Garbage compression station
By adopting a combined structure of unloading door, conversion door and anti-detachment mechanism in the waste compression station, the problem of easy detachment of the docking door is solved, the sealing of the waste container during the transfer process is achieved, the leakage of waste is prevented and secondary pollution is reduced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUADA (FUJIAN LONGYAN) ENVIRONMENTAL SANITATION TECH CO LTD
- Filing Date
- 2025-06-26
- Publication Date
- 2026-05-15
AI Technical Summary
The docking doors of existing underground waste compression stations are prone to detachment during transfer, causing waste to leak out of the waste bins and resulting in secondary pollution.
A waste compression station was designed, which adopts a combination structure of unloading gate, conversion gate and anti-detachment mechanism. The anti-detachment mechanism is detachably connected to the conversion gate to prevent the conversion gate from falling off during the transfer process, and the garbage bin and the compression mechanism are docked and separated by the gripper mechanism.
It effectively prevents the garbage bins from leaking during transportation, avoids garbage leakage, reduces secondary pollution, and improves the sealing and reliability of the garbage compression station.
Smart Images

Figure CN224241852U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste treatment equipment technology, specifically to a waste compression station. Background Technology
[0002] A waste compression station is a facility used for the centralized collection, compression, and transfer of municipal solid waste. Equipped with specialized waste compression equipment, it compresses loose waste to reduce its volume and improve transportation efficiency. Most existing underground waste compression stations have the compression containers located beneath the station. After the waste is compressed, an outrigger removes the container, replaces it with an empty one, and then transports the container to a transfer station where the waste is emptied.
[0003] The existing underground garbage compression station has a docking door on the rear door of the garbage container. This docking door is used as an opening for garbage to enter the garbage container during compression. Currently, the docking door is detached from the rear door. When compressing garbage, the docking door is removed from the rear door. When transferring garbage containers, the docking door is connected to the rear door. However, due to the long transfer distance and inevitable bumps during the transfer process, the docking door may detach from the rear door, causing garbage to leak out of the garbage container and resulting in secondary pollution. Utility Model Content
[0004] Therefore, a waste compression station is needed to address the technical problem of existing underground waste compression stations where the rear door of the waste container is equipped with a docking door. Currently, the docking door is detachably connected to the rear door. When the waste container is transferred, the docking door is connected to the rear door. However, due to the long transfer distance and inevitable bumps during the transfer process, the docking door may detach from the rear door, causing the waste inside the waste container to leak out and resulting in secondary pollution.
[0005] To achieve the above objectives, the inventors provide a waste compression station, comprising:
[0006] A garbage bin, wherein the garbage bin is provided with a discharge door, the discharge door is hinged to the garbage bin, and the discharge door is provided with a push port;
[0007] A switching door is provided on the unloading door, and the switching door is detachably connected to the unloading door to open or close the push port;
[0008] The device includes an anti-detachment mechanism, which is mounted on the unloading gate and is fixedly connected to the unloading gate. It is also detachably connected to the conversion gate. The anti-detachment mechanism is used to prevent the conversion gate from falling off the unloading gate.
[0009] As a preferred structure of this utility model, the anti-detachment mechanism includes a fixed plate and an anti-detachment plate. One end of the fixed plate is fixedly connected to the unloading door, the middle part of the anti-detachment plate is hinged to the other end of the fixed plate, and the upper end of the anti-detachment plate is detachably connected to the conversion door.
[0010] The waste compression station also includes a compression mechanism and a gripper mechanism. The compression mechanism is located near the unloading gate, and the gripper mechanism is disposed on the outer wall of the compression mechanism. The compression mechanism is used to compress waste, and the gripper mechanism is used to dock or separate the waste bin from the compression mechanism.
[0011] As a preferred structure of this utility model, the anti-detachment mechanism further includes an elastic component, one end of which is connected to one end of the fixed plate, and the other end of which is connected to the middle of the anti-detachment plate.
[0012] As a preferred structure of this utility model, the anti-detachment plate includes an upper end plate and a lower end plate. The upper end plate and the lower end plate are integrally formed or fixedly connected. The shape formed between the upper end plate and the lower end plate is sickle-shaped. The length of the lower end plate is greater than the length of the upper end plate. The upper end plate is detachably connected to the conversion door.
[0013] As a preferred structure of this utility model, the gripper mechanism includes a gripper and a gripper driving component. One end of the gripper driving component is disposed on the outer wall of the garbage bin, and the other end of the gripper driving component is connected to the gripper. The outer wall of the garbage bin is provided with a groove.
[0014] As a preferred structure of this utility model, the compression mechanism includes a compression box, a compression drive component, and a compression pusher;
[0015] The compression box is located on one side of the tail end of the garbage bin, and the compression drive component and the compression push head are respectively located inside the compression box;
[0016] The compression drive component is connected to the compression push head, and the compression drive component is used to drive the compression push head to move back and forth; or the compression drive component is used to drive the compression push head and the conversion door to move back and forth.
[0017] The compression pusher is equipped with a first docking mechanism;
[0018] The conversion gate is provided with a second docking mechanism, which is detachably connected to the unloading gate. The second docking mechanism is used to dock with or detach from the unloading gate. The first docking mechanism is detachably connected to the second docking mechanism and the conversion gate. The first docking mechanism is used to dock with or detach from the second docking mechanism and the conversion gate.
