V-shaped inclined filling device of filling trolley

Abstract

The utility model belongs to the technical field of bulking material trolley filling, and discloses a V-shaped inclined filling device of a filling trolley, which comprises a plurality of rows of transverse spacing adjusting assemblies and a trolley assembly with an adjustable inclination angle, a plurality of filling pipes are arranged on the transverse spacing adjusting assemblies in an adjustable spacing manner, and the trolley assembly is provided with a plurality of inclined angles. The trolley assembly is provided with a longitudinal distance adjusting assembly used for adjusting the distance between every two adjacent transverse distance adjusting assemblies, the longitudinal distance adjusting assemblies are connected with the transverse distance adjusting assemblies through angle fine adjustment assemblies, and all the filling pipes are distributed on the trolley assembly in a V shape. The material liquid is prevented from splashing during rod insertion, the material liquid is obliquely injected in the mode of being attached to one side of the mold by adjusting the material injection inclination, and the material liquid is prevented from splashing out of the mold and material injection bubbles are prevented from being generated during material injection.

Description

Technical Field

[0001] This utility model relates to the field of extruded material trolley filling technology, and in particular to a V-shaped inclined filling device for a filling trolley. Background Technology

[0002] Currently, in the field of extruded feed production, the traditional filling trolley process has significant technical defects: After filling using the traditional process, the difference in brine flow between the two sides and the middle area of ​​the brine tank leads to different cooling rates of the material inside the mold after filling. This results in inconsistent viscosity of the slurry between the two sides and the middle of the mold during the insertion process, causing slurry splashing. Simultaneously, slurry stagnation easily forms at the connecting plate and the foreign object receiving baffle of the insertion trolley, posing serious risks of microbial contamination and product quality. During the filling process, when the slurry is sprayed vertically from the nozzle, because the filling pipe is perpendicular to the mold, the slurry impacts the mold surface, easily generating air bubbles inside the mold or splashing out and freezing on the mold surface to form ice particles. The root cause of these phenomena is:

[0003] 1. Uneven heat exchange in the brine tank leads to inconsistent viscosity of the material products;

[0004] 2. The filling pipe is set perpendicular to the mold, causing the molten material to stagnate on the mold surface during injection, leading to air bubbles inside the mold. These defects in the traditional process directly affect product quality stability and increase the difficulty of quality control during production, necessitating structural improvements to address these issues.

[0005] To address this, a V-shaped inclined injection device for a filling trolley is proposed. Utility Model Content

[0006] The purpose of this invention is to provide a V-shaped inclined filling device for a filling trolley, thereby solving or at least alleviating one or more of the above-mentioned problems and other problems existing in the prior art.

[0007] To achieve the above objectives, the main technical solutions adopted by this utility model include:

[0008] A V-shaped inclined filling device for a filling trolley includes a lateral spacing adjustment component and an adjustable tilt angle trolley assembly. The lateral spacing adjustment component is arranged in multiple rows, and a plurality of filling pipes are installed on the lateral spacing adjustment component with adjustable spacing. The trolley assembly is provided with a longitudinal spacing adjustment component for adjusting the spacing between two adjacent lateral spacing adjustment components. The longitudinal spacing adjustment component is connected to the lateral spacing adjustment component through an angle fine-tuning component. All filling pipes are distributed in a V-shape on the trolley assembly.

[0009] According to the present invention, a V-shaped inclined filling device for a filling trolley includes a trolley frame, with wheel frames installed at both ends of the trolley frame. A rear wheel is rotatably installed at one end of the wheel frame, and a front wheel is rotatably installed at the other end of the wheel frame via a height adjustment component.

[0010] In a V-shaped inclined filling device for a filling trolley according to the present invention, the diameter of the rear wheel is larger than the diameter of the front wheel.

[0011] According to the present invention, a V-shaped inclined filling device for a filling trolley includes a height adjustment component comprising a connecting rod and a first turnbuckle. The upper end of the connecting rod is hinged to the wheel frame, and the front wheel is rotatably mounted on the lower end of the wheel frame. The upper end of the first turnbuckle is hinged to the wheel frame, and the lower end of the first turnbuckle is hinged to the lower end of the connecting rod. A first handle bolt for fixing the turnbuckle in the first turnbuckle to the bolt in the first turnbuckle is threaded on the first turnbuckle.

[0012] According to the present invention, a V-shaped inclined filling device for a filling trolley includes a crossbeam, on which a plurality of first sliders are slidably mounted. The filling pipe is fixedly mounted on the corresponding first slider. A strip-shaped adjustment hole is provided on one side of the crossbeam. A second handle bolt for fixing the first slider to the crossbeam is provided in the strip-shaped adjustment hole. One end of the screw of the second handle bolt passes through the strip-shaped adjustment hole and is threadedly connected to the first slider.

