Friction plate transfer device

By designing a friction plate transfer device, using a conveyor belt and baffle structure, and combined with a stepper motor drive, the automatic positioning and collection of friction plates is achieved, solving the problem of low efficiency of manual material collection in the existing technology and improving processing efficiency.

CN224241335UActive Publication Date: 2026-05-15WUXI JINGHUA AUTOMOBILE DETENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI JINGHUA AUTOMOBILE DETENT CO LTD
Filing Date
2025-06-03
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

In the current friction plate collection process, manual operation is inefficient, and some materials still need to be manually sorted after being picked up by robotic arms, which affects processing efficiency.

Method used

Design a friction plate transfer device that uses a conveyor belt and baffle structure, combined with a stepper motor drive, to achieve automated positioning and neat falling of friction plates into a collection box, and to automatically push the collection box using rollers and a pusher shaft.

Benefits of technology

This improved the processing efficiency of friction plates, enabled automated transfer and neat collection of friction plates, and reduced the amount of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a friction plate transfer device which comprises a base, a plurality of rolling shafts are connected between the inner walls of the two sides of the base in a rotating mode, a collecting box is placed on the rolling shafts, a plurality of partition plates are fixedly connected between the inner walls of the two sides of the collecting box, and two check blocks are fixedly connected to one end of the top of the collecting box. A support is fixedly connected to the top of the base, two mounting frames are fixedly connected to the bottom of the support, a conveying belt is arranged between the two mounting frames, a plurality of positioning shafts are fixedly connected to the middle of the conveying belt, shifting shafts are fixedly connected to the two sides of the conveying belt, and the shifting shafts make contact with the check blocks. Through the arrangement of the conveying belt and the baffles, when the friction plate bodies are conveyed to the end, located at the collecting box, of the conveying belt, the friction plate bodies vertically fall between the two partition plates of the collecting box from the interval between the baffles and the conveying belt, so that the friction plate bodies fall into the collecting box in order, and the machining efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of friction plate technology, and in particular to a friction plate transfer device. Background Technology

[0002] Brake pads are a core safety component of a car's braking system, consisting of a friction material layer, a heat insulation layer, and a metal backing plate. Their core function is to convert the vehicle's kinetic energy into heat energy through friction with the brake disc / drum, thereby achieving deceleration or stopping.

[0003] After the friction plates are processed, they need to be collected. The existing conventional collection methods mostly involve manually picking up and transporting the products one by one to the collection box, which is labor-intensive and inefficient. However, some companies use robotic arms to grab the products, but after grabbing, manual sorting is still required, which affects the processing efficiency. Therefore, in order to advance the industry's technology, better realize the transfer efficiency of friction plates, and improve the core technology competitiveness, this application proposes a new implementation scheme that is different from the cooling and conveying structure and application method of the granulation device in the prior art. Utility Model Content

[0004] The purpose of this invention is to solve the problem that conventional material receiving methods mostly involve manual handling of products one by one to a collection box, which is labor-intensive and inefficient. However, some companies use robotic arms to grab the products, but after grabbing, manual sorting is still required, which affects the processing efficiency. Therefore, this invention proposes a friction plate transfer device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A friction plate transfer device includes a base, with multiple rollers rotatably connected between the inner walls of both sides of the base. A collection box is placed on the rollers, and multiple partitions are fixedly connected between the inner walls of both sides of the collection box. Two stops are fixedly connected to one end of the top of the collection box. A bracket is fixedly connected to the top of the base, and two mounting brackets are fixedly connected to the bottom of the bracket. A conveyor belt is provided between the two mounting brackets. Multiple positioning shafts are fixedly connected to the middle part of the conveyor belt. Actuating shafts are fixedly connected to both sides of the conveyor belt, and the actuating shafts contact the stops. A baffle is fixedly connected to one end between the two mounting brackets, and the baffle is located at one end of the conveyor belt.

[0007] Furthermore, buffer side plates are fixedly connected to both sides of the partition.