[0019] The upper end of the anti-detachment plate is detachably connected to the second docking mechanism.
[0020] As a preferred structure of this utility model, the first docking mechanism includes at least two docking hooks, two docking drive components, and two push-pull latches.
[0021] At least two of the docking hooks are arranged laterally at intervals, one end of each of the at least two docking hooks is connected to the compression push head, and the other end of each of the at least two docking hooks is located outside the compression push head;
[0022] The two docking drive components are arranged laterally at intervals, and the two push-pull latches are respectively connected to the two docking drive components. The two docking drive components are used to drive the two push-pull latches to push and pull in different directions laterally.
[0023] As a preferred structure of this utility model, the second docking mechanism includes two docking pin assemblies, which are arranged laterally at intervals. The two docking pin assemblies are respectively disposed on the inner side of the switching door and on the switching door. The two push-pull latches are respectively detachably connected to the two docking pin assemblies.
[0024] Each of the two docking pin assemblies is provided with a locking component on its top, which is used to lift up the docking hook so that the docking hook is disengaged from the switching door;
[0025] The conversion door is provided with at least two docking interfaces, and the positions of the at least two docking interfaces correspond to the positions of the at least two docking hooks.
[0026] There are at least two anti-detachment mechanisms, and at least two of the anti-detachment mechanisms are detachably connected to two of the docking pin assemblies. The upper end of the anti-detachment plate is detachably connected to the docking pin assembly.
[0027] As a preferred structure of this utility model, the mating pin assembly includes a connecting plate and two pins. The two pins are arranged at intervals and opposite to each other. One end of each pin is fixedly connected to the connecting plate or integrally formed therefrom. The connecting plate is provided with a first through hole.
[0028] The conversion door is provided with multiple second through holes, and the unloading door is provided with multiple third through holes. The two pins pass through or out of the multiple second through holes and the multiple third through holes and are detachably connected to the unloading door.
[0029] The other end of the pin is provided with a limiting groove, and the upper end of the anti-detachment plate is detachably connected to the other end of the pin.
[0030] As a preferred structure of this utility model, the locking component is a locking block, which is fixedly connected to or integrally formed with the docking pin assembly, and the end of the locking block near the docking hook is a downwardly inclined end face.
[0031] The advantages of the above technical solution, which differs from the existing technology, are as follows: In the garbage compression station of this utility model, when the garbage bin is full and needs to be transferred, the conversion door is connected to the unloading door, and the conversion door is set on the unloading door to achieve the sealing of the garbage bin. Then, the anti-detachment mechanism is connected to the conversion door to lock the conversion door, effectively preventing the conversion door from falling off the unloading door. Compared with the existing technology where the connection door is easy to fall off, it can ensure the sealing of the garbage bin during the transfer process, avoid garbage leakage, reduce secondary pollution, and protect the environment.
[0032] The above description of the utility model is merely an overview of the technical solution of this application. In order to enable those skilled in the art to better understand the technical solution of this application and to implement it based on the description and drawings, and to make the above-mentioned objectives and other objectives, features and advantages of this application easier to understand, the following description is provided in conjunction with the specific embodiments and drawings of this application. Attached Figure Description
[0033] The accompanying drawings are only used to illustrate the principles, implementation methods, applications, features, and effects of specific embodiments of this application and other related content, and should not be considered as limitations on this application.
[0034] In the accompanying drawings of the instruction manual:
[0035] Figure 1 This is a front view of the waste compression station described in the specific implementation method;
[0036] Figure 2 This is a cross-sectional view of the waste compression station described in the specific embodiment;
[0037] Figure 3 This is one of the structural schematic diagrams showing the connection between the compression pusher and the conversion door in a specific implementation embodiment;
[0038] Figure 4 This is the second schematic diagram of the structure connecting the compression pusher and the conversion door in a specific implementation method;
[0039] Figure 5 This is a top view showing the compression pusher docking with the conversion door in a specific embodiment.
[0040] Figure 6 This is a side view of the compression pusher docking with the conversion door in a specific embodiment.
[0041] Figure 7This is a partial structural diagram of the second docking mechanism and the conversion door in a specific implementation method;
[0042] Figure 8 This is a schematic diagram of the structure of the first docking mechanism and the compression pusher in a specific implementation method;
[0043] Figure 9 This is one of the structural schematic diagrams of the waste compression station described in the specific implementation method;
[0044] Figure 10 for Figure 9 A magnified view of a portion of the image;
[0045] Figure 11 This is the second structural schematic diagram of the waste compression station described in the specific implementation method;
[0046] Figure 12 for Figure 11 A magnified view of a portion of the image.
