Double-rail sliding type multipurpose rubber pipe composite production line

Abstract

The utility model discloses a double-rail sliding type multipurpose rubber hose composite production line, which relates to the technical field of rubber hose production and comprises two sliding rails, two sliding blocks are slidably mounted on the outer sides of the sliding rails, a bearing plate is fixedly mounted between two adjacent sliding blocks on two sides, and a connecting plate is fixedly mounted at the bottoms of the two bearing plates. A mounting plate is fixedly mounted between the two sliding rails, a driving assembly used for driving the connecting plate to move is arranged on the inner side of the mounting plate, a stabilizing assembly used for abutting against the bottom faces of the bearing plates is mounted on the inner side of the mounting plate, two magnetic blocks are mounted on the bottom face of the connecting plate, and the vertical positions of the two magnetic blocks correspond to the two bearing plates correspondingly. And a detection piece matched with the magnetic block is mounted on the inner side of the mounting plate. The top surfaces of the two bearing plates are respectively provided with equipment for producing different rubber tubes, the bearing plates are driven by the driving assembly to move, and the bearing plates in the middle of the sliding rail are switched, so that the equipment on the top surfaces of the bearing plates participating in production is switched.

Description

Technical Field

[0001] This utility model relates to the field of hose production technology, specifically to a dual-track sliding multi-purpose hose composite production line. Background Technology

[0002] In the rubber and plastic pipe manufacturing industry, with the diversification of market demand, the market demand has shown significant characteristics of diversification and customization. The requirements for technical parameters such as material properties, pipe diameter, and pressure resistance of rubber hoses vary greatly in sub-sectors such as building water supply and drainage, automotive air conditioning systems, and medical devices. Enterprises need to produce multiple types of rubber hoses, including PE water supply pipes, EPDM air conditioning pipes, and PVC medical catheters, to meet the diversified needs of customers.

[0003] Traditional hose production lines suffer from severe equipment duplication, leading to resource waste. For example, water pipe production lines and air conditioning pipe production lines often each have their own extruders, traction machines, and other general-purpose equipment. These duplicate purchases not only tie up a lot of capital but also create redundant space. This is especially problematic for small and medium-sized manufacturing enterprises, where limited factory space and high equipment investment create a contradiction, hindering capacity expansion and cost control. In terms of production flexibility, the rigid structure of traditional production lines results in low product changeover efficiency. Due to differences in equipment across production lines, when an enterprise needs to adjust the type of products produced, the entire production line must be readjusted, involving complex processes such as equipment replacement and debugging. This is not only time-consuming and labor-intensive but also reduces production efficiency due to idle equipment. During peak and off-peak seasons, enterprises struggle to quickly switch the production ratio of water pipes and air conditioning pipes, resulting in an unreasonable allocation of production resources. To address this, we propose a dual-track sliding multi-purpose hose composite production line. Utility Model Content

[0004] The purpose of this invention is to provide a dual-track sliding multi-purpose hose composite production line to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0006] A dual-track sliding multipurpose hose composite production line includes two slide rails, two sliders are slidably installed on the outer side of the slide rails, a bearing plate is fixedly installed between two adjacent sliders on both sides, and a connecting plate is fixedly installed at the bottom of the two bearing plates.

[0007] An installation plate is fixedly installed between the two slide rails. A drive component for moving the connecting plate is provided on the inner side of the installation plate. A stabilizing component for abutting the bottom surface of the support plate is installed on the inner side of the installation plate. Two magnetic blocks are installed on the bottom surface of the connecting plate. The vertical positions of the two magnetic blocks correspond to the two support plates respectively. A detection element that cooperates with the magnetic blocks is installed on the inner side of the installation plate.

[0008] In the above technical solution, the top surfaces of the two support plates are respectively equipped with equipment for producing water pipes and air conditioning pipes. The connecting plate and support plate are moved by the drive component, and the support plate located in the middle of the slide rail is switched, thereby switching the equipment on the top surface of the support plate participating in the production.

[0009] A further improvement of the present invention is that the drive assembly includes a motor, a gear and a plurality of teeth, the teeth are fixedly installed on one side of the connecting plate, the motor is fixedly installed on the inner side of the mounting plate, the gear is fixedly installed on the output end of the motor, and the gear meshes with the teeth.

[0010] In the above technical solution, turning on the motor switch drives the gear to rotate, the gear drives the connecting plate to move through its teeth, and the connecting plate drives the two bearing plates to move synchronously.

