Carbon fiber micro-carving roller

Abstract

The utility model discloses a carbon fiber miniature carving roller, and belongs to the technical field of carbon fiber rollers. The carbon fiber roller mainly comprises a carbon fiber roller body, a center shaft and a reinforcing assembly, the center shaft is installed on the carbon fiber roller body, the reinforcing assembly is installed on the center shaft and comprises a first sliding sleeve and a second sliding sleeve which are arranged on the center shaft in a sliding and sleeving mode, and a first limiting plate and a second limiting plate are installed on the two sides of the center shaft respectively. A plurality of first supporting ribs are fixedly installed on the outer wall of the first sliding sleeve, a first supporting sleeve is fixedly installed on the first supporting ribs, and the outer wall of the first supporting sleeve is attached to the inner wall of the carbon fiber roller body. According to the carbon fiber micro-carving roller, through the design of the reinforcing assemblies, the defects that a traditional carbon fiber micro-carving roller is hollow inside and has no support in the middle are overcome, the stress borne by the roller body is dispersed, fatigue deformation caused by long-term repeated stress is reduced, and the service life of the carbon fiber micro-carving roller is prolonged.

Description

Technical Field

[0001] This application relates to the field of carbon fiber roller technology, specifically carbon fiber micro-carving roller. Background Technology

[0002] A carbon fiber micro-carved roller is a roller component made of carbon fiber material with a surface micro-carving process. It generally consists of a carbon fiber roller body, a metal shaft head, and micro-carved patterns or structures on the surface. The carbon fiber roller body provides basic properties such as high strength and lightweight. The metal shaft head is used to connect the drive device or other components to realize the roller's rotation function. The micro-carved parts on the surface are designed and processed according to specific application requirements, such as having specific textures, patterns, and micropores to meet the needs of different processes, such as printing, coating, and embossing.

[0003] Many existing carbon fiber micro-carving rollers feature a hollow internal design with a central shaft secured at both ends by bushings. During coating or embossing, the roller presses against the object and rotates to imprint the texture onto it. However, due to the lack of support in the central area, while carbon fiber boasts high strength and rigidity, the roller's buckling resistance still depends on its structural integrity. This lack of support in the central area can lead to localized stress concentration that exceeds the material's allowable bending strength, especially under prolonged and repeated stress, potentially causing fatigue deformation and affecting the roller's lifespan.

[0004] Therefore, it is necessary to provide carbon fiber micro-carving rollers to solve the above problems.

[0005] It should be noted that the information disclosed in this background section is only for understanding the background technology of this application concept, and therefore may include information that does not constitute prior art. Summary of the Invention

[0006] Based on the aforementioned problems in the existing technology, the problem to be solved by this application is: to provide a carbon fiber micro-carving roller, which solves the problem that some rollers have no support in the middle, which may cause fatigue deformation after long-term use and affect the service life of the roller.

[0007] The technical solution adopted by this application to solve its technical problem is: a carbon fiber micro-carving roller, including a carbon fiber roller body;

[0008] A central shaft is mounted on the carbon fiber roller body;

[0009] A reinforcing component is mounted on the central shaft. The reinforcing component includes a first sliding sleeve and a second sliding sleeve that are slidably sleeved on the central shaft. A first limiting plate and a second limiting plate are respectively installed on both sides of the central shaft.

[0010] Multiple first support ribs are fixedly installed on the outer wall of the first sliding sleeve, and a first support sleeve is fixedly installed on the first support rib. The outer wall of the first support sleeve is in contact with the inner wall of the carbon fiber roller body.

[0011] The outer wall of the second sliding sleeve is fixedly installed with a plurality of second support ribs, and a second support sleeve is fixedly installed on the second support ribs. The outer wall of the second support sleeve is in contact with the inner wall of the carbon fiber roller body.

[0012] A locking mechanism is installed on the first and second sliding sleeves.

[0013] Furthermore, the locking mechanism includes a first fixing plate sleeved on one side of the central shaft. A plurality of first limiting grooves are evenly provided on one side of the first fixing plate. A plurality of first limiting blocks are correspondingly installed on the first sliding sleeve. The first limiting blocks are snapped into the first limiting grooves. A plurality of first locking bolts are provided on the first fixing plate. The first locking bolts pass through the first fixing plate and the first support rib and are threadedly connected to the first limiting plate.