[0047] The reference numerals used in the above figures are explained as follows:
[0048] 1. Trash can,
[0049] 11. Unloading gate,
[0050] 111. Third through hole,
[0051] 2. Transfer door,
[0052] 21. Regarding the interface,
[0053] 22. Second through hole,
[0054] 3. Compression mechanism,
[0055] 31. Compression box
[0056] 32. Compression drive component,
[0057] 33. Compression pusher,
[0058] 4. The first liaison agency,
[0059] 41. Connecting hook,
[0060] 411. Hook head,
[0061] 42. Dock drive components,
[0062] 43. Push-pull latch,
[0063] 5. Second docking mechanism,
[0064] 51. Connecting pin assembly,
[0065] 511. Connecting plate,
[0066] 512, First through hole,
[0067] 513. Pin,
[0068] 514. Limiting groove,
[0069] 52. Locking components,
[0070] 6. Anti-hair loss mechanism
[0071] 61. Fixing plate,
[0072] 62. Anti-detachment plate,
[0073] 621. Top plate,
[0074] 622. Lower end plate,
[0075] 63. Elastic components,
[0076] 7. Claw mechanism,
[0077] 71. Hug paws,
[0078] 72. Claw drive component,
[0079] 73. Groove. Detailed Implementation
[0080] To illustrate the possible application scenarios, technical principles, implementable specific solutions, and achievable objectives and effects of this application in detail, the following description, in conjunction with the listed specific embodiments and accompanying drawings, provides a detailed explanation. The embodiments described herein are merely illustrative of the technical solutions of this application and are therefore intended to limit the scope of protection of this application.
[0081] In this document, the term "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The term "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or connection with other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.
[0082] Unless otherwise defined, the technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the use of related terms herein is merely for the purpose of describing particular embodiments and is not intended to limit this application.
[0083] In the description of this application, the term "and / or" is used to describe the logical relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A exists, B exists, and A and B exist simultaneously. Additionally, the character " / " in this document generally indicates that the preceding and following objects have an "or" logical relationship.
[0084] In this application, terms such as “first” and “second” are used only to distinguish one entity or operation from another, and do not necessarily require or imply any actual quantity, hierarchy or order relationship between these entities or operations.
[0085] Unless otherwise specified, the use of terms such as “comprising,” “including,” “having,” or other similar expressions in this application is intended to cover non-exclusive inclusion, which does not exclude the presence of additional elements in a process, method, or product that includes the stated elements, such that a process, method, or product that includes a list of elements may include not only those defined elements but also other elements not expressly listed, or elements inherent to such a process, method, or product.
[0086] Similar to the understanding in the Examination Guidelines, in this application, expressions such as "greater than," "less than," and "exceeding" are understood to exclude the stated number; expressions such as "above," "below," and "within" are understood to include the stated number. Furthermore, in the description of the embodiments in this application, "multiple" means two or more (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups" and "multiple times," unless otherwise explicitly specified.
[0087] In the description of the embodiments of this application, the space-related expressions used, such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "vertical," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," indicate the orientation or positional relationship based on the orientation or positional relationship shown in the specific embodiments or drawings. These expressions are only for the convenience of describing the specific embodiments of this application or for the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application. Furthermore, in this context, it should be understood that when it is mentioned that an element is connected "on" or "below" another element, it can be directly connected not only to the other element "on" or "below," but also indirectly connected to the other element "on" or "below" through an intermediate element.
[0088] Unless otherwise expressly specified or limited, the terms "installation," "connection," "linking," "fixing," and "setting," as used in the description of the embodiments of this application, should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two components or the interaction between two components. For those skilled in the art to which this application pertains, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.
[0089] Please see Figures 1 to 12 This embodiment relates to a waste compression station, which is a ground-mounted waste compression station, and includes:
[0090] Waste bin 1 is used to store waste. A discharge door 11 is provided at the rear end of the waste bin 1. One side of the discharge door 11 is hinged to the top of the waste bin 1. This hinged connection allows the discharge door 11 to rotate around the hinge point, making it easy to open during waste transfer and discharge the compressed waste. The discharge door 11 has a push port, providing a channel for the compression pusher 33 to push the waste into the waste bin 1 for storage. In this embodiment, the waste bin 1 has both the feeding and discharging functions on the same side. Feeding occurs through the push port, and discharging occurs through the discharge door 11. Unlike existing waste bins with front and rear doors, this embodiment only has a discharge door 11 at the rear end of the bin, simplifying the structure, optimizing space, enhancing sealing, and reducing the risk of waste leakage.
[0091] A switching door 2 is installed on the unloading door 11 and is detachably connected to the unloading door 11 to open or close the pusher opening. During waste compression, the switching door 2 separates from the unloading door 11 and connects to the compression pusher 33, allowing it to compress waste into the waste bin 1. During waste transfer, the switching door 2 separates from the compression pusher 33 and connects to the unloading door 11, sealing the unloading door 11.
[0092] In addition, an anti-detachment mechanism 6 is provided, which is fixedly connected to the unloading gate 11 and detachably connected to the switching gate 2. The anti-detachment mechanism 6 is used to prevent the switching gate 2 from falling off the unloading gate 11. By providing the anti-detachment mechanism 6 to prevent the switching gate 2 from falling off the unloading gate 11, the problem of easy detachment of the docking gate in the prior art is effectively solved, and the sealing performance and reliability of the waste compression station are improved.