[0011] A further improvement of this utility model is that the teeth are distributed in a straight line with equal spacing on the surface of the connecting plate.

[0012] The above technical solution enables the gear rotation to drive the teeth and connecting plate to move.

[0013] A further improvement of the present invention is that the stabilizing component includes two electric push rods, which are fixedly installed on one side of the mounting plate. A pressure plate is fixedly installed at the output end of the electric push rod, and an anti-slip pad for contacting the bottom surface of the bearing plate is provided on the top surface of the pressure plate.

[0014] Using the above technical solution, after the bearing plate is correctly positioned, the electric push rod is opened and performs an axial extension action. The pressure plate connected to the output end of the push rod moves smoothly in the vertical direction, causing the anti-slip pad to synchronously approach the lower surface of the bearing plate. As the push rod travels further, the anti-slip pad forms a clamping surface, and the bottom surface of the bearing plate is completely adhered through evenly distributed mechanical pressure, thereby fixing the bearing plate near the middle of the slide rail and ensuring the stability of the bearing plate and the equipment position on the top surface of the bearing plate.

[0015] A further improvement of this utility model is that the anti-slip pad is bonded to the top surface of the pressure plate, and the anti-slip pad is made of rubber.

[0016] Using the above technical solution, the anti-slip pad can ensure friction when it contacts the bottom surface of the bearing plate.

[0017] A further improvement of the present invention is that the detection component includes a magnetic induction sensor, which is fixedly installed inside the mounting plate.

[0018] In the above technical solution, the magnetic induction sensor and the controller are electrically connected. When a magnetic block is aligned with the magnetic induction sensor, the controller notifies the operator of the carrier plate's position via an audible and visual alarm or a display, ensuring the carrier plate is in the correct position after switching, thereby ensuring the normal operation of the equipment on top of the carrier plate.

[0019] A further improvement of this utility model is that: both sides of the top surface of the slide rail are fixedly installed with stop blocks.

[0020] In the above technical solution, the stop block is used to limit the position of the slider and prevent the slider from detaching from the outside of the slide rail.

[0021] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0022] 1. This utility model provides a double-track sliding multi-purpose hose composite production line. When it is necessary to switch equipment, the motor switch is turned on, which drives the gear to rotate. The gear drives the connecting plate to move through the teeth. The connecting plate drives the two bearing plates to move synchronously, switching the equipment near the middle of the slide rail, thereby changing the purpose of the production line. It is more convenient to switch, thereby increasing the purpose of the production line and saving equipment.

[0023] 2. This utility model provides a double-track sliding multi-purpose hose composite production line. After the support plate near the middle of the slide rail moves into position, a magnetic block at the bottom of the connecting plate faces the magnetic induction sensor. After the magnetic induction sensor detects the magnetic block, it can send a signal to the controller. The controller notifies the operator that the support plate is in the correct position through sound and light or display. Then, it controls the electric push rod to open, driving the pressure plate and anti-slip pad to move closer to the bottom surface of the support plate. This allows the anti-slip pad and pressure plate to press together against the bottom surface of the support plate, thereby fixing the support plate near the middle of the slide rail. This ensures the stability of the position of the support plate and the equipment on the top surface of the support plate, enabling normal operation. Attached Figure Description

[0024] The present invention will be further described below with reference to the accompanying drawings.

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 This is a schematic diagram of the bottom structure of this utility model;

[0027] Figure 3This is a cross-sectional structural diagram of the present invention;

[0028] Figure 4 This is a schematic diagram of the bottom structure of the support plate of this utility model;

[0029] Figure 5 This is an enlarged structural diagram of point A in this utility model;

[0030] Figure 6 This is an enlarged structural diagram of point B in this utility model;

[0031] In the diagram: 1. Slide rail; 2. Slider; 3. Bearing plate; 4. Connecting plate; 5. Mounting plate; 6. Gear; 7. Motor; 8. Gear; 9. Electric push rod; 10. Pressure plate; 11. Anti-slip pad; 12. Magnetic block; 13. Magnetic induction sensor; 14. Stop. Detailed Implementation

[0032] The present invention will be further described in detail below with reference to embodiments:

[0033] Example 1

[0034] like Figures 1-6 As shown, this utility model provides a double-track sliding multi-purpose hose composite production line, including two slide rails 1, two sliders 2 are slidably installed on the outer side of the slide rails 1, a bearing plate 3 is fixedly installed between two adjacent sliders 2 on both sides, and a connecting plate 4 is fixedly installed at the bottom of the two bearing plates 3.

