Metal tube carding machine

Abstract

The utility model discloses a metal tube carding machine, which relates to the technical field of mechanical equipment, and comprises a placing frame, a tube placing box and a reciprocating driving component are arranged on the placing frame, the tube placing box is in sliding contact with the placing frame through a guide mechanism, the reciprocating driving component is connected with the tube placing box, and the reciprocating driving component is connected with the tube placing box. The reciprocating driving assembly is used for driving the pipe containing box to slide on the containing frame in a reciprocating mode. And the reciprocating driving assembly comprises a driving motor arranged on the placement frame. According to the utility model, the pipe containing box is used for containing the disordered pipe fittings, a plurality of containing grooves capable of containing the pipe fittings are formed in the pipe containing box, and the driving motor is used for driving the pipe containing box to shake continuously, so that static friction between the pipe fittings is broken continuously, and the pipe fittings are gradually adjusted to a state that the long axis direction is consistent with the vibration direction; and therefore, the original disordered pipe fittings are gradually and orderly placed in the placing grooves from a disordered state in an end-to-end manner.

Description

Technical Field

[0001] This utility model relates to the field of mechanical equipment technology, specifically a metal tube combing machine. Background Technology

[0002] Pipe parts, such as glue tubes, square tubes, and water pipes, need to be aligned and arranged before welding or filling to facilitate secondary processing by operators.

[0003] Currently, most pipe fittings are sorted and aligned manually, which is not only time-consuming but also has high labor costs. Although some mechanical equipment can vibrate and align scattered pipe fittings, when these pipe fittings are vibrated and sorted on the vibrating tray, they can only ensure that many pipe fittings are placed straight, but cannot keep the beginning and end of many pipe fittings neat, and cannot quickly collect the sorted pipe fittings. Utility Model Content

[0004] This utility model provides a solution that is significantly different from existing technologies, addressing the problem that existing technologies are too simplistic. Specifically, the purpose of this utility model is to provide a metal tube combing machine to solve the problem mentioned in the background art that when combing existing tubes, they can usually only keep the tubes straight and cannot more precisely align the ends of the tubes.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a metal tube combing machine, including a mounting frame, on which a tube placement box and a reciprocating drive assembly are arranged, and the tube placement box slides in contact with the mounting frame through a guide mechanism, the reciprocating drive assembly is connected to the tube placement box, and the reciprocating drive assembly is used to drive the tube placement box to reciprocate and slide on the mounting frame.

[0006] The reciprocating drive assembly includes a drive motor mounted on the mounting frame, a flywheel mechanism connected to the output shaft of the drive motor, a fixed plate connected to the lower end of the tube box, the flywheel mechanism being connected to the fixed plate, and the drive motor driving the fixed plate to reciprocate on the horizontal plane via the flywheel mechanism.

[0007] The interior of the tube placement box is divided into multiple placement slots by a grid plate.

[0008] Preferably, the flywheel mechanism includes a reducer mounted on the mounting frame, a turntable connected to the output shaft of the reducer, and a first pin connected to the side of the turntable near the edge.

[0009] A second pin is connected to the side of the fixed plate. A rotating rod is sleeved on both the first pin and the second pin, and the rotating rod is rotatably connected to the first pin and the second pin respectively.

[0010] The output shaft of the drive motor is connected to the input end of the reducer via a belt mechanism.

[0011] Preferably, the belt mechanism includes a drive pulley mounted on the output shaft of the drive motor, a driven pulley mounted on the input shaft of the reducer, and a transmission belt mounted together on the drive pulley and the driven pulley.

[0012] Preferably, the tube placement box includes the fixed bucket, and the bottom of the fixed bucket is in slidable contact with the placement frame via a guide mechanism;

[0013] A movable ring is provided inside the fixed hopper, and the movable ring is movably connected to the fixed hopper. The movable ring is divided into multiple placement slots by a grid plate.

[0014] Preferably, the guiding mechanism includes a guide rod horizontally arranged on the mounting frame, a sliding sleeve connected to the bottom of the fixed bucket, and the sliding sleeve slidably mounted on the guide rod.

[0015] Preferably, the length direction of the placement groove is consistent with the moving direction of the tube box.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. In this utility model, a pipe-holding box is used to hold messy and disordered pipe fittings, and the pipe-holding box is equipped with a number of placement slots that can accommodate the pipe fittings. The pipe-holding box is driven by a drive motor to continuously vibrate, thereby continuously breaking the static friction between the pipe fittings, so that the pipe fittings are gradually adjusted to a state in which the long axis direction is consistent with the vibration direction, and thus the originally messy pipe fittings are gradually arranged neatly in the placement slots.

[0018] 2. In this utility model, the tube placement box is detachably assembled from a fixed bucket and a movable ring. After the tubes are neatly placed in the placement slot, the operator can separate the movable ring from the fixed bucket, which makes it easy for the operator to quickly take out the neat tubes from the tube placement box. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the external structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the centrally located tube box of this utility model;

[0021] Figure 3 This is a schematic diagram of the axial side structure of this utility model;

[0022] Figure 4 This is a front view structural diagram of the present utility model;

[0023] Figure 5 for Figure 4 Enlarged view of point A in the middle.