[0093] Specifically, in the waste compression station of this embodiment, when the waste bin 1 is full and needs to be transferred, the conversion door 2 is connected to the unloading door 11, and the conversion door 2 is set on the unloading door 11 to achieve the sealing of the waste bin 1. Then, the anti-detachment mechanism 6 is connected to the conversion door 2 to lock the conversion door 2, effectively preventing the conversion door 2 from falling off the unloading door 11. Compared with the existing technology where the docking door is easy to fall off, it can ensure the sealing of the waste bin 1 during the transfer process, avoid waste leakage, reduce secondary pollution, and protect the environment.
[0094] Optionally, in some embodiments, such as Figures 1 to 12 As shown, the anti-detachment mechanism 6 includes a fixed plate 61 and an anti-detachment plate 62. One end of the fixed plate 61 is fixedly connected to the unloading gate 11, and the middle part of the anti-detachment plate 62 is hinged to the other end of the fixed plate 61 so that the anti-detachment plate 62 can rotate on the fixed plate 61. The upper end of the anti-detachment plate 62 is detachably connected to the conversion gate 2. The upper end of the anti-detachment plate 62 is connected to the conversion gate 2 to lock the conversion gate 2 and prevent the conversion gate 2 from falling off the unloading gate 11.
[0095] Furthermore, the waste compression station also includes a compression mechanism 3 and a gripper mechanism 7. The compression mechanism 3 is located near the unloading gate 11, and the gripper mechanism 7 is disposed on the outer wall of the compression mechanism 3. The compression mechanism 3 is used to compress waste, and the gripper mechanism 7 is used to connect or disconnect the waste bin 1 from the compression mechanism 3. When waste compression is required, the gripper mechanism 7 connects the waste bin 1 to the compression mechanism 3. When the waste bin 1 is full, the gripper mechanism 7 separates the waste bin 1 from the compression mechanism 3, allowing the waste bin 1 to be transferred.
[0096] Specifically, in this embodiment of the waste compression station, when the waste bin 1 is full and needs to be transferred, the switching door 2 is connected to the unloading door 11, and the switching door 2 is set on the unloading door 11 to seal the waste bin 1. Then, the anti-detachment mechanism 6 is connected to the switching door 2 to lock the switching door 2, effectively preventing the switching door 2 from falling off the unloading door 11. When the waste is being unloaded, the unloading door 11 is opened for unloading. When the waste bin 1 is empty and needs to be connected to the compression mechanism 3 for waste compression, the anti-detachment mechanism 6 is connected to the switching door 2. Then, the gripper mechanism 7 pulls the waste bin 1 to connect it to the compression mechanism 3. During the connection process, the waste bin 1 will hit the compression mechanism 3, causing the lower end of the anti-detachment plate 62 on the unloading door 11 to hit the panel of the compression mechanism 3, thereby driving the anti-detachment plate 62 to rotate and causing the upper end of the anti-detachment plate 62 to separate from the switching door 2, facilitating the subsequent separation of the switching door 2 and the unloading door 11.
[0097] Optionally, in some embodiments, such as Figures 1 to 12 As shown, the anti-detachment mechanism 6 further includes an elastic component 63. One end of the elastic component 63 is connected to one end of the fixed plate 61, and the other end of the elastic component 63 is connected to the middle of the anti-detachment plate 62. The elastic component 63 provides a certain degree of elastic cushioning when the anti-detachment plate 62 is connected to the switching door 2, further improving the anti-detachment effect and preventing the switching door 2 from falling off due to bumps or other factors. When the anti-detachment plate 62 is separated from the switching door 2, the elastic component 63 is in a stretched state; when the anti-detachment plate 62 is connected to the switching door 2, the elastic component 63 is in an unstretched state. The elastic component 63 is a spring.
[0098] Specifically, in this embodiment, such as Figure 11 and Figure 12 As shown, the anti-detachment plate 62 includes an upper end plate 621 and a lower end plate 622, which are integrally formed; or in other embodiments, the upper end plate 621 and the lower end plate 622 are fixedly connected, and the shape formed between the upper end plate 621 and the lower end plate 622 is sickle-shaped. This sickle-shaped anti-detachment plate 62 design can better cooperate with the switching door 2 to achieve anti-detachment and separation of the switching door 2. The length of the lower end plate 622 is greater than the length of the upper end plate 621. Due to the longer length of the lower end plate 622, when the garbage bin 1 is connected to the compression mechanism 3, the lower end plate 622 can hit the panel of the compression mechanism 3, causing the anti-detachment plate 62 to rotate and causing the upper end plate 621 to detach from the switching door 2. The upper end plate 621 is detachably connected to the switching door 2, and the upper end plate 621 locks the switching door 2.
[0099] Optionally, in some embodiments, such as Figures 1 to 12As shown, the gripper mechanism 7 includes a gripper 71 and a gripper driving component 72. One end of the gripper driving component 72 is disposed on the outer wall of the garbage bin 1, and the other end of the gripper driving component 72 is connected to the gripper 71. A groove 73 is provided on the outer wall of the garbage bin 1. The gripper driving component 72 drives the gripper 71 to move, and the interaction between the gripper 71 and the groove 73 achieves stable docking and separation between the garbage bin 1 and the compression mechanism 3. The gripper driving component 72 can be a gripper hydraulic cylinder, a gripper pneumatic cylinder, or a gripper electric cylinder.
