Efficient full-automatic braiding machine

Abstract

The utility model discloses an efficient full-automatic braiding machine which comprises a supporting mechanism, the supporting mechanism comprises a base, four supporting columns are arranged at the top end of the base, the top ends of the four supporting columns are jointly connected with a workbench, and two idler wheels are symmetrically arranged on one section of the workbench; the feeding mechanism comprises a rotating shaft, the rotating shaft is arranged on one side of the upper portion of the workbench, and a winding disc is arranged on the outer edge face of the rotating shaft; the first driving mechanism comprises a side plate, a telescopic air cylinder is arranged on the side face of the side plate, a sliding block is arranged below the telescopic air cylinder, and four dampers are symmetrically arranged at the bottom end of the sliding block; the heat sealing mechanism comprises two heaters, the electronic component braiding machine has the advantage of simultaneously braiding and packaging a plurality of electronic components, and the problems that the packaging efficiency is low and the mechanical service life is shortened due to the packaging mode of a current braiding machine for a single electronic component are solved.

Description

Technical Field

[0001] This utility model relates to the field of electronic component packaging technology, specifically a high-efficiency fully automatic tape and reel machine. Background Technology

[0002] High-efficiency fully automatic taping and reeling machines typically employ advanced automation control technology, using a series of mechanical structures and electrical control systems to achieve the taping and packaging of electronic components. Their working process generally includes component feeding, inspection, positioning, and taping. For example, a vibratory feeder or similar feeding device arranges electronic components in a specific direction and order, then a conveyor belt transports the components to an inspection station where their appearance and dimensions are inspected. Qualified components are then precisely positioned into the taping mold, and finally, the taping mechanism encapsulates the components with carrier tape and winds them up.

[0003] Existing automatic tape and reel machines package individual electronic components one by one. This individual packaging method results in low efficiency and exacerbates structural wear and tear on the tape and reel machine, leading to a reduced lifespan. Utility Model Content

[0004] The purpose of this invention is to provide a high-efficiency fully automatic taping and reeling machine that can simultaneously tap and reel and package multiple electronic components. This solves the problem that current taping and reeling machines package only a single electronic component, resulting in low packaging efficiency and reduced machine lifespan.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency fully automatic tape and reel machine, comprising: a support mechanism, the support mechanism including a base, four pillars being provided at the top of the base, the tops of the four pillars being connected to a worktable, and two rollers being symmetrically arranged at one end of the worktable;

[0006] The feeding mechanism includes a rotating shaft, which is located on one side above the worktable, and a winding reel is provided on the outer edge of the rotating shaft;

[0007] A first driving mechanism includes a side plate, a telescopic cylinder is provided on the side of the side plate, a slider is provided below the telescopic cylinder, and four dampers are symmetrically provided at the bottom end of the slider.

[0008] A heat sealing mechanism, comprising two heaters, the top ends of which are fixedly connected to the bottom ends of two damper points, and each bottom end is provided with a hot plate;

[0009] A second drive mechanism, the second drive mechanism including a drive wheel, the drive wheel being located at the end of the worktable away from the roller;

[0010] The conveying mechanism includes a long plate, one end of which is placed between two rollers and the other end is placed inside the drive wheel, and the long plate is provided with several interlocking grooves at equal intervals.

[0011] Preferably, a positioning plate is provided at the top of the workbench, the positioning plate is placed between the roller and the first drive mechanism, and an observation port is provided on one side of the positioning plate above the conveying mechanism.

[0012] Preferably, two fixed pulleys are provided on one side of the winding reel, and the two fixed pulleys are located at the top of the side of the side plate and are higher than the rotating shaft.

[0013] Preferably, the output end of the side plate is arranged facing downward and is equipped with a short column. The bottom end of the short column is provided with a protrusion, and the top end of the slider is provided with a driven plate. The top end of the driven plate is provided with a mounting groove for the protrusion to fit into.