[0035] A mounting plate 5 is fixedly installed between the two slide rails 1. A drive component for moving the connecting plate 4 is provided on the inner side of the mounting plate 5. A stabilizing component for abutting the bottom surface of the support plate 3 is installed on the inner side of the mounting plate 5. Two magnetic blocks 12 are installed on the bottom surface of the connecting plate 4. The vertical positions of the two magnetic blocks 12 correspond to the two support plates 3 respectively. A detection component that cooperates with the magnetic blocks 12 is installed on the inner side of the mounting plate 5.

[0036] In this embodiment, the top surfaces of the two support plates 3 are respectively equipped with devices for producing water pipes and air conditioning pipes. The bottom of these devices is tightly connected to the support plates 3 by bolts to ensure that there is no displacement during the production process. The connecting plate 4 and the support plate 3 are moved by the drive component to switch the support plate 3 located in the middle of the slide rail 1, thereby switching the top surface equipment of the support plate 3 participating in the production.

[0037] like Figures 1-6As shown, preferably, the drive assembly includes a motor 7, a gear 8, and multiple teeth 6. The teeth 6 are fixedly installed on one side of the connecting plate 4, the motor 7 is fixedly installed on the inner side of the mounting plate 5, and the gear 8 is fixedly installed on the output end of the motor 7. The gear 8 meshes with the teeth 6. The teeth 6 are distributed in a straight line at equal intervals on the surface of the connecting plate 4. By turning on the switch of the motor 7, the gear 8 is driven to rotate. The gear 8 drives the connecting plate 4 to move through the teeth 6. The connecting plate 4 drives the two bearing plates 3 to move synchronously.

[0038] like Figures 1-6 As shown, preferably, the stabilizing component includes two electric push rods 9. The electric push rods 9 are fixedly installed on one side of the mounting plate 5. A pressure plate 10 is fixedly installed at the output end of the electric push rod 9. The top surface of the pressure plate 10 is provided with an anti-slip pad 11 for contacting the bottom surface of the support plate 3. After the support plate 3 is correctly positioned, the electric push rod 9 is controlled to open, and the electric push rod 9 performs an axial extension action. The pressure plate 10 connected to the output end of the push rod moves smoothly in the vertical direction, causing the anti-slip pad 11 to synchronously approach the lower surface of the support plate 3. As the push rod stroke advances, the anti-slip pad 11 forms a clamping surface, and the bottom surface of the support plate 3 is completely adhered through evenly distributed mechanical pressure, thereby fixing the support plate 3 near the middle of the slide rail 1, ensuring the stability of the position of the support plate 3 and the equipment on the top surface of the support plate 3. The anti-slip pad 11 is bonded to the top surface of the pressure plate 10. The anti-slip pad 11 is made of rubber material, and when the anti-slip pad 11 contacts the bottom surface of the support plate 3, it can ensure friction.

[0039] Example 2

[0040] like Figures 1-6 As shown, based on Embodiment 1, this utility model provides a technical solution: preferably, the detection component includes a magnetic induction sensor 13, which is fixedly installed inside the mounting plate 5.

[0041] In this embodiment, the magnetic induction sensor 13 and the controller are electrically connected via a signal cable to form a closed-loop detection system. When the carrier plate 3 completes the station switching under the action of the drive mechanism, the magnetic induction sensor 13 installed on the fixed bracket enters the working state. At this time, if the magnetic block 12 moves to a position directly opposite the magnetic induction sensor 13, the distance between the two enters the effective sensing range. The Hall element inside the sensor generates a sudden change in electrical signal due to the change in magnetic flux. This signal is transmitted to the controller, triggering the preset position confirmation program. The controller can then send an alarm command to the audible and visual alarm. The system can be configured with a display, and the interface will synchronously display the prompt message that the station locking is successful. This ensures that after the carrier plate 3 completes the switching, the precision machining equipment installed on its top surface and the work platform maintain strict positional accuracy, avoiding the machining offset problem caused by the cumulative error of mechanical transmission, and significantly improving the stability and yield of the multi-station production system.

[0042] Example 3

[0043] like Figures 1-6 As shown, based on Embodiment 1, this utility model provides a technical solution: preferably, both sides of the top surface of the slide rail 1 are fixedly installed with stop blocks 14.

[0044] In this embodiment, the stop 14 is used to limit the position of the slider 2 and prevent the slider 2 from disengaging from the outside of the slide rail 1.