[0100] Optionally, in some embodiments, such as Figures 1 to 12 As shown, the waste compression station also includes a compression mechanism 3, which is located on one side of the tail end of the waste bin 1. The compression mechanism 3 includes a compression box 31, a compression drive component 32, and a compression pusher 33. The compression box 31 is located on one side of the tail end of the waste bin 1. The compression drive component 32 and the compression pusher 33 are respectively located inside the compression box 31. The top of the compression box 31 has a feed inlet, through which waste enters the compression box 31. The side of the compression box 31 has a discharge outlet, through which waste enters the pusher inlet and finally enters the waste bin 1. The compression drive component 32 is connected to the compression pusher 33, and the compression drive component 32 is used to drive the compression pusher 33 to move back and forth; the compression drive component 32 provides power to push the compression pusher 33 to move back and forth. Alternatively, when the compression pusher 33 is connected to the conversion door 2, the compression drive component 32 drives the compression pusher 33 and the conversion door 2 to move back and forth; the compression drive component 32 provides power so that the compression pusher 33 and the conversion door 2 can compress the garbage into the garbage bin 1. In this embodiment, the compression drive component 32 is a compression cylinder and corresponding oil pipes, control valve groups, etc. A pneumatic cylinder or an electric cylinder can also be used to replace the compression cylinder.
[0101] Furthermore, the compression pusher 33 is provided with a first docking mechanism 4; the first docking mechanism 4 is used to achieve a detachable connection with the second docking mechanism 5 and the conversion door 2, thereby realizing the docking and separation of the compression pusher 33 and the conversion door 2.
[0102] Furthermore, the conversion door 2 is provided with a second docking mechanism 5, which is detachably connected to the unloading door 11. The second docking mechanism 5 is used to dock with or disengage from the unloading door 11 to achieve docking or disengagement between the conversion door 2 and the unloading door 11. The first docking mechanism 4 is detachably connected to the second docking mechanism 5 and the conversion door 2, and is used to dock with or disengage from the second docking mechanism 5 and the conversion door 2 to achieve docking or disengagement between the compression pusher 33 and the conversion door 2. The first docking mechanism 4 and the second docking mechanism 5 cooperate to separate the conversion door 2 from the unloading door 11 and dock the conversion door 2 with the compression pusher 33; or to separate the conversion door 2 from the compression pusher 33 and dock the conversion door 2 with the unloading door 11. The upper end of the anti-detachment plate 62 is detachably connected to the second docking mechanism 5.
[0103] Specifically, in the waste compression station of this embodiment, when the waste bin 1 is transferred, the unloading door 11 is closed, the switching door 2 is connected to the unloading door 11, and then the upper end of the anti-detachment plate 62 is connected to the second docking mechanism 5 to lock the switching door 2 and prevent the switching door 2 from falling off, thus sealing the push port and making the waste bin 1 form a sealed space to prevent the waste in the waste bin 1 from leaking or overflowing. When garbage needs to be compressed, the garbage bin 1 is pulled by the gripper mechanism 7 to dock with the compression mechanism 3. During the docking process, the garbage bin 1 will hit the compression mechanism 3, causing the lower end plate 622 of the anti-detachment plate 62 on the unloading gate 11 to hit the panel of the compression mechanism 3, thereby driving the anti-detachment plate 62 to rotate, causing the upper end plate 621 of the anti-detachment plate 62 to separate from the second docking mechanism 5. Then, the compression drive component 32 pushes the compression push head 33 to move forward in the horizontal direction, so that the first docking mechanism 4 on the compression push head 33 connects with the conversion door 2 and the second docking mechanism 5. The second docking mechanism 5 disengages from the unloading gate 11, causing the conversion door 2 to disengage from the unloading gate 11. At this time, the conversion door 2 docks with the compression push head 33. Then, the compression drive component 32 pushes the compression push head 33 and the conversion door 2 to move back and forth in the horizontal direction, pushing the garbage from the push port into the garbage bin 1 and compressing the garbage. After compression, the compression drive component 32 pushes the compression pusher 33 and moves it horizontally forward to the material feeding port. At this time, the second docking mechanism 5 docks with the unloading gate 11, closing the material feeding port. Simultaneously, the first docking mechanism 4 on the compression pusher 33 disengages from the conversion gate 2 and the second docking mechanism 5. In this embodiment, the waste compression station, through the detachable connection between the conversion gate 2 and the unloading gate 11, and the cooperation of the first docking mechanism 4 and the second docking mechanism 5, horizontally docks or disengages the conversion gate 2 and the unloading gate 11, opening or closing the material feeding port. This avoids or reduces the phenomenon of waste being trapped at the bottom after the traditional lifting gate descends, effectively preventing sewage leakage and odor diffusion, and preventing secondary pollution. Furthermore, the detachable design of the conversion gate 2 and the unloading gate 11 allows for easy cleaning or replacement of the conversion gate 2 during maintenance, greatly simplifying the maintenance process and reducing maintenance costs and difficulty. Moreover, no vertical lifting space is required, resulting in a compact structure and saving equipment installation space.