[0014] Preferably, the outer edge of the drive wheel is provided with a limiting groove for the long plate to fit into, and a disc is provided on the outer side of the drive wheel. The outer edge of the disc is arranged in a ring array with a number of teeth at equal intervals around its axis.

[0015] Preferably, a drive plate is provided on one side of the long plate, and the drive plate has a plurality of through holes that are equidistant from each other to accommodate teeth.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] 1. This utility model, by setting up a support mechanism, a feeding mechanism, a driving mechanism, a heat sealing mechanism, and a conveying mechanism, places several electronic components in a fitting groove. By rotating the driving wheel, several teeth on the outer edge of the disc engage with through holes in the driving plate, driving the long plate to move and placing several electronic components sequentially below the heat sealing mechanism. The hot plate at the bottom of the heater heats and seals both sides of the electronic components, completing the tape packaging of multiple electronic components. This improves the tape packaging efficiency of electronic components, reduces the wear of the tape machine, and extends the service life of the tape machine.

[0018] 2. This utility model, by setting up a driving mechanism and a conveying mechanism, uses a limiting groove opened in the driving wheel for the long plate to be fitted and limited, and uses teeth passing through the through hole to drive the long plate to move, to transport electronic components, replacing the conveyor belt method for transportation, and can complete the positioning of electronic components during transportation. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0020] Figure 2 This utility model Figure 1 A schematic diagram of the drive mechanism;

[0021] Figure 3 This utility model Figure 1 Schematic diagram of the heat sealing mechanism;

[0022] Figure 4 This utility model Figure 1 Enlarged schematic diagram of the structure at point A;

[0023] Figure 5 This utility model Figure 1 Enlarged schematic diagram of the structure at point B.

[0024] The reference numerals and names in the figure are as follows:

[0025] 1. Support mechanism; 11. Base; 12. Column; 13. Workbench; 14. Roller; 15. Positioning plate; 2. Feeding mechanism; 21. Rotating shaft; 22. Rewinding reel; 23. Fixed pulley; 3. First drive mechanism; 31. Side plate; 32. Telescopic cylinder; 33. Slider; 34. Damper; 35. Short column; 36. Protrusion; 37. Driven plate; 38. Mounting groove; 4. Heat sealing mechanism; 41. Heater; 42. Hot plate; 5. Second drive mechanism; 51. Drive wheel; 52. Limiting groove; 53. Disc; 54. Tooth; 6. Conveying mechanism; 61. Long plate; 62. Fitting groove; 63. Drive plate; 64. Through hole. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] In the description of the embodiments of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing the embodiments of this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0028] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0029] Please see Figures 1 to 5This utility model provides an embodiment of a high-efficiency fully automatic tape and reel machine, comprising: a support mechanism 1, which includes a base 11, four pillars 12 at the top of the base 11, and a worktable 13 connected to the top of the four pillars 12. Two rollers 14 are symmetrically arranged on one section of the worktable 13. A feeding mechanism 2 includes a rotating shaft 21, which is positioned above the worktable 13 and has a take-up reel 22 on its outer edge. A first driving mechanism 3 includes a side plate 31, a telescopic cylinder 32 on the side of the side plate 31, a slider 33 below the telescopic cylinder 32, and four dampers 34 symmetrically arranged at the bottom of the slider 33. A heat sealing machine is also included. Structure 4, the heat sealing mechanism 4 includes two heaters 41, the top of each of the two heaters 41 is fixedly connected to the bottom of the two dampers 34, and the bottom of each heater 41 is provided with a hot plate 42; in specific implementation, the heat sealing mechanism 4 is located away from the common heat sealing machine, which is existing technology and will not be described in detail here. The second drive mechanism 5 includes a drive wheel 51. In specific implementation, the drive wheel 51 is driven to rotate by a rotary motor. The drive wheel 51 is located at the end of the worktable 13 away from the roller 14. The conveying mechanism 6 includes a long plate 61. One end of the long plate 61 is placed between the two rollers 14, and the other end is placed inside the drive wheel 51. The long plate 61 is provided with several equidistant fitting grooves 62.

