Finished thrombin kit boxing device

By combining an L-shaped baffle with a top plate and using a crawler conveyor belt, the problem of needing to stop and adjust existing cartoning equipment has been solved, enabling precise positioning and efficient cartoning of reagent kits, and improving the equipment's versatility and automation.

CN224241416UActive Publication Date: 2026-05-15XIMAI DIAGNOSTIC TECHNOLOGY (SUZHOU) CO LTD
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Patent Information

Application Number
CN202521639541.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-04
Publication Date
2026-05-15
Estimated Expiration
2035-08-04

AI Technical Summary

Technical Problem

Existing cartoning equipment mostly adopts a fixed station design, which requires machine shutdown and mechanical structure adjustment when changing to different specifications of reagent kits. This results in high production line switching costs, limited positioning effect, and difficulty in meeting the production needs of different specifications of reagent kits.

Method used

The system employs a combination of L-shaped baffles and double-top plates for precise positioning. Combined with a crawler conveyor belt and a cylinder-driven sliding plate design, it enables flexible fixing and transport of reagent kits. The cylinder and clamping plate structure facilitates the gripping and precise placement of reagent bottles, adapting to the packaging requirements of reagent kits of different specifications.

Benefits of technology

It achieves precise positioning and efficient cartoning of reagent kits, reduces mechanical adjustment time, improves equipment versatility and cartoning efficiency, reduces manual intervention, and enhances the automation level of the cartoning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a thrombin kit finished product boxing device, relates to the technical field of kit production, and solves the problems that the existing boxing equipment mostly adopts a fixed station design, cannot meet the production positioning requirements of different kits and has a limited positioning effect on the kits. A thrombin kit finished product boxing device comprises a base; the base is of a rectangular plate structure, and a rectangular through groove structure is formed in the middle of the top of the base. A conveying belt is rotationally arranged on the inner side of the top of the base and is of a crawler-type structure. Baffles of L-shaped plate structures are fixedly arranged on the outer side of the conveying belt in an arrayed mode. The front side and the left side of the outer side of the baffle are each fixedly provided with a second air cylinder. One side of the second cylinder is in transmission connection with a top plate with a circular plate-shaped structure; it is ensured that the kits are kept at the fixed positions in the boxing process, boxing errors caused by deviation are avoided, and the fixing requirements of the kits of different sizes are met.
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Description

Technical Field

[0001] This utility model belongs to the field of reagent kit production technology, and more specifically, it relates to a thrombin reagent kit packaging device. Background Technology

[0002] In the field of medical device manufacturing, thrombin reagent kits are a core tool for clinical testing of coagulation function. Their production efficiency and packaging accuracy directly affect the accessibility of medical services and the reliability of test results. During the production of reagent kits, it is necessary to package the reagent bottles.

[0003] Current cartoning devices still have the following shortcomings:

[0004] Existing cartoning equipment mostly adopts a fixed station design. When changing to different specifications of reagent kits, it is necessary to stop the machine to adjust the mechanical structure, resulting in high production line switching costs. It cannot meet the production positioning needs of different reagent kits, and the positioning effect of the reagent kits is limited, which has certain limitations. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides a thrombin reagent kit packaging device, which solves the problems mentioned in the background art that existing packaging equipment mostly adopts a fixed station design, requiring machine shutdown and mechanical structure adjustment when changing to different specifications of reagent kits, resulting in high production line switching costs, failing to meet the production positioning needs of different reagent kits, and having limited positioning effect on reagent kits, thus having certain limitations.

[0006] The purpose and effect of this utility model's thrombin reagent kit packaging device are achieved through the following specific technical means:

[0007] A thrombin reagent kit packaging device includes: a base; the base adopts a rectangular plate structure, and a rectangular through groove structure is opened in the middle of the top of the base; a conveyor belt is rotatably arranged on the inner side of the top of the base, and the conveyor belt adopts a crawler structure; L-shaped baffles are arranged and fixedly arranged on the outer side of the conveyor belt; a set of second cylinders are fixedly arranged on the front and left sides of the outer side of the baffles; a circular plate structure top plate is drivenly connected to one side of the second cylinders.