[0104] Optionally, in some embodiments, such as Figures 1 to 12As shown, the first docking mechanism 4 includes at least two docking hooks 41, two docking drive components 42, and two push-pull latches 43. The at least two docking hooks 41 are arranged laterally at intervals. One end of each of the at least two docking hooks 41 is connected to the compression push head 33, and the other end of each of the at least two docking hooks 41 is located outside the compression push head 33, so as to pass through the docking interface 21 on the switching door 2 and hook onto the plate of the switching door 2. The two docking drive components 42 are arranged laterally at intervals. The two push-pull latches 43 are respectively connected to the two docking drive components 42. The two docking drive components 42 are used to drive the two push-pull latches 43 to push and pull in different directions laterally. The push-pull latches 43 are driven by the docking drive components 42 to push and pull, and the push-pull latches 43 drive the docking pin assembly 51 to push and pull. It should be noted that in this embodiment, the number of docking hooks 41 and push-pull latches 43 is not limited. There are four docking hooks 41 and push-pull latches 43, namely two docking hooks 41 and two push-pull latches 43 at the top and bottom. The two docking hooks 41 are arranged horizontally with a left-right interval, and the two push-pull latches 43 are arranged horizontally with a left-right interval. In this embodiment, the docking drive component 42 is a docking cylinder and corresponding oil pipes, control valve group, etc. The two docking drive components 42 are two docking cylinders; or the two docking drive components 42 are double-acting cylinders. Alternatively, a pneumatic cylinder or an electric cylinder can be used to replace the docking cylinder.
[0105] Preferably, in this embodiment, such as Figures 1 to 12 As shown, at least two of the docking hooks 41 are provided with hook heads 411 at their other ends, which facilitates hooking onto the plate on the switching door 2.
[0106] Optionally, in some embodiments, such as Figures 1 to 12As shown, the second docking mechanism 5 includes two docking pin assemblies 51, which are arranged laterally at intervals. The two docking pin assemblies 51 are respectively located on the inner side of the switching door 2 and on the switching door 2. Two push-pull latches 43 are detachably connected to the two docking pin assemblies 51, allowing the first docking mechanism 4 and the second docking mechanism 5 to dock or disengage. Each of the two docking pin assemblies 51 has a locking component 52 on its top, which is used to lift the docking hook 41 to disengage it from the switching door 2, allowing the docking hook 41 to detach from the plate on the switching door 2. The switching door 2 has at least two docking interfaces 21, the positions of which correspond to the positions of at least two docking hooks 41, allowing the docking hooks 41 to pass through the docking interfaces 21 and hook onto the plate on the switching door 2. It should be noted that in this embodiment, the number of interfaces 21 is not limited, but there are four interfaces 21, corresponding to four docking hook boxes 41. There are at least two anti-detachment mechanisms 6, and at least two of the anti-detachment mechanisms 6 are detachably connected to two of the docking pin assemblies 51. The upper end of the anti-detachment plate 62 is detachably connected to the docking pin assembly 51.
[0107] Before the waste is compressed, the docking hook 41 hooks onto the plate on the conversion door 2, and the push-pull latch 43 is inserted into the corresponding position of the docking pin assembly 51 (the first through hole 512 of the docking pin assembly 51). The docking drive component 42 drives the push-pull latch 43 to retract, which in turn drives the docking pin assembly 51 to retract, so that the conversion door 2 is disengaged from the unloading door 11, and the compression push head 33 is locked together with the conversion door 2 so that the two can move synchronously. After the compression is completed, the docking drive component 42 drives the push-pull latch 43 to push out, which in turn drives the docking pin assembly 51 and the locking component 52 to push out. When the locking component 52 pushes out, it lifts up the docking hook 41, so that the docking hook 41 can be disengaged from the plate on the conversion door 2. The docking pin assembly 51 pushes out and docks the conversion door 2 with the unloading door 11.
[0108] Furthermore, in some embodiments, such as Figures 1 to 12As shown, the docking pin assembly 51 includes a connecting plate 511 and two pins 513. The two pins 513 are arranged opposite each other with an upper and lower gap. One end of each pin 513 is fixedly connected to the connecting plate 511 by welding. Alternatively, in other embodiments, one end of each pin 513 is integrally formed with the connecting plate 511. The presence of two pins 513 enhances the stability of the connection between the compression pusher 33 and the conversion door 2, and between the conversion door 2 and the unloading door 11. The connecting plate 511 has a first through hole 512 for docking with the push-pull latch 43, which can be pushed into or pushed out of the first through hole 512. The conversion door 2 has multiple second through holes 22, and the unloading door 11 has multiple third through holes 111. The two pins 513 pass through or exit through the multiple second through holes 22 and the multiple third through holes 111 and are detachably connected to the unloading door 11. When the two pins 513 pass through multiple second through holes 22 and multiple third through holes 111, the switching door 2 and the unloading door 11 are connected. When the two pins 513 retract from the multiple third through holes 111, the switching door 2 is disengaged from the unloading door 11. It should be noted that the number of second through holes 22 and third through holes 111 is not limited in this embodiment and can be set according to actual conditions. There are twelve second through holes 22 and four third through holes 111. The other end of the pin 513 is provided with a limiting groove 514, and the upper end of the anti-detachment plate 62 is detachably connected to the other end of the pin 513. The upper end plate 621 of the anti-detachment plate 62 is connected to the limiting groove 514, and the limiting groove 514 plays a limiting and fixing role for the upper end plate 621 of the anti-detachment plate 62, further playing an anti-detachment role and preventing the upper end plate 621 of the anti-detachment plate 62 from falling off the pin 513.