[0013] According to the present invention, a V-shaped inclined filling device for a filling trolley includes a longitudinal spacing adjustment component comprising a slide rail fixed to the top of the frame, a second slider slidably mounted on the slide rail, and a fourth handle bolt threaded onto the second slider for fixing the second slider to the slide rail.

[0014] According to the present invention, a V-shaped inclined filling device for a filling trolley includes an angle fine-tuning component comprising a support rod and a hinge seat. The hinge seat is fixed on a second slider. The lower end of the support rod is hinged to one end of the hinge seat. The upper end of the hinge seat is fixedly connected to the end of a crossbeam. A second turnbuckle is hinged to the other end of the hinge seat. The upper end of the second turnbuckle is hinged to the support rod. A third handle bolt for fixing the turnbuckle in the second turnbuckle to the bolt in the second turnbuckle is threaded onto the second turnbuckle.

[0015] In a V-shaped inclined filling device for a filling trolley according to the present invention, the upper end of the wheel frame is provided with a waist hole, the frame frame is provided with a mounting hole, and the lower end of the locking bolt passes through the mounting hole and the waist hole and is threaded with a locking nut.

[0016] In a V-shaped inclined filling device for a filling trolley according to the present invention, the diameter of the rear wheel is larger than the diameter of the front wheel.

[0017] This utility model has at least the following beneficial effects:

[0018] This invention features a uniform material viscosity (in slurry form) at the insertion position, preventing material splashing during insertion. By adjusting the injection tilt, the material is injected at an angle along one side of the mold, preventing splashing of material from the mold and the generation of injection bubbles. Attached Figure Description

[0019] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a structural schematic diagram from another perspective of the present invention;

[0022] Figure 3 for Figure 2 A magnified structural diagram of part A in the diagram;

[0023] Figure 4 This is a bottom view of the structure of this utility model;

[0024] Figure 5 This is a schematic diagram of the wheel frame structure of this utility model;

[0025] Figure 6 This is a schematic diagram of the left-side structure of this utility model;

[0026] Figure 7 for Figure 6 A schematic diagram of the enlarged structure of part B in the diagram;

[0027] Figure 8 for Figure 6 A magnified structural diagram of part C in the diagram.

[0028] Explanation of icon numbers:

[0029] 1. Cart assembly; 101. Frame frame; 1011. Mounting hole; 102. Wheel frame; 1021. Waist hole; 103. Rear wheel; 104. Connecting rod; 105. Front wheel; 106. First turnbuckle; 107. First handle bolt;

[0030] 2. Lateral spacing adjustment assembly; 201. Crossbeam; 202. Strip-shaped adjustment hole; 203. Second handle bolt; 204. First slider;

[0031] 3. Injection pipe;

[0032] 4. Angle fine-tuning assembly; 401. Support rod; 402. Hinge seat; 403. Second turnbuckle; 404. Third handle bolt;

[0033] 5. Longitudinal spacing adjustment assembly; 501. Slide rail; 502. Second slider; 503. Fourth handle bolt. Detailed Implementation

[0034] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0035] Please refer to Figures 1 to 8 As shown, an embodiment of this utility model provides a V-shaped tilting filling device for a filling trolley, including a lateral spacing adjustment component 2 and a trolley component 1 with adjustable tilt angle. The lateral spacing adjustment component 2 is provided with multiple rows, and a number of filling pipes 3 are installed on the lateral spacing adjustment component 2 with adjustable spacing. The trolley component 1 is provided with a longitudinal spacing adjustment component 5 for adjusting the spacing between two adjacent lateral spacing adjustment components 2. The longitudinal spacing adjustment component 5 is connected to the lateral spacing adjustment component 2 through an angle fine-tuning component 4. All the filling pipes 3 are distributed in a V-shape on the trolley component 1, so that the parts with slower cooling rates at both ends of the mold are filled first, and the parts with faster cooling rates in the middle of the mold are filled last, so that the material in the same row in the mold has a consistent viscosity when it reaches the position of the insert rod trolley.

[0036] The multiple rows of injection tubes 3 are arranged in a V-shape. During injection, the slower-cooling areas at both ends of the mold are injected first, followed by the faster-cooling areas in the middle. The V-shaped layout balances the cooling rates at different locations, ensuring that the viscosity of the material flowing to the insertion rod position is uniform and preventing material splashing during insertion.