[0008] Furthermore, a first motor is fixedly installed on one side of the base, and the first motor is connected to the conveyor belt for transmission; a rectangular groove structure feeding trough is fixedly installed at the bottom front side of the base, and a foam buffer block is installed inside the feeding trough; a set of first cylinders is fixedly installed on both the left and right sides of the base; and four sets of cylindrical sliding rods are fixedly installed in a rectangular array on the top of the base.

[0009] Furthermore, a rectangular sliding plate is slidably arranged at the top between the four sets of sliding rods, and a through rectangular slot structure is arranged on the top of the sliding plate. The sliding plate is connected to the two sets of first cylinders in a transmission manner. A second motor is fixedly arranged on the right side of the sliding plate. A cylindrical connecting shaft is rotatably arranged in the rectangular slot at the top of the sliding plate, and the connecting shaft is connected to the second motor in a transmission manner.

[0010] Furthermore, an H-shaped plate structure connecting plate is fixedly installed on the outer side of the connecting shaft; four sets of third cylinders are fixedly installed in a rectangular array around the connecting plate; an arc-shaped plate structure clamping plate is installed on the inner side of the third cylinder for transmission connection; and a feeding cylinder is fixedly installed in the rectangular through groove on the rear side of the top of the sliding plate.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] The combination of L-shaped baffles and double-top plates creates rigid positioning from the left and front, ensuring that the reagent kits remain in a fixed position during the packing process. This avoids packing errors caused by offset and provides a basic guarantee for the accurate placement of accessories, meeting the fixing needs of reagent kits of different sizes. At the same time, the linkage design of the first cylinder and slide bar on both sides allows the sliding plate to slide up and down to adjust its height, flexibly adapting to the packing requirements of reagent kits of different specifications. Production line specification switching can be completed without complex mechanical adjustments, further improving the equipment's versatility.

[0013] The first motor drives the crawler conveyor belt, which can precisely control the conveying speed and start / stop of the reagent kits, realizing the orderly flow of reagent kits from loading to unloading, reducing manual intervention, and improving the automation of the cartoning process. The connecting shaft drives the connecting plate to rotate, and together with the third cylinder and clamping plate structure around the perimeter, it can realize the gripping, transfer and precise placement of reagent bottles and other accessories. Multi-station collaborative operation shortens the single cartoning cycle and significantly improves cartoning efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall axial view structure of this utility model.

[0015] Figure 2 This is a top view schematic diagram of the overall structure of this utility model.

[0016] Figure 3 This is a top view of the overall structure of the base portion of this utility model.

[0017] Figure 4 This is a top view of the sliding plate portion of this utility model.

[0018] Figure 5 This is the utility model Figure 4 A magnified schematic diagram of part A in the diagram.

[0019] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0020] 1. Base; 101. Conveyor belt; 102. First motor; 103. Feed chute; 104. First cylinder; 105. Slide rod; 106. Baffle; 107. Second cylinder; 108. Top plate; 109. Sliding plate; 110. Second motor; 111. Connecting shaft; 112. Connecting plate; 113. Third cylinder; 114. Clamping plate; 115. Feed cylinder. Detailed Implementation

[0021] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0022] Example 1: As shown in the attached document Figure 1 To be continued Figure 5 As shown:

[0023] This utility model provides a thrombin reagent kit packaging device, comprising: a base 1; the base 1 adopts a rectangular plate structure, and a rectangular through groove structure is provided in the middle of the top of the base 1; a conveyor belt 101 is rotatably arranged on the inner side of the top of the base 1, and the conveyor belt 101 adopts a track-type structure; L-shaped baffles 106 are arranged and fixedly arranged on the outer side of the conveyor belt 101, and the reagent kit to be packaged is placed on the inner side of the baffle 106; a set of second cylinders 107 are fixedly arranged on the front and left sides of the outer side of the baffle 106; a circular plate-shaped top plate 108 is drivenly connected to one side of the second cylinder 107, and the second cylinder 107 drives the top plate 108 to extend, accurately positioning and clamping the reagent kit from the front and left sides, ensuring that the reagent kit maintains a fixed position in subsequent operations and avoiding the impact of positional displacement on the packaging accuracy.

