Ton barrel discharging device
By designing the filtration and positioning mechanism of the ton container discharge device, the problem of unfiltered sediment and impurities inside the ton container was solved, achieving efficient filtration and cleaning of materials and improving discharge efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI SAKURA PLASTIC PROD CO LTD
- Filing Date
- 2025-06-27
- Publication Date
- 2026-05-15
AI Technical Summary
The existing discharge devices of ton containers cannot effectively filter sediment and impurities, resulting in a decline in material quality.
Design a ton container discharge device, including a discharge tee pipe, a filtration mechanism and a positioning mechanism. Through the cooperation of the filter plate and the positioning cover, the material is filtered and impurities are cleaned. The rotary joint and corrugated hose facilitate disassembly and connection, and the cleaning of impurities and the switching of the discharge path are realized.
It effectively filters out sediment and impurities in the ton container, ensuring material quality and improving discharge efficiency and ease of cleaning.
Smart Images

Figure CN224241764U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ton container discharge technology, specifically a ton container discharge device. Background Technology
[0002] IBCs (Intermediate Bulk Containers) are essential tools for modern warehousing and transportation of liquid products. An IBC consists of an inner container and a metal frame. The inner container is made of high-molecular-weight, high-density polyethylene (HDPE) through blow molding, resulting in high strength, corrosion resistance, and good hygiene.
[0003] In existing technology, a discharge port is located on the side bottom of the ton container. A discharge pipe is connected to the discharge port using a slip-fit connector, and a drain valve inside the discharge pipe controls the material discharge. This structure can meet basic discharge requirements under normal operating conditions. However, in actual use, with the long-term storage of materials inside the ton container, the liquid material inside the ton container will undergo sedimentation, or the liquid material itself may contain impurities. Since the discharge device cannot filter the impurities in the material inside the ton container, the sediment and impurities will be discharged together, affecting its use and having certain limitations. Therefore, it is necessary to improve the ton container discharge device to solve the above problems. Summary of the Invention
[0004] The purpose of this invention is to provide a ton-bucket discharge device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A ton container discharge device includes a discharge tee pipe, a slip-on joint is movably installed on the outside of the discharge tee pipe, a filter mechanism is provided on the back of the discharge tee pipe, and a positioning mechanism is provided at the bottom of the filter mechanism.
[0007] Preferably, the filtration mechanism includes a curved tube, which is fixedly installed on the back of the discharge tee pipe. A positioning cover is fixedly installed at the bottom of the curved tube. A docking cover is threaded onto the outside of the positioning cover. A first connecting pipe is fixedly installed at the bottom of the docking cover. A filter plate is movably installed inside the docking cover. A first drain valve is fixedly installed inside the discharge tee pipe, which facilitates the filtration of impurities in the material inside the ton container.
[0008] Preferably, a sealing gasket is provided on the front side of the discharge tee, and the sealing ring is made of rubber, which facilitates the sealing connection between the discharge tee and the discharge port of the ton container.
[0009] Preferably, both the bottom of the positioning cover and the inside of the docking cover are provided with sealing rings, and the sealing rings are in contact with the filter plate, which facilitates the sealing of the positioning cover.
[0010] Preferably, the positioning mechanism includes a rotary joint, which is fixedly installed at the bottom of the first connecting pipe. A second connecting pipe is fixedly installed at the bottom of the rotary joint. A corrugated hose is fixedly installed at the bottom of the second connecting pipe. A discharge tee is fixedly installed at the bottom of the corrugated hose. A second drain valve is fixedly installed inside the discharge tee. A connecting rod is fixedly installed outside the discharge tee. The connecting rod is fixedly installed with the discharge tee, which facilitates the movement and positioning of the docking cover and facilitates the disassembly of the filter plate.
[0011] Preferably, the outer surface of the discharge tee is provided with an external threaded groove to facilitate the connection of an external water pipe to the discharge tee.
