collection box has locking casters for easy movement, and the locking post and plastic buckle work together to achieve a stable connection, ensuring stable collection. After collection, it is easy to move. The waste can be discharged by rotating the stop block to open the switch door. This effectively solves the problem of waste disposal and improves production efficiency and environmental benefits. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a waste collection device for a thermoforming production line as described in this embodiment of the present invention.

[0017] Figure 2 This is a schematic diagram of the gear in a waste collection device for a thermoforming production line as described in this embodiment of the present invention.

[0018] Figure 3 This is a rear view of a waste collection device for a thermoforming production line as described in an embodiment of this utility model.

[0019] Figure 4This is a schematic diagram of the plastic buckle and the locking post in a waste collection device for a blister packaging production line as described in this embodiment of the present invention.

[0020] In the above attached diagram: 1 bracket, 2 crushing frame, 3 crushing roller, 4 shielding frame, 5 collection box, 6 locking caster wheel, 7 stop block, 8 gear, 9 motor, 10 locking post, 11 support plate, 12 handle, 13 connecting block, 14 plastic buckle, 15 switch door. Detailed Implementation

[0021] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0022] In this utility model, bearings are installed at all rotating parts, and the rotating parts pass through the inner ring of the bearings and are fixedly connected to them.

[0023] like Figures 1-4 As shown in the figure, this utility model embodiment proposes a waste collection device for a thermoforming production line, comprising:

[0024] A support frame 1 is provided, on which a waste crushing structure is installed. The crushing structure includes a crushing frame 2 mounted on the support frame 1, with two crushing rollers 3 rotatably connected inside the crushing frame 2. A motor 9 is mounted on the crushing frame 2, and the output end of the motor 9 is coaxially and fixedly connected to the crushing rollers 3. Gears 8 are mounted on both crushing rollers 3, and short shafts are mounted on the crushing rollers 3. The short shafts pass through the crushing frame 2 and are rotatably connected to it. The gears 8 are mounted on the short shafts. The two gears 8 mesh with each other. The waste generated during production is placed between the two crushing rollers 3. The motor 9 drives the crushing rollers 3 to rotate. Through the transmission of the gears 8, the two crushing rollers 3 rotate relative to each other, thereby crushing the waste.

[0025] A support plate 11 is installed on the crushing frame 2, and the motor 9 is installed on the support plate 11. The support plate 11 can support the motor 9 and ensure its stability during operation.

[0026] A shielding frame 4 is installed on the crushing frame 2. The shielding frame 4 covers the outside of the two gears 8. The shielding frame 4 can cover the gears 8 to ensure stable meshing and make the transmission safer.

[0027] The collection component includes a movable collection box 5, with four locking casters 6 installed at the bottom of the collection box 5. The four locking casters 6 are arranged in a rectangular shape, and the collection box 5 can be moved easily by setting the locking casters 6. The collection box 5 can be used to collect crushed waste materials.

[0028] One end of the collection box 5 is open, and a switch door 15 is hinged to the opening near the bottom of the collection box 5. A stop bar is fixed to the inner wall of the collection box 5. When the switch door 15 is in a vertical position, it abuts against the stop bar, preventing further rotation. The switch door 15 is locked to the collection box 5 by a locking mechanism, which includes a stop block 7 rotatably mounted on the collection box 5. A damping shaft is fixed to the stop block 7, which is also fixed to the collection box 5, thus positioning the stop block 7. The stop block 7 slides against the switch door 15, locking the switch door 15 in place.

[0029] Two locking posts 10 are installed at the end of the collection box 5 away from the opening. A handle 12 is installed through the two locking posts 10. Two plastic buckles 14 are installed on the bracket 1. Pushing the handle 12 moves the locking posts 10 and the collection box 5. The locking posts 10 abut against the plastic buckles 14. Then, pushing the handle 12 further moves the locking posts 10 to squeeze the plastic buckles 14, causing them to deform and expand outward. When the locking posts 10 are locked inside the plastic buckles 14, the plastic buckles 14 reset and lock onto the locking posts 10. At this time, the collection box 5 is opposite to the crushing frame 2. The collection box 5 can collect the crushed waste. In this way, the crushed waste can be collected.

[0030] After collection is complete, pull handle 12 to disengage the locking post 10 from the plastic buckle 14, move the collection box 5 to a suitable position, rotate the stop block 7 to no longer obstruct the switch door 15, open the switch door 15 to discharge the crushed waste for the next step of processing, such as further crushing.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A waste collection device for a thermoforming production line, characterized in that, include: A support (1) is provided, on which a waste crushing structure is installed; Collect components; The collection assembly includes a movable collection box (5), one end of which is open. A hinged door (15) is connected to the opening near the bottom of the collection box (5). The door (15) is locked to the collection box (5) by a lock. Two locking posts (10) are installed at the end of the collection box (5) away from the opening. A handle (12) is installed through the two locking posts (10). Two plastic buckles (14) are installed on the bracket (1). When the locking posts (10) are fastened in the plastic buckles (14), the collection box (5) can collect broken waste.

2. The waste collection device for a thermoforming production line according to claim 1, characterized in that, in: The crushing structure includes a crushing frame (2) mounted on a support (1). Two crushing rollers (3) are rotatably connected inside the crushing frame (2). A motor (9) is mounted on the crushing frame (2). The output end of the motor (9) is coaxially fixedly connected to the crushing rollers (3). Gears (8) are mounted on both crushing rollers (3), and the two gears (8) mesh with each other.

3. The waste collection device for a thermoforming production line according to claim 2, characterized in that, in: A support plate (11) is installed on the crushing frame (2), and the motor (9) is installed on the support plate (11).

4. The waste collection device for a thermoforming production line according to claim 2, characterized in that, in: A shielding frame (4) is installed on the crushing frame (2), and the shielding frame (4) covers the outside of the two gears (8).

5. A waste collection device for a thermoforming production line according to claim 1, characterized in that, in: The bottom of the collection box (5) is equipped with four locking casters (6), which are arranged in a rectangular shape.

6. The waste collection device for a thermoforming production line according to claim 1, characterized in that, in: The locking mechanism includes a stop (7) rotatably mounted on the collection box (5), the stop (7) slidingly abutting against the opening and closing door (15).