[0024] The specific usage and function of this embodiment are as follows:

[0025] The empty kit is placed onto the conveyor belt 101 through the feeding cylinder 115, so that the kit is inside the baffle 106. Then, the second cylinder 107 is activated, which drives the top plate 108 to extend. Through the cooperation of the two sets of top plates 108, the kit is fixed inside the baffle 106 from two directions. Thus, the kit is precisely positioned and clamped by the cooperation of the two sets of top plates 108 and the baffle 106, ensuring that the kit remains in a fixed position during subsequent operations and avoiding the impact of positional deviation on the kitting accuracy.

[0026] Example 2: Based on Example 1, as shown in the appendix Figure 1 To be continued Figure 5 As shown:

[0027] The base 1 has a first motor 102 fixedly installed on one side, which is connected to the conveyor belt 101. Driven by the first motor 102, the running speed and start / stop of the conveyor belt 101 can be precisely controlled to achieve orderly delivery of the reagent kits. The bottom front side of the base 1 has a rectangular groove structure feeding trough 103 fixedly installed, and the inner side of the feeding trough 103 is provided with a foam buffer block. When the packaged reagent kits are pushed off the conveyor belt 101, they will fall into the feeding trough 103. The foam buffer block can effectively reduce the impact force when the reagent kits fall and prevent the reagent kits from being damaged by collision. A set of first cylinders 104 are fixedly installed on both the left and right sides of the base 1. The top of the base 1 has four sets of cylindrical slide rods 105 fixedly installed in a rectangular array.

[0028] Among them, a rectangular sliding plate 109 is slidably arranged at the top between the four sets of sliding rods 105, and a through rectangular groove structure is arranged at the top of the sliding plate 109. The sliding plate 109 is connected to two sets of first cylinders 104. The first cylinders 104 can drive the sliding plate 109 to slide up and down on the sliding rods 105 through the extension and retraction action, so as to realize the switching of the sliding plate 109 between different height positions to adapt to the packaging requirements of different kits. A second motor 110 is fixedly arranged on the right side of the sliding plate 109. A cylindrical connecting shaft 111 is rotatably arranged in the rectangular groove at the top of the sliding plate 109, and the connecting shaft 111 is connected to the second motor 110.

[0029] The connecting shaft 111 has an H-shaped connecting plate 112 fixedly installed on its outer side. The positions of the connecting shaft 111 and the connecting plate 112 are set according to the boxing position. After the reagent kit is fixed, the connecting plate 112 is positioned above the boxing position of the corresponding reagent bottle. Four sets of third cylinders 113 are fixedly installed in a rectangular array around the connecting plate 112. The inner side of the third cylinder 113 is connected to a clamping plate 114 with an arc-shaped plate structure. When gripping the reagent bottle, the third cylinder 113 drives the clamping plate 114 to open, surround the reagent bottle, and then closes the clamping plate 114 to clamp the reagent bottle. Then, through the rotation of the connecting shaft 111 and the lifting and lowering of the sliding plate 109, the reagent bottle is accurately placed into the reagent kit. A feed cylinder 115 is fixedly installed in the rectangular through groove on the rear side of the top of the sliding plate 109.

[0030] The specific usage and function of this embodiment are as follows:

[0031] In this invention, a feeding mechanism supplies material to the connecting plate 112. This feeding mechanism can employ a feeding conveyor belt or similar structure, allowing the reagent bottles to be transported to the top of the corresponding set of connecting plates 112 on the sliding plate 109. During boxing, the extension / retraction of the first cylinder 104 is adjusted to cause the sliding plate 109 to slide on the slide rod 105, adjusting it to a suitable height. Then, the cooperation of two sets of third cylinders 113 above the connecting plate 112 causes the two sets of clamping plates 114 to move inwards, thereby... Two sets of clamping plates 114 clamp the corresponding materials, and simultaneously start the first motor 102. The first motor 102 drives the conveyor belt 101 to start running. The tracked conveyor belt 101 moves the reagent kit inside the baffle 106 forward. When the reagent kit is delivered to the bottom of the corresponding set of connecting plates 112, the conveyor belt 101 stops moving. The first cylinder 104 drives the sliding plate 109 to move downward along the slide rod 105, so that the connecting plate 112 is close to the reagent kit. At the same time, the second motor 110 starts, driving the connecting shaft. Rotating shaft 111 drives connecting plate 112 to rotate, causing one set of third cylinders 113 and clamping plate 114 to rotate above the reagent bottle storage position. Third cylinder 113 drives clamping plate 114 to open, placing the reagent bottle into the designated position inside the reagent kit. As the reagent kit moves forward sequentially, the boxing of all reagent kits is completed. After all the accessories inside the reagent kit are placed, the lid is closed manually, the piston rod of second cylinder 107 retracts, driving top plate 108 to retract, releasing the clamping of the reagent kit. After the box moves forward with conveyor belt 101, it automatically falls into the discharge trough 103 below. Because the discharge trough 103 is equipped with foam buffer blocks on the inside, it can effectively reduce the impact force when the reagent kit falls, preventing the reagent kit from being damaged by collision. Finally, the operator can collect the boxed thrombin reagent kit from the discharge trough 103, completing the entire collection process. During the entire boxing process, after the reagent kit is fixed, the boxing of each type of reagent bottle can be completed automatically in sequence. The boxing process is efficient and accurate, greatly improving production efficiency.

Claims

1. A thrombin reagent kit packaging device, characterized in that, include: Base (1); The base (1) adopts a rectangular plate structure, and a rectangular through groove structure is provided in the middle of the top of the base (1); A conveyor belt (101) is rotatably arranged on the inner side of the top of the base (1), and the conveyor belt (101) adopts a crawler structure; L-shaped baffles (106) are arranged and fixed on the outer side of the conveyor belt (101); A set of second cylinders (107) are fixedly arranged on the front and left sides of the outer side of the baffles (106); A top plate (108) with a circular plate structure is connected to one side of the second cylinder (107) for transmission.

2. The thrombin reagent kit packaging device as described in claim 1, characterized in that: A first motor (102) is fixedly installed on one side of the base (1), and the first motor (102) is connected to the conveyor belt (101) for transmission. A rectangular groove structure feeding trough (103) is fixedly installed at the bottom front side of the base (1), and a foam buffer block is installed on the inner side of the feeding trough (103).

3. The thrombin reagent kit packaging device as described in claim 1, characterized in that: A set of first cylinders (104) are fixedly installed on both the left and right sides of the base (1); four sets of cylindrical slide rods (105) are fixedly installed on the top of the base (1) in a rectangular array.

4. The thrombin reagent kit packaging device as described in claim 3, characterized in that: A rectangular plate (109) is slidably arranged on the top of the four sets of slide rods (105), and a through rectangular groove structure is arranged on the top of the slide plate (109), and the slide plate (109) is connected to the two sets of first cylinders (104) for transmission.

5. The thrombin reagent kit packaging device as described in claim 4, characterized in that: A second motor (110) is fixedly arranged on the right side of the sliding plate (109); a cylindrical connecting shaft (111) is rotatably arranged in the rectangular through groove at the top of the sliding plate (109), and the connecting shaft (111) is connected to the second motor (110) in a transmission connection.

6. The thrombin reagent kit packaging device as described in claim 5, characterized in that: The connecting shaft (111) is fixedly provided with an H-shaped plate structure connecting plate (112) on the outside; four sets of third cylinders (113) are fixedly provided in a rectangular array around the connecting plate (112).

7. The thrombin reagent kit packaging device as described in claim 6, characterized in that: The inner transmission connection of the third cylinder (113) is provided with a clamping plate (114) with an arc plate structure; a feed cylinder (115) is fixedly provided in the rectangular through groove on the rear side of the top of the sliding plate (109).