[0012] Compared with the prior art, the present invention provides a ton container discharge device, which has the following beneficial effects:
[0013] This ton container discharge device, through its positioning mechanism, facilitates the installation and sealing of the filter plate via a positioning cover and a docking cover. With the help of the filter plate, it effectively filters impurities from the material inside the ton container, preventing sediment and impurities from being discharged. Rotating the docking cover away from the positioning cover allows for easy disassembly of the filter plate and cleaning of the filtered impurities. A first drain valve controls the material discharge path, enabling simultaneous material discharge and impurity cleaning, thus ensuring efficient discharge.
[0014] This ton container discharge device, through its positioning mechanism and connecting rod, facilitates the connection between the discharge tee and the feed tee, ensuring the stability of the feed tee. The rotary joint allows for easy rotation of the docking cover, facilitating the cleaning of impurities. The corrugated hose allows for easy material discharge while simultaneously enabling the movement of the docking cover, facilitating the assembly and disassembly of the filter plate. With the assistance of the second drain valve, the discharge path can be switched before impurities are cleaned. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a front structural diagram of the present utility model.
[0017] Figure 2 This is a schematic diagram of the filter mechanism of this utility model.
[0018] Figure 3 This is a schematic diagram showing the positional relationship of the filter plates of this utility model.
[0019] Figure 4 This is a schematic diagram of the positioning mechanism of this utility model.
[0020] In the diagram: 1. Discharge tee pipe; 2. Loose fitting; 3. Filtering mechanism; 301. Bend pipe; 302. Positioning cover; 303. Docking cover; 304. First connecting pipe; 305. Filter plate; 306. First drain valve; 4. Positioning mechanism; 401. Rotary joint; 402. Second connecting pipe; 403. Corrugated hose; 404. Discharge tee pipe; 405. Second drain valve; 406. Connecting rod. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Example
[0023] Please see Figure 1-3 This utility model provides a technical solution: a ton barrel discharge device, including a discharge tee pipe 1, a loose fitting 2 is movably installed on the outside of the discharge tee pipe 1, the internal thread of the loose fitting 2 is adapted to the external thread of the ton barrel discharge port, a filter mechanism 3 is provided on the back of the discharge tee pipe 1, and a positioning mechanism 4 is provided at the bottom of the filter mechanism 3.
[0024] Furthermore, the filtration mechanism 3 includes a curved pipe 301, which is fixedly installed on the back of the discharge tee pipe 1. A positioning cover 302 is fixedly installed at the bottom of the curved pipe 301. A docking cover 303 is threaded onto the outside of the positioning cover 302. A first connecting pipe 304 is fixedly installed at the bottom of the docking cover 303. A filter plate 305 is movably installed inside the docking cover 303. A first drain valve 306 is fixedly installed inside the discharge tee pipe 1. There are two first drain valves 306, which are used to switch the material discharge path. The positioning cover 302 and docking cover 303 facilitate the installation and sealing of the filter plate 305. With the cooperation of the filter plate 305, it is easy to filter impurities in the material in the ton container, preventing sediment and impurities from being discharged. By rotating the docking cover 303 away from the positioning cover 302, it is easy to disassemble the filter plate 305 and clean the filtered impurities. The first drain valve 306 facilitates the control of the material discharge path, thereby facilitating the cleaning of impurities while discharging the material, ensuring discharge efficiency.
[0025] Furthermore, a sealing gasket is provided on the front of the discharge tee pipe 1, and the sealing ring is made of rubber, which facilitates the sealing connection between the discharge tee pipe 1 and the discharge port of the ton container.
[0026] Furthermore, both the bottom of the positioning cover 302 and the inside of the docking cover 303 are provided with sealing rings, and the sealing rings are in contact with the filter plate 305, which facilitates the sealing of the positioning cover 302, prevents material leakage, and ensures the stable operation of the filtration process.