[0008] Furthermore, a cushioning pad is adhered to the bottom inner wall of the collection box.

[0009] Furthermore, a handle is fixedly connected to one end of the outer wall of the collection box, and an anti-slip pad is adhered to the outer wall of the handle.

[0010] Furthermore, two rotating shafts are rotatably connected between the two mounting brackets, and a conveyor belt drive is connected between the two rotating shafts.

[0011] Furthermore, a stepper motor is fixedly connected to one side of one of the mounting brackets, and the output end of the stepper motor is fixedly connected to one end of one of the rotating shafts.

[0012] Furthermore, multiple friction pad bodies are placed on the conveyor belt, and the friction pad bodies are located between two positioning shafts.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. By setting up a conveyor belt and baffles, when the friction plate body is conveyed to one end of the conveyor belt located in the collection box, the friction plate body falls vertically from the gap between the baffle and the conveyor belt into the two partitions of the collection box, so that the friction plate body falls neatly into the collection box, thereby improving processing efficiency.

[0015] 2. The conveyor belt drives the actuating shaft to rotate, which in turn moves the collection box on the roller, thus pushing the collection box forward and transferring the friction plate body in a convenient and fast manner. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of a friction plate transfer device proposed in this utility model;

[0017] Figure 2 This is an enlarged structural diagram of point A of the friction plate transfer device proposed in this utility model;

[0018] Figure 3 This is a top view schematic diagram of a friction plate transfer device proposed in this utility model;

[0019] Figure 4 This is a three-dimensional structural diagram of the collection box of a friction plate transfer device proposed in this utility model.

[0020] In the diagram: 1. Base; 2. Roller; 3. Collection box; 301. Partition; 302. Buffer side plate; 303. Buffer pad; 304. Stop; 305. Handle; 4. Bracket; 5. Mounting bracket; 6. Conveyor belt; 7. Positioning shaft; 8. Friction plate body; 9. Actuating shaft; 10. Baffle; 11. Stepper motor. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figures 1-4 A friction plate transfer device includes a base 1, with multiple rollers 2 rotatably connected between the inner walls of the two sides of the base 1. A collection box 3 is placed on the multiple rollers 2 to facilitate the movement of the collection box 3. Multiple partitions 301 are fixed between the inner walls of the two sides of the collection box 3 by bolts. Buffer side plates 302 are glued and fixed to both sides of the partitions 301. The buffer side plates 302 are made of foam board structure, and a friction plate placement groove is formed between every two buffer side plates 302.

[0023] Two blocks 304 are welded to one end of the top of the collection box 3. A bracket 4 is fixed to the top of the base 1 by bolts. Two mounting brackets 5 are fixed to the bottom of the bracket 4 by bolts. A conveyor belt 6 is provided between the two mounting brackets 5. The height of the partition plate 301 and the buffer side plate 302 is lower than the height of the conveyor belt 6. Two rotating shafts are rotatably connected between the two mounting brackets 5. The conveyor belt 6 is driven between the two rotating shafts. A stepper motor 11 is fixed to one side of one of the mounting brackets 5 by bolts. The output end of the stepper motor 11 is fixedly connected to one end of one of the rotating shafts. The stepper motor 11 drives the conveyor belt 6 to rotate, thereby conveying the friction plate body 8.

[0024] The middle part of the conveyor belt 6 is fixed with multiple positioning shafts 7 by bolts, and multiple friction pad bodies 8 are placed on the conveyor belt 6. The friction pad bodies 8 are located between two positioning shafts 7, which facilitates the positioning and placement of the friction pad bodies 8.

[0025] Both sides of the conveyor belt 6 are fixed with actuating shafts 9 by bolts. The actuating shafts 9 can contact the stop block 304. One end between the two mounting brackets 5 is fixed with a baffle 10 by bolts. The baffle 10 is located at one end of the conveyor belt 6. The stepper motor 11 drives the conveyor belt 6 to rotate intermittently. The conveyor belt 6 drives the actuating shafts 9 to run, thereby driving the collection box 3 to move on the roller 2, which in turn pushes the collection box 3 forward. The pushing distance each time is the same as the distance between the two partitions 301.