[0109] Optionally, in some embodiments, such as Figures 1 to 12 As shown, the locking component 52 is a locking block, which is fixedly connected to the docking pin assembly 51 by welding; or in other embodiments, the locking block and the docking pin assembly 51 are integrally formed. The end of the locking block near the docking hook 41 is a downwardly inclined end face, so as to lift the docking hook 41 and facilitate the disengagement of the docking hook 41 from the switching door 2. Preferably, in this embodiment, as Figures 1 to 12 As shown, the shape of the locking component 52 is a right-angled trapezoidal prism.
[0110] Specifically, in this embodiment, such as Figures 1 to 12As shown, before garbage compression, the garbage bin 1 is pulled by the gripper mechanism 7 to dock with the compression mechanism 3. During the docking process, the garbage bin 1 will collide with the compression mechanism 3, causing the lower end plate 622 of the anti-detachment plate 62 on the unloading gate 11 to collide with the panel of the compression box 31 of the compression mechanism 3, thereby driving the anti-detachment plate 62 to rotate, causing the upper end plate 621 of the anti-detachment plate 62 to disengage from the limiting groove 514 of the pin 513 so that the pin 513 can retract; the compression drive component 32 pushes the compression pusher 33 in the water The compression pusher 33 moves forward horizontally to the conversion door 2. The docking hook 41 on the compression pusher 33 passes through the docking interface 21 and hooks onto the plate on the conversion door 2. The push-pull latch 43 inserts into the first through hole 512 of the connecting plate 511 to achieve docking. Then, the docking drive component 42 drives the push-pull latch 43 to retract, causing the pin 513 on the docking pin assembly 51 to retract. The pin 513 retracts from the third through hole 111, causing the conversion door 2 to disengage from the unloading door 11, opening the unloading port, and locking the compression pusher 33 and the conversion door 2 together so that they can move synchronously. During waste compression, the compression drive component 32 provides power so that the compression pusher 33 and the conversion door 2 can compress the waste into the waste bin 1. After compression, the compression drive unit 32 pushes the compression pusher head 33 and the conversion door 2 to move forward in the horizontal direction to the material feeding port. The docking drive unit 42 drives the push-pull latch 43 to push out. The push-pull latch 43 drives the pin 513 on the docking pin assembly 51 and the locking component 52 to push out. When the locking component 52 pushes out, it lifts up the docking hook 41, so that the docking hook 41 can be disengaged from the plate on the conversion door 2. The docking pin assembly 51 pushes out, so that the pin 513 passes through the second through hole 22 and the third through hole 111, docking the conversion door 2 with the unloading door 11. The compression drive unit 32 drives the compression pusher head 33 to move backward, so that the compression pusher head 33 is disengaged from the conversion door 2, sealing the material feeding port, so that the garbage bin 1 forms a sealed space, preventing the garbage in the garbage bin 1 from leaking or overflowing during transportation, and preventing secondary pollution. Finally, the garbage bin 1 is separated from the compression mechanism 3 by the gripper mechanism 7. Since the anti-detachment plate 62 is provided with an elastic component 63, when the garbage bin 1 is separated from the compression mechanism 3, the elastic component 63 retracts, causing the upper end plate 621 of the anti-detachment plate 62 to engage in the limiting groove 514 of the pin 513, thus locking the pin 513 in place and preventing it from retracting during the transfer process. This effectively prevents the conversion door 2 from falling off the unloading door 11. Compared with the existing technology where the docking door is prone to falling off, this ensures the sealing of the garbage bin 1 during the transfer process, avoids garbage leakage, reduces secondary pollution, and protects the environment. It should be noted that the docking drive component 42 drives the push-pull latch 43 to retract, which in turn drives the pin 513 on the docking pin assembly 51 to retract, and at the same time drives the locking component 52 on the pin 513 to retract. During this process, the hook head 411 of the docking hook 41 will fall freely due to gravity, thereby hooking the plate on the conversion door 2.In this embodiment, the waste compression station uses a detachable connection between the switching door 2 and the unloading door 11, along with the cooperation of the first docking mechanism 4 and the second docking mechanism 5, to horizontally dock or detach the switching door 2 and the unloading door 11, opening or closing the pusher opening. This avoids or reduces the phenomenon of waste being trapped at the bottom after the traditional lifting gate descends, effectively preventing sewage leakage and odor diffusion, and preventing secondary pollution. Simultaneously, the detachable design of the switching door 2 and the unloading door 11, and the switching door 2 and the compression pusher head 33, allows for easy maintenance by simply disassembling the switching door 2 for cleaning or replacement, greatly simplifying the maintenance process and reducing maintenance costs and difficulty. Furthermore, it eliminates the need for reserved vertical lifting space, resulting in a compact structure and saving equipment installation space.
[0111] Finally, it should be noted that although the above embodiments have been described in the text and drawings of this application, this should not limit the scope of patent protection of this application. Any technical solutions that are based on the essential concept of this application and utilize the content described in the text and drawings of this application, resulting in equivalent structural or procedural substitutions or modifications, as well as the direct or indirect application of the technical solutions of the above embodiments to other related technical fields, are all included within the scope of patent protection of this application.