[0027] Please see Figure 4 Furthermore, in conjunction with the embodiments, the positioning mechanism 4 includes a rotary joint 401, which is fixedly installed at the bottom of the first connecting pipe 304. A second connecting pipe 402 is fixedly installed at the bottom of the rotary joint 401. A corrugated hose 403 is fixedly installed at the bottom of the second connecting pipe 402. A discharge tee pipe 404 is fixedly installed at the bottom of the corrugated hose 403. A second drain valve 405 is fixedly installed inside the discharge tee pipe 404. There are two second drain valves 405, which are used to switch the material discharge path. A connecting rod 4 is fixedly installed outside the discharge tee pipe 404. 06. The connecting rod 406 is fixedly installed with the discharge tee pipe 1. The connecting rod 406 facilitates the connection between the discharge tee pipe 1 and the discharge tee pipe 404, thereby ensuring the stability of the discharge tee pipe 404. The rotary joint 401 facilitates the rotation of the docking cover 303, thereby facilitating the cleaning of impurities. The corrugated hose 403 facilitates the material discharge while also allowing the docking cover 303 to move, thus facilitating the disassembly and assembly of the filter plate 305. With the cooperation of the second drain valve 405, the discharge path can be switched before impurities are cleaned.
[0028] Furthermore, the outer surface of the discharge tee 404 is provided with an external threaded groove, which facilitates the connection of an external water pipe to the discharge tee 404 through a loose fitting, making it suitable for material discharge operations under different conditions.
[0029] Working Principle: In actual operation, when this device is in use, the discharge tee pipe 1 is connected to the discharge port of the ton container through the provided slip-on connector 2. After connecting the external pipe to the discharge tee pipe 404, the material in the ton container is discharged by opening the first drain valve 306 and the second drain valve 405. With the cooperation of the filter plate 305, impurities and sediments in the material are filtered. When the material discharge rate is low, the material discharge path is switched by switching the opening and closing of the first drain valve 306 and the second drain valve 405 to continue the material discharge and filtration work. By rotating the blocked docking cover 303, the docking cover 303 is moved away from the positioning cover 302. With the cooperation of the corrugated hose 403, the docking cover 303 is moved or bent to clean the impurities. After the operation is repeated, the docking cover 303 is threadedly installed on the outside of the positioning cover 302 to complete the reset of the docking cover 303.
[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A ton container discharge device, comprising a discharge tee (1), characterized in that: The discharge tee pipe (1) is externally fitted with a loose fitting (2), and a filter mechanism (3) is provided on the back of the discharge tee pipe (1). A positioning mechanism (4) is provided at the bottom of the filter mechanism (3). The filter mechanism (3) includes a bent pipe (301), which is fixedly installed on the back of the discharge tee pipe (1). A positioning cover (302) is fixedly installed at the bottom of the bent pipe (301). A docking cover (303) is threaded on the outside of the positioning cover (302). A first connecting pipe (304) is fixedly installed at the bottom of the docking cover (303). A filter plate (305) is movably installed inside the docking cover (303). A first drain valve (306) is fixedly installed inside the discharge tee pipe (1).
2. The ton container discharge device according to claim 1, characterized in that: The front of the discharge tee (1) is provided with a sealing gasket, and the sealing ring is made of rubber.
3. The ton container discharge device according to claim 1, characterized in that: The bottom of the positioning cover (302) and the inside of the docking cover (303) are both provided with sealing rings, and the sealing rings are in contact with the filter plate (305).
4. The ton container discharge device according to claim 1, characterized in that: The positioning mechanism (4) includes a rotary joint (401), which is fixedly installed at the bottom of the first connecting pipe (304). A second connecting pipe (402) is fixedly installed at the bottom of the rotary joint (401). A corrugated hose (403) is fixedly installed at the bottom of the second connecting pipe (402). A discharge tee pipe (404) is fixedly installed at the bottom of the corrugated hose (403). A second drain valve (405) is fixedly installed inside the discharge tee pipe (404). A connecting rod (406) is fixedly installed outside the discharge tee pipe (404). The connecting rod (406) is fixedly installed with the discharge tee pipe (1).
5. The ton container discharge device according to claim 4, characterized in that: The outer surface of the discharge tee (404) is provided with an external thread groove.