[0037] The horizontal spacing adjustment component 2 can adjust the spacing between two adjacent injection pipes 3, and the vertical spacing adjustment component 5 can adjust the spacing between two adjacent rows of crossbeams 201, thus adapting to molds of different specifications. The inclined trolley component 1 can make the outlet of the injection pipe 3 not perpendicular to the mold, so that the material sprayed from the injection pipe 3 can be injected along the inner wall of the mold, avoiding splashing of liquid from the mold and the generation of injection bubbles during injection.

[0038] In this embodiment, the trolley assembly 1 includes a frame frame 101, with wheel frames 102 mounted at both ends of the frame frame 101. A rear wheel 103 is rotatably mounted at one end of the wheel frame 102, and a front wheel 105 is rotatably mounted at the other end of the wheel frame 102 via a height adjustment component. The height adjustment component includes a connecting rod 104 and a first turnbuckle 106. The upper end of the connecting rod 104 is hinged to the wheel frame 102, and the front wheel 105 is rotatably mounted at the lower end of the wheel frame 102. The upper end of the first turnbuckle 106 is hinged to the wheel frame 102, and the lower end of the first turnbuckle 106 is hinged to the lower end of the connecting rod 104. A first handle bolt 107 for fixing the turnbuckle in the first turnbuckle 106 to the bolt in the first turnbuckle 106 is threaded on the first turnbuckle 106.

[0039] The frame 101 serves as the main support, and the wheel frame 102 supports the trolley via the rear wheel 103 and the front wheel 105. The height adjustment component can adjust the height of the front wheel 105, changing the tilt angle of the trolley assembly 1. In specific operation, loosen the first handle bolt 107, then rotate the basket on the first turnbuckle 106 to adjust the extension length of the first turnbuckle 106, driving the connecting rod 104 to move and change the height of the front wheel 105. This allows for quick adjustment of the tilt angle of the trolley assembly 1, giving the injection pipe 3 a certain tilt angle.

[0040] Specifically, in this embodiment, the lateral spacing adjustment component 2 includes a crossbeam 201, on which a plurality of first sliders 204 are slidably mounted. The injection tube 3 is fixedly mounted on the corresponding first slider 204. A strip-shaped adjustment hole 202 is provided on one side of the crossbeam 201. A second handle bolt 203 for fixing the first slider 204 to the crossbeam 201 is provided in the strip-shaped adjustment hole 202. One end of the screw of the second handle bolt 203 passes through the strip-shaped adjustment hole 202 and is threadedly connected to the first slider 204.

[0041] In use, loosen the second handle bolt 203 and slide the first slider 204 along the strip-shaped adjustment hole 202 to adjust the lateral spacing of the injection tubes 3 on the crossbeam 201. According to the mold size and cooling area distribution, precisely adjust the spacing of each injection tube 3 so that the V-shaped layout matches the mold cooling requirements. After adjustment, tighten the second handle bolt 203.

[0042] Specifically, in this embodiment, the longitudinal spacing adjustment component 5 includes a slide rail 501, which is fixed to the top of the frame 101. A second slider 502 is slidably mounted on the slide rail 501, and a fourth handle bolt 503 for fixing the second slider 502 to the slide rail 501 is threaded onto the second slider 502.

[0043] When in use, loosen the fourth handle bolt 503, and the second slider 502 slides along the slide rail 501 to adjust the distance between adjacent crossbeams 201. After adjustment, tighten the fourth handle bolt 503.

[0044] In this embodiment, the angle fine-tuning component 4 includes a support rod 401 and a hinge seat 402. The hinge seat 402 is fixed on the second slider 502. The lower end of the support rod 401 is hinged to one end of the hinge seat 402. The upper end of the hinge seat 402 is fixedly connected to the end of the crossbeam 201. The other end of the hinge seat 402 is hinged to a second turnbuckle 403. The upper end of the second turnbuckle 403 is hinged to the support rod 401. A third handle bolt 404 for fixing the turnbuckle in the second turnbuckle 403 to the bolt in the second turnbuckle 403 is threaded on the second turnbuckle 403.

[0045] In use, loosen the third handle bolt 404, adjust the extension length of the second turnbuckle bolt 403, drive the support rod 401 to rotate around the hinge seat 402, finely adjust the tilt angle of the crossbeam 201, and combine it with the overall tilt of the trolley assembly 1 to precisely control the tilt angle of the injection pipe 3, so that the liquid is injected along the side of the mold, reducing splashing and bubble generation.