[0014] Furthermore, the locking mechanism also includes a second fixing plate sleeved on the other side of the central shaft. A plurality of second limiting grooves are evenly opened on one side of the second fixing plate. A plurality of second limiting blocks are correspondingly installed on the second sliding sleeve. The second limiting blocks are snapped into the second limiting grooves. A plurality of second locking bolts are provided on the second fixing plate. The second locking bolts pass through the second fixing plate and the second support rib and are threadedly connected to the second limiting plate.

[0015] Furthermore, both the first and second support ribs are made of high-strength alloy steel bars, typically 4-8 bars, arranged radially.

[0016] Furthermore, both the first support sleeve and the second support sleeve are made of wear-resistant engineering plastics.

[0017] Furthermore, bushings are fitted at both ends of the central shaft, and the two bushings are tightly fitted inside the ends of the carbon fiber roller body, with an interference fit between the bushings and the carbon fiber roller body.

[0018] Furthermore, shaft ends are installed at both ends of the central shaft.

[0019] The beneficial effects of this application are: the carbon fiber micro-carving roller provided by this application, through the design of the reinforced component, makes up for the defects of the traditional carbon fiber micro-carving roller being hollow inside and without support in the middle, disperses the stress borne by the roller body, reduces fatigue deformation caused by long-term repeated stress, and extends the service life of the carbon fiber micro-carving roller.

[0020] In addition to the purposes, features, and advantages described above, this application has other purposes, features, and advantages. A further detailed description of this application will be provided below with reference to the figures. Attached Figure Description

[0021] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an undue limitation of this application.

[0022] In the attached diagram:

[0023] Figure 1 This is an overall schematic diagram of the carbon fiber micro-carving roller in this application;

[0024] Figure 2 This is a cross-sectional schematic diagram of the carbon fiber micro-carving roller in this application;

[0025] Figure 3 This is an exploded view of the carbon fiber micro-carving roller in this application. Figure 1 ;

[0026] Figure 4 This is an exploded view of the carbon fiber micro-carving roller in this application. Figure 2 ;

[0027] Figure 5 This is an exploded view of the first support sleeve and the first fixing plate of the carbon fiber micro-carving roller in this application.

[0028] Figure 6 This is an exploded view of the second support sleeve and the second fixing plate of the carbon fiber micro-carving roller in this application.

[0029] The following are the labeling elements in the figure:

[0030] 1. Carbon fiber roller body; 2. Central shaft; 3. Reinforcing assembly; 31. First sliding sleeve; 32. First support rib; 33. First support sleeve; 34. First limiting plate; 35. First fixing plate; 36. First limiting block; 37. First limiting groove; 38. Second sliding sleeve; 39. Second support rib; 310. Second support sleeve; 311. Second limiting plate; 312. Second fixing plate; 313. Second limiting block; 314. Second limiting groove; 4. Shaft head; 5. Shaft sleeve; 6. Micro-engraving. Detailed Implementation

[0031] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0032] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0033] like Figure 1-2 As shown, this application provides a carbon fiber micro-carving roller, including a carbon fiber roller body 1, which has a hollow design and is made of high-performance carbon fiber composite material. This material uses carbon fiber as reinforcement and epoxy resin as matrix, and is processed by winding molding process. It not only has extremely high strength and rigidity, but also features light weight, corrosion resistance, and low coefficient of thermal expansion.

[0034] The outer wall of the carbon fiber roller body 1 is covered with precise micro-engraved patterns 6, which are processed by laser engraving technology. The depth, spacing, and shape of the patterns can be customized according to specific processing requirements. For example, in the film embossing process, the micro-engraved patterns 6 can be specific patterns or textures that can press clear and uniform patterns onto the film surface.

[0035] A central shaft 2 is installed inside the carbon fiber roller body 1. The central shaft 2 is made of high-strength alloy steel and has been heat-treated to have good toughness and fatigue resistance, enabling it to withstand torque and radial force during roller operation. Both ends of the central shaft 2 are fitted with bushings 5, which are made of wear-resistant ductile iron. These bushings are fixed to the central shaft 2 with high-strength bolts, and the connection points are coated with thread-locking adhesive to prevent loosening during long-term operation.

[0036] Two bushings 5 ​​are tightly fitted inside both ends of the carbon fiber roller body 1, and the bushings 5 ​​and the carbon fiber roller body 1 are interference-fitted. The interference amount is precisely calculated to ensure the firmness of the connection between the two and to avoid internal damage to the carbon fiber roller body 1 due to excessive interference. This connection method can effectively transmit torque and ensure that the carbon fiber roller body 1 and the central shaft 2 operate synchronously.