[0026] When the friction plate body 8 is conveyed to one end of the collection box 3 on the conveyor belt 6, the friction plate body 8 slides off the conveyor belt 6 and is simultaneously limited by the baffle 10. Therefore, it falls vertically from the gap between the baffle 10 and the conveyor belt 6 into the two buffer side plates 302 of the collection box 3, so that the friction plate body 8 falls neatly into the collection box 3.

[0027] A buffer pad 303 is bonded to the bottom inner wall of the collection box 3. The buffer side plate 302 and the buffer pad 303 buffer the force of the friction plate body 8 falling. A handle 305 is fixed to one end of the outer wall of the collection box 3 by bolts. An anti-slip pad is bonded to the outer wall of the handle 305 so that the collection box 3 can be pulled out.

[0028] The working principle of this embodiment is as follows: In use, firstly, the collection box 3 is placed on the roller 2. Then, the friction plate body 8 is placed on the conveyor belt 6 and positioned between the two positioning shafts 7 using a robotic arm. Next, the stepper motor 11 is started, which drives the conveyor belt 6 to rotate, thereby conveying the friction plate body 8. When the friction plate body 8 is conveyed to one end of the collection box 3, it falls vertically from the gap between the baffle 10 and the conveyor belt 6 into the space between the two partitions 301 of the collection box 3. At this time, the actuating shaft 9 is located on one side of the stop block 304. Then, the stepper motor 11 rotates again, and the conveyor belt 6 drives the actuating shaft 9 forward, thereby moving the collection box 3 on the roller 2 and pushing the collection box 3 forward. The distance that the collection box 3 moves forward is the same as the distance between the two partitions 301, thus ensuring that the friction plate body 8 falls between the two partitions 301 each time, thus transferring the friction plate body 8.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A friction plate transfer device, comprising a base (1), characterized in that, Multiple rollers (2) are rotatably connected between the inner walls of the two sides of the base (1). A collection box (3) is placed on the multiple rollers (2). Multiple partitions (301) are fixedly connected between the inner walls of the two sides of the collection box (3). Two blocks (304) are fixedly connected to one end of the top of the collection box (3). A bracket (4) is fixedly connected to the top of the base (1). Two mounting brackets (5) are fixedly connected to the bottom of the bracket (4). A conveyor belt (6) is provided between the two mounting brackets (5). Multiple positioning shafts (7) are fixedly connected to the middle part of the conveyor belt (6). A toggle shaft (9) is fixedly connected to both sides of the conveyor belt (6). The toggle shaft (9) contacts the block (304). A baffle (10) is fixedly connected to one end between the two mounting brackets (5). The baffle (10) is located at one end of the conveyor belt (6).

2. The friction plate transfer device according to claim 1, characterized in that, Both sides of the partition (301) are fixedly connected to buffer side plates (302).

3. The friction plate transfer device according to claim 1, characterized in that, The bottom inner wall of the collection box (3) is bonded with a cushioning pad (303).

4. The friction plate transfer device according to claim 1, characterized in that, A handle (305) is fixedly connected to the outer wall of one end of the collection box (3), and an anti-slip pad is adhered to the outer wall of the handle (305).

5. The friction plate transfer device according to claim 1, characterized in that, Two rotating shafts are rotatably connected between the two mounting brackets (5), and the conveyor belt (6) is driven between the two rotating shafts.

6. The friction plate transfer device according to claim 5, characterized in that, One of the mounting brackets (5) is fixedly connected to one side of a stepper motor (11), and the output end of the stepper motor (11) is fixedly connected to one end of one of the rotating shafts.

7. The friction plate transfer device according to claim 1, characterized in that, Multiple friction pad bodies (8) are placed on the conveyor belt (6), and the friction pad bodies (8) are located between two positioning shafts (7).