Claims
1. A waste compression station, characterized in that, include: A garbage bin, wherein the garbage bin is provided with a discharge door, the discharge door is hinged to the garbage bin, and the discharge door is provided with a push port; A switching door is provided on the unloading door, and the switching door is detachably connected to the unloading door to open or close the push port; The device includes an anti-detachment mechanism, which is mounted on the unloading gate and is fixedly connected to the unloading gate. It is also detachably connected to the conversion gate. The anti-detachment mechanism is used to prevent the conversion gate from falling off the unloading gate.
2. The waste compression station according to claim 1, characterized in that: The anti-detachment mechanism includes a fixed plate and an anti-detachment plate. One end of the fixed plate is fixedly connected to the unloading door, the middle part of the anti-detachment plate is hinged to the other end of the fixed plate, and the upper end of the anti-detachment plate is detachably connected to the conversion door. The waste compression station also includes a compression mechanism and a gripper mechanism. The compression mechanism is located near the unloading gate, and the gripper mechanism is disposed on the outer wall of the compression mechanism. The compression mechanism is used to compress waste, and the gripper mechanism is used to dock or separate the waste bin from the compression mechanism.
3. The waste compression station according to claim 2, characterized in that: The anti-detachment mechanism also includes an elastic component, one end of which is connected to one end of the fixed plate, and the other end of which is connected to the middle of the anti-detachment plate.
4. The waste compression station according to claim 2 or 3, characterized in that: The anti-detachment plate includes an upper end plate and a lower end plate. The upper end plate and the lower end plate are integrally formed or fixedly connected. The shape formed between the upper end plate and the lower end plate is sickle-shaped. The length of the lower end plate is greater than the length of the upper end plate. The upper end plate is detachably connected to the conversion door.
5. The waste compression station according to claim 2 or 3, characterized in that: The gripper mechanism includes a gripper and a gripper driving component. One end of the gripper driving component is disposed on the outer wall of the garbage bin, and the other end of the gripper driving component is connected to the gripper. The outer wall of the garbage bin is provided with a groove.
6. The waste compression station according to claim 2 or 3, characterized in that: The compression mechanism includes a compression chamber, a compression drive component, and a compression pusher; The compression box is located on one side of the tail end of the garbage bin, and the compression drive component and the compression push head are respectively located inside the compression box; The compression drive component is connected to the compression push head, and the compression drive component is used to drive the compression push head to move back and forth. Alternatively, the compression drive component may be used to drive the compression pusher and the conversion gate to move back and forth; The compression pusher is equipped with a first docking mechanism; The conversion gate is provided with a second docking mechanism, which is detachably connected to the unloading gate. The second docking mechanism is used to dock with or detach from the unloading gate. The first docking mechanism is detachably connected to the second docking mechanism and the conversion gate. The first docking mechanism is used to dock with or detach from the second docking mechanism and the conversion gate. The upper end of the anti-detachment plate is detachably connected to the second docking mechanism.
7. The waste compression station according to claim 6, characterized in that: The first docking mechanism includes at least two docking hooks, two docking drive components, and two push-pull latches; At least two of the docking hooks are arranged laterally at intervals, one end of each of the at least two docking hooks is connected to the compression push head, and the other end of each of the at least two docking hooks is located outside the compression push head; The two docking drive components are arranged laterally at intervals, and the two push-pull latches are respectively connected to the two docking drive components. The two docking drive components are used to drive the two push-pull latches to push and pull in different directions laterally.
8. The waste compression station according to claim 7, characterized in that: The second docking mechanism includes two docking pin assemblies, which are arranged laterally at intervals. The two docking pin assemblies are respectively located on the inner side of the switching door and on the switching door. The two push-pull latches are respectively detachably connected to the two docking pin assemblies. Each of the two docking pin assemblies is provided with a locking component on its top, which is used to lift up the docking hook so that the docking hook is disengaged from the switching door; The conversion door is provided with at least two docking interfaces, and the positions of the at least two docking interfaces correspond to the positions of the at least two docking hooks. There are at least two anti-detachment mechanisms, and at least two of the anti-detachment mechanisms are detachably connected to two of the docking pin assemblies. The upper end of the anti-detachment plate is detachably connected to the docking pin assembly.
9. The waste compression station according to claim 8, characterized in that: The docking pin assembly includes a connecting plate and two pins. The two pins are arranged at intervals and opposite to each other. One end of each pin is fixedly connected to the connecting plate or integrally formed therefrom. The connecting plate is provided with a first through hole. The conversion door is provided with multiple second through holes, and the unloading door is provided with multiple third through holes. The two pins pass through or out of the multiple second through holes and the multiple third through holes and are detachably connected to the unloading door. The other end of the pin is provided with a limiting groove, and the upper end of the anti-detachment plate is detachably connected to the other end of the pin.
10. The waste compression station according to claim 8, characterized in that: The locking component is a locking block, which is fixedly connected to or integrally formed with the docking pin assembly. The end of the locking block near the docking hook is a downwardly inclined end face.