[0037] Both ends of the central shaft 2 are fixed with shaft heads 4. The shaft heads 4 are made by an integrated forging process and are welded to the central shaft 2 before precision machining to ensure the coaxiality of the shaft heads 4 and the central shaft 2. The ends of the shaft heads 4 are provided with standard connection interfaces, which can be connected to external power equipment such as motors and reducers to facilitate the driving and speed adjustment of the roller.

[0038] like Figure 3-4As shown, in order to enhance the structural stability of the carbon fiber roller body 1, a reinforcing component 3 is provided on the central shaft 2 for its hollow internal part. The reinforcing component 3 includes a first sliding sleeve 31 and a second sliding sleeve 38 that are slidably sleeved on the central shaft 2. Both the first sliding sleeve 31 and the second sliding sleeve 38 are made of lightweight aluminum alloy material and have undergone anodizing treatment, which has good wear resistance and oxidation resistance.

[0039] The first limiting plate 34 and the second limiting plate 311 are fixedly installed on both sides of the middle part of the central shaft 2. These two limiting plates are made of steel plates and are welded and fixed to the central shaft 2. They are used to limit the position of the first sliding sleeve 31 and the second sliding sleeve 38 to ensure the accuracy of the installation position of the first sliding sleeve 31 and the second sliding sleeve 38.

[0040] Multiple first support ribs 32 are uniformly fixedly installed on the outer wall of the first sliding sleeve 31. The first support ribs 32 are made of high-strength alloy steel strips and are connected to the first sliding sleeve 31 by welding. The number of ribs depends on the inner diameter of the carbon fiber roller body 1, and is generally 4-8, arranged radially. A first support sleeve 33 is fixedly installed on the outer end of the first support rib 32. The first support sleeve 33 is made of wear-resistant engineering plastic, and its outer wall is tightly fitted with the inner wall of the carbon fiber roller body 1, which can uniformly transmit the radial force borne by the carbon fiber roller body 1 to the central shaft 2.

[0041] Similarly, multiple second support ribs 39 are also fixedly installed on the outer wall of the second sliding sleeve 38. The structure and material of the second support ribs 39 are the same as those of the first support ribs 32. A second support sleeve 310 is fixedly installed on the second support ribs 39. The material and function of the second support sleeve 310 are the same as those of the first support sleeve 33. Together, they support the hollow part inside the carbon fiber roller body 1 and prevent the roller body from deforming when subjected to pressure.

[0042] like Figure 3-6 As shown, a locking mechanism is provided on one side of the first sliding sleeve 31 and the second sliding sleeve 38 to fix them in a set position. The locking mechanism includes a first fixing plate 35 sleeved on one side of the central shaft 2. The first fixing plate 35 is made of steel plate and slides in cooperation with the central shaft 2. A first limiting groove 37 is evenly opened on one side of the first fixing plate 35. A plurality of first limiting blocks 36 are fixedly installed on the first sliding sleeve 31. The first limiting blocks 36 are snapped into the first limiting groove 37. This structure can ensure that the first fixing plate 35 and the first sliding sleeve 31 move synchronously.

[0043] Meanwhile, the first fixing plate 35 is provided with a number of first locking bolts (not marked in the figure). The first locking bolts are high-strength internal hex bolts, which pass through the first fixing plate 35 and the first support rib 32 and are threadedly connected to the first limiting plate 34. By tightening the first locking bolts, the first sliding sleeve 31 can be firmly fixed to one side of the first limiting plate 34 to prevent it from shifting during operation.

[0044] like Figure 3-6 As shown, the locking mechanism also includes a second fixing plate 312 sleeved on the other side of the central shaft 2. The structure and material of the second fixing plate 312 are the same as those of the first fixing plate 35. A second limiting groove 314 is evenly provided on one side of the second fixing plate 312. A plurality of second limiting blocks 313 are fixedly installed on the second sliding sleeve 38, and the second limiting blocks 313 are snapped into the second limiting groove 314.

[0045] Meanwhile, the second fixing plate 312 is provided with a number of second locking bolts (not marked in the figure). The second locking bolts are also high-strength internal hex bolts. They pass through the second fixing plate 312 and the second support rib 39 and are threadedly connected to the second limiting plate 311, thereby fixing the second sliding sleeve 38 to one side of the second limiting plate 311. This ensures that the reinforcement component 3 remains stable during the operation of the roller body and provides reliable support for the carbon fiber roller body 1.