[0046] In this embodiment, the upper end of the wheel frame 102 is provided with a waist hole 1021, and the frame frame 101 is provided with a mounting hole 1011. The lower end of the locking bolt passes through the mounting hole 1011 and the waist hole 1021 and is threaded with a locking nut. This arrangement facilitates the left and right movement of the wheel frame 102, thereby allowing adjustment of the distance between the two wheel frames 102 to accommodate different sizes of patterned machine molds.

[0047] In this embodiment, the diameter of the rear wheel 103 is larger than the diameter of the front wheel 105.

[0048] The diameter of the rear wheel 103 is larger than that of the front wheel 105, which allows the trolley assembly 1 to naturally form an inclined angle, providing a basis for the V-shaped layout of the injection pipe 3 and simplifying the mechanical structure.

[0049] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the present invention's conception through the foregoing teachings or related technical or knowledge. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. A V-shaped inclined filling device for a filling trolley, characterized in that, The device includes a lateral spacing adjustment component (2) and a tilt angle adjustable trolley component (1). The lateral spacing adjustment component (2) is provided with multiple rows. Several infusion tubes (3) are installed on the lateral spacing adjustment component (2) with adjustable spacing. The trolley component (1) is provided with a longitudinal spacing adjustment component (5) for adjusting the spacing between two adjacent lateral spacing adjustment components (2). The longitudinal spacing adjustment component (5) is connected to the lateral spacing adjustment component (2) through an angle fine-tuning component (4). All infusion tubes (3) are distributed in a V-shape on the trolley component (1).

2. The V-shaped inclined filling device for a filling trolley according to claim 1, characterized in that: The vehicle assembly (1) includes a frame frame (101), with wheel frames (102) installed at both ends of the frame frame (101). A rear wheel (103) is rotatably installed at one end of the wheel frame (102), and a front wheel (105) is rotatably installed at the other end of the wheel frame (102) via a height adjustment component.

3. The V-shaped inclined filling device for a filling trolley according to claim 2, characterized in that: The height adjustment component includes a connecting rod (104) and a first turnbuckle (106). The upper end of the connecting rod (104) is hinged to the wheel frame (102). The front wheel (105) is rotatably mounted on the lower end of the wheel frame (102). The upper end of the first turnbuckle (106) is hinged to the wheel frame (102), and the lower end of the first turnbuckle (106) is hinged to the lower end of the connecting rod (104). A first handle bolt (107) for fixing the turnbuckle in the first turnbuckle (106) to the bolt in the first turnbuckle (106) is threaded on the first turnbuckle (106).

4. The V-shaped inclined filling device for a filling trolley according to claim 2, characterized in that: The lateral spacing adjustment assembly (2) includes a crossbeam (201), on which a plurality of first sliders (204) are slidably mounted. The injection tube (3) is fixedly mounted on the corresponding first slider (204). A strip-shaped adjustment hole (202) is provided on one side of the crossbeam (201). A second handle bolt (203) for fixing the first slider (204) on the crossbeam (201) is provided in the strip-shaped adjustment hole (202). One end of the screw of the second handle bolt (203) passes through the strip-shaped adjustment hole (202) and is threadedly connected to the first slider (204).

5. The V-shaped inclined filling device for a filling trolley according to claim 4, characterized in that: The longitudinal spacing adjustment assembly (5) includes a slide rail (501) fixed to the top of the frame frame (101), and a second slider (502) is slidably mounted on the slide rail (501). A fourth handle bolt (503) for fixing the second slider (502) to the slide rail (501) is threaded on the second slider (502).

6. The V-shaped inclined filling device for a filling trolley according to claim 5, characterized in that: The angle fine-tuning component (4) includes a support rod (401) and a hinge seat (402). The hinge seat (402) is fixed on the second slider (502). The lower end of the support rod (401) is hinged to one end of the hinge seat (402). The upper end of the hinge seat (402) is fixedly connected to the end of the crossbeam (201). The other end of the hinge seat (402) is hinged to a second turnbuckle (403). The upper end of the second turnbuckle (403) is hinged to the support rod (401). A third handle bolt (404) for fixing the turnbuckle in the second turnbuckle (403) to the bolt in the second turnbuckle (403) is threaded on the second turnbuckle (403).

7. The V-shaped inclined filling device for a filling trolley according to claim 2, characterized in that: The upper end of the wheel frame (102) is provided with a waist hole (1021), and the frame frame (101) is provided with a mounting hole (1011). The lower end of the locking bolt passes through the mounting hole (1011) and the waist hole (1021) and is threaded with a locking nut.

8. The V-shaped inclined filling device for a filling trolley according to claim 2, characterized in that: The diameter of the rear wheel (103) is larger than the diameter of the front wheel (105).

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