[0045] The working principle of this dual-track sliding multi-purpose hose composite production line will be explained in detail below.

[0046] like Figures 1-6 As shown, this utility model is a dual-track sliding multi-purpose hose composite production line. During the production process, different equipment for the production of water pipes and air conditioning pipes is placed on the top surfaces of the two support plates 3 respectively. For example, a hydrostatic pressure testing machine for the water pipe production line is set on the top surface of one support plate 3, while a refrigerant permeation tester for the air conditioning pipe production line is set on the top surface of the other support plate 3. The equipment on the top surface of the support plate 3 located near the middle of the slide rail 1 can participate in the production line. When it is necessary to switch equipment, the switch of the motor 7 is turned on, which drives the gear 8 to rotate. The gear 8 drives the connecting plate 4 to move through the teeth 6. The connecting plate 4 drives the two support plates 3 to move synchronously, switching the equipment near the middle of the slide rail 1, thereby changing the purpose of the production line.

[0047] The stops 14 on both sides can limit the slider 2. When the support plate 3 moves into position, the slider 2 just touches the stop 14 to prevent the slider 2 from falling off the slide rail 1. It can also help the operator check whether the support plate 3 has moved into position. After the support plate 3 near the middle of the slide rail 1 moves into position, a magnetic block 12 at the bottom of the connecting plate 4 faces the magnetic induction sensor 13. After the magnetic induction sensor 13 detects the magnetic block 12, it can send a signal to the controller. The controller notifies the operator that the position of the support plate 3 is accurate through sound and light or display. Then, it controls the electric push rod 9 to open, which drives the pressure plate 10 and the anti-slip pad 11 to move closer to the bottom surface of the support plate 3. This allows the anti-slip pad 11 and the pressure plate 10 to press the bottom surface of the support plate 3 together, thereby fixing the support plate 3 near the middle of the slide rail 1. This ensures the stability of the position of the support plate 3 and the equipment on the top surface of the support plate 3, so that it can operate normally.

[0048] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A dual-track sliding multi-purpose hose composite production line, comprising two slide rails (1), characterized in that: Two sliders (2) are slidably installed on the outside of the slide rail (1), and a bearing plate (3) is fixedly installed between two adjacent sliders (2) on both sides. A connecting plate (4) is fixedly installed at the bottom of the two bearing plates (3). A mounting plate (5) is fixedly installed between the two slide rails (1). A drive assembly for moving the connecting plate (4) is provided on the inner side of the mounting plate (5). A stabilizing assembly for abutting the bottom surface of the bearing plate (3) is installed on the inner side of the mounting plate (5). Two magnetic blocks (12) are installed on the bottom surface of the connecting plate (4). The vertical positions of the two magnetic blocks (12) correspond to the two bearing plates (3) respectively. A detection element that cooperates with the magnetic blocks (12) is installed on the inner side of the mounting plate (5).

2. The dual-track sliding multi-purpose hose composite production line according to claim 1, characterized in that: The drive assembly includes a motor (7), a gear (8) and a plurality of teeth (6). The teeth (6) are fixedly installed on one side of the connecting plate (4), the motor (7) is fixedly installed on the inner side of the mounting plate (5), the gear (8) is fixedly installed on the output end of the motor (7), and the gear (8) meshes with the teeth (6).

3. The dual-track sliding multi-purpose hose composite production line according to claim 2, characterized in that: The teeth (6) are distributed in a straight line at equal intervals on the surface of the connecting plate (4).

4. The dual-track sliding multi-purpose hose composite production line according to claim 1, characterized in that: The stabilizing component includes two electric push rods (9), which are fixedly installed on one side of the mounting plate (5). A pressure plate (10) is fixedly installed at the output end of the electric push rod (9), and the top surface of the pressure plate (10) is provided with an anti-slip pad (11) for contacting the bottom surface of the bearing plate (3).

5. The dual-track sliding multi-purpose hose composite production line according to claim 4, characterized in that: The anti-slip mat (11) is bonded to the top surface of the pressure plate (10), and the anti-slip mat (11) is made of rubber.

6. The dual-track sliding multi-purpose hose composite production line according to claim 1, characterized in that: The detection component includes a magnetic induction sensor (13), which is fixedly installed inside the mounting plate (5).

7. The dual-track sliding multi-purpose hose composite production line according to claim 1, characterized in that: Both sides of the top surface of the slide rail (1) are fixedly installed with stop blocks (14).

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