[0046] Working principle: During the operation of the carbon fiber micro-carving roller, the external power equipment drives the central shaft 2 to rotate through the shaft head 4. The central shaft 2 drives the carbon fiber roller body 1 to rotate synchronously through the bushing 5 and the interference fit between the bushing 5 and the carbon fiber roller body 1. When the carbon fiber roller body 1 comes into contact with the workpiece to be processed and pressure is applied (such as coating, embossing, etc.), the micro-carving texture 6 on its outer wall will form corresponding textures or patterns on the surface of the workpiece.

[0047] At this time, the carbon fiber roller body 1 generates radial pressure due to the force, which is transmitted to the first support sleeve 33 and the second support sleeve 310 inside. Since the first support sleeve 33 and the second support sleeve 310 are respectively connected to the central shaft 2 through the first support rib 32, the first sliding sleeve 31 and the second support rib 39, the second sliding sleeve 38, and the first sliding sleeve 31 and the second sliding sleeve 38 are fixed between the first limiting plate 34 and the second limiting plate 311 of the central shaft 2 by a locking mechanism, a stable support structure is formed.

[0048] The first support rib 32 and the second support rib 39 are radially distributed, which can evenly distribute the radial pressure to the central shaft 2 and avoid the pressure from concentrating in a certain part of the carbon fiber roller body 1.

[0049] The locking mechanism ensures that the first sliding sleeve 31 and the second sliding sleeve 38 are stably positioned on the central shaft 2 by engaging the first limiting block 36 with the first limiting groove 37, fixing the first locking bolt, engaging the second limiting block 313 with the second limiting groove 314, and fixing the second locking bolt. This prevents them from shifting due to force and ensures the reliability of the support.

[0050] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A carbon fiber micro-carving roller, characterized in that: include Carbon fiber roller body (1); A central shaft (2) is mounted on the carbon fiber roller body (1); A reinforcing component (3) is installed on the central shaft (2). The reinforcing component (3) includes a first sliding sleeve (31) and a second sliding sleeve (38) that are slidably sleeved on the central shaft (2). A first limiting plate (34) and a second limiting plate (311) are respectively installed on both sides of the central shaft (2). The outer wall of the first sliding sleeve (31) is fixedly installed with a plurality of first support ribs (32), and a first support sleeve (33) is fixedly installed on the first support ribs (32). The outer wall of the first support sleeve (33) is in contact with the inner wall of the carbon fiber roller body (1). The outer wall of the second sliding sleeve (38) is fixedly installed with a plurality of second support ribs (39), and a second support sleeve (310) is fixedly installed on the second support ribs (39). The outer wall of the second support sleeve (310) is in contact with the inner wall of the carbon fiber roller body (1). A locking mechanism is installed on the first sliding sleeve (31) and the second sliding sleeve (38).

2. The carbon fiber micro-engraving roller according to claim 1, characterized in that: The locking mechanism includes a first fixing plate (35) sleeved on one side of the central shaft (2). A plurality of first limiting grooves (37) are evenly provided on one side of the first fixing plate (35). A plurality of first limiting blocks (36) are correspondingly installed on the first sliding sleeve (31). The first limiting blocks (36) are snapped into the first limiting grooves (37). A plurality of first locking bolts are provided on the first fixing plate (35). The first locking bolts pass through the first fixing plate (35) and the first supporting rib (32) and are threadedly connected to the first limiting plate (34).

3. The carbon fiber micro-engraving roller according to claim 2, characterized in that: The locking mechanism further includes a second fixing plate (312) sleeved on the other side of the central shaft (2). A plurality of second limiting grooves (314) are evenly provided on one side of the second fixing plate (312). A plurality of second limiting blocks (313) are correspondingly installed on the second sliding sleeve (38). The second limiting blocks (313) are snapped into the second limiting grooves (314). A plurality of second locking bolts are provided on the second fixing plate (312). The second locking bolts pass through the second fixing plate (312) and the second support rib (39) and are threadedly connected to the second limiting plate (311).

4. The carbon fiber micro-engraving roller according to claim 1, characterized in that: The first support rib (32) and the second support rib (39) are both made of high-strength alloy steel bars, generally 4-8 bars, and are distributed radially.

5. The carbon fiber micro-engraving roller according to claim 1, characterized in that: Both the first support sleeve (33) and the second support sleeve (310) are made of wear-resistant engineering plastic.

6. The carbon fiber micro-engraving roller according to claim 1, characterized in that: Both ends of the central shaft (2) are fitted with bushings (5), and the two bushings (5) are tightly fitted inside the two ends of the carbon fiber roller body (1), and the bushings (5) and the carbon fiber roller body (1) are interference fit.

7. The carbon fiber micro-engraving roller according to claim 1, characterized in that: Both ends of the central shaft (2) are equipped with shaft heads (4).

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