[0030] A positioning plate 15 is provided at the top of the workbench 13. The positioning plate 15 is placed between the roller 14 and the first drive mechanism 3. An observation port above the conveying mechanism 6 is opened on one side of the positioning plate 15. Two fixed pulleys 23 are provided on the side of the take-up reel 22. The two fixed pulleys 23 are placed at the top of the side of the side plate 31 and are higher than the rotating shaft 21. The output end of the side plate 31 is set downward and a short column 35 is installed. A protrusion 36 is provided at the bottom of the short column 35. A driven plate 37 is provided at the top of the slider 33. A mounting groove 38 for the protrusion 36 to be fitted is opened at the top of the driven plate 37. A limiting groove 52 for the long plate 61 to be fitted is opened on the outer edge of the drive wheel 51. A disc 53 is provided on the outer side of the drive wheel 51. A number of teeth 54 are arranged in a ring array around its axis on the outer edge of the disc 53. A drive plate 63 is provided on one side of the long plate 61. A number of through holes 64 that are adapted to the teeth 54 are opened at equal intervals inside the drive plate 63.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A high-efficiency fully automatic tape and reel machine, characterized in that, include: Support mechanism (1), the support mechanism (1) includes a base (11), the top of the base (11) is provided with four pillars (12), the tops of the four pillars (12) are connected to a worktable (13), and the worktable (13) is symmetrically provided with two rollers (14) at one end. The feeding mechanism (2) includes a rotating shaft (21), which is located on one side above the workbench (13), and a winding reel (22) is provided on the outer edge of the rotating shaft (21). The first drive mechanism (3) includes a side plate (31), a telescopic cylinder (32) is provided on the side of the side plate (31), a slider (33) is provided below the telescopic cylinder (32), and four dampers (34) are symmetrically provided at the bottom of the slider (33). The heat sealing mechanism (4) includes two heaters (41), the tops of the two heaters (41) are fixedly connected to the bottoms of the two dampers (34), and the bottoms of the two heaters (41) are provided with heat plates (42). The second drive mechanism (5) includes a drive wheel (51) located at one end of the worktable (13) away from the roller (14); The conveying mechanism (6) includes a long plate (61), one end of which is placed between two rollers (14) and the other end is placed inside the drive wheel (51), and several fitting grooves (62) are equally spaced inside the long plate (61).

2. The high-efficiency fully automatic tape and reel machine according to claim 1, characterized in that: The workbench (13) is provided with a positioning plate (15) at the top. The positioning plate (15) is placed between the roller (14) and the first drive mechanism (3), and an observation port is provided on one side of the positioning plate (15) above the conveying mechanism (6).

3. The high-efficiency fully automatic tape and reel machine according to claim 1, characterized in that: Two fixed pulleys (23) are provided on one side of the winding reel (22). The two fixed pulleys (23) are located at the top of the side of the side plate (31) and are higher than the rotating shaft (21).

4. The high-efficiency fully automatic tape and reel machine according to claim 1, characterized in that: The side plate (31) is set with the output end facing downward and is equipped with a short column (35). The bottom end of the short column (35) is provided with a protrusion (36). The top end of the slider (33) is provided with a driven plate (37). The top end of the driven plate (37) is provided with an installation groove (38) for the protrusion (36) to fit.

5. The high-efficiency fully automatic tape and reel machine according to claim 1, characterized in that: The outer edge of the drive wheel (51) is provided with a limiting groove (52) for the long plate (61) to fit into, and a disc (53) is provided on the outer side of the drive wheel (51). The outer edge of the disc (53) is constructed with a number of teeth (54) in a ring array around its axis.

6. The high-efficiency fully automatic tape and reel machine according to claim 5, characterized in that: A drive plate (63) is provided on one side of the long plate (61), and a number of through holes (64) for matching teeth (54) are equally spaced inside the drive plate (63).

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