[0024] In the picture:

[0025] 1. Installation frame;

[0026] 2. Pipe box, 201. Movable ring, 202. Grating plate, 203. Placement groove, 204. Fixed bucket;

[0027] 3. Guide mechanism, 301 guide rod, 302 sliding sleeve;

[0028] 4 Reciprocating drive assembly, 401 Drive motor, 402 Reducer, 403 Belt mechanism, 404 Turntable, 405 Rotary rod, 406 Fixing plate. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-5 This utility model provides a technical solution: a metal tube combing machine, including a mounting frame 1, on which a tube box 2 and a reciprocating drive assembly 4 are arranged. The tube box 2 is in sliding contact with the mounting frame 1 through a guide mechanism 3. The reciprocating drive assembly 4 is connected to the tube box 2 and is used to drive the tube box 2 to slide back and forth on the mounting frame 1, thereby causing the tube box 2 to vibrate back and forth on the mounting frame 1, so that the tubes in the tube box 2 are gradually combed and aligned under the action of vibration.

[0031] The reciprocating drive assembly 4 includes a drive motor 401 mounted on the mounting frame 1. A flywheel mechanism is connected to the output shaft of the drive motor 401. A fixed plate 406 is connected to the lower end of the tube box 2. The flywheel mechanism is connected to the fixed plate 406. The drive motor 401 drives the fixed plate 406 to reciprocate on the horizontal plane through the flywheel mechanism.

[0032] The tube placement box 2 is divided into multiple placement slots 203 by a grid plate 202.

[0033] In this embodiment, the flywheel mechanism includes a reducer 402 mounted on the mounting frame 1. The reducer 402 is a gear reducer with an input shaft and an output shaft. A turntable 404 is connected to the output shaft of the reducer 402, and a first pin is connected to the side of the turntable 404 near the edge.

[0034] A second pin is connected to the side of the fixed plate 406. A rotating rod 405 is sleeved on both the first and second pins, and the two ends of the rotating rod 405 are rotatably connected to the first and second pins respectively.

[0035] The output shaft of the drive motor 401 is connected to the input end of the reducer 402 via a belt mechanism 403.

[0036] In this embodiment, the belt mechanism 403 includes a drive wheel sleeved on the output shaft of the drive motor 401, a driven wheel sleeved on the input shaft of the reducer 402, and a transmission belt sleeved on both the drive wheel and the driven wheel.

[0037] In this embodiment, the tube placement box 2 includes a fixed bucket 204, the bottom of which slides in contact with the placement frame 1 via a guide mechanism 3.

[0038] A movable ring 201 is provided inside the fixed bucket 204, and the movable ring 201 is movably connected to the fixed bucket 204. The movable ring 201 is divided into multiple placement slots 203 by a grid plate 202. The length of the placement slot 203 is slightly greater than the length of the pipe fitting so that the pipe fitting can fall into the placement slot 203. The bottom of the movable ring 201 is flush with the bottom of the grid plate 202. The length direction of the placement slot 203 is consistent with the moving direction of the pipe placement box 2.

[0039] In this embodiment, the guiding mechanism 3 includes a guide rod 301 horizontally arranged on the mounting frame 1, and a sliding sleeve 302 connected to the bottom of the fixed bucket 204, and the sliding sleeve 302 is slidably sleeved on the guide rod 301.

[0040] Working principle: When using this metal tube combing machine, firstly, a large number of messy tubes are placed in the tube box 2 and placed on the grid plate 202. Then, the drive motor 401 is turned on, the output shaft of the drive motor 401 rotates, and the power is input to the input shaft of the reducer 402 through the belt mechanism 403. The reducer 402 drives the turntable 404 to rotate, and the turntable 404 drives the first pin on it to rotate about the central axis of the rotating shaft 404. The first pin 404 drives the rotating rod 405 connected to it to rotate about the central axis of the turntable 404.

[0041] Under the guidance of the guide mechanism 3, the tube box 2 and the fixed plate 406 can only move on the horizontal plane. During the rotation of the turntable 404, the rotating rod 405 drives the fixed plate 406 to reciprocate on the horizontal plane, thereby converting the circular motion of the turntable 404 into a linear drive on the fixed plate 406, so as to realize the reciprocating sliding of the tube box 2 on the horizontal plane. As the tube box 2 reciprocates on the horizontal plane, the tubes inside the tube box 2 vibrate continuously.

[0042] The shaking or vibration injects energy into the pipe system, breaking the static friction between the pipes. The chaotic state that was originally stuck due to friction is replaced by dynamic movement. Long, cylindrical pipes are more likely to roll or slide along their long axis during vibration, while lateral movement is subject to greater resistance. This asymmetry causes the pipes to gradually adjust to a state where their long axis is aligned with the direction of vibration, thus allowing numerous pipes to gradually maintain their order and fall into the placement slots 203. This enables the pipes to gradually become orderly and evenly distributed in multiple placement slots 203 from a chaotic and disordered state.

[0043] Afterwards, the operator turns off the drive motor 401. The operator can then directly remove the neatly arranged pipes from the placement slot 203, or separate the movable ring 201 from the fixed hopper 204 and then remove the neatly arranged pipes from the fixed hopper 204, thus facilitating the collection of the aligned pipes.

[0044] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A metal tube combing machine, characterized in that, The device includes a placement frame (1), on which a tube placement box (2) and a reciprocating drive assembly (4) are provided. The tube placement box (2) is in sliding contact with the placement frame (1) through a guide mechanism (3). The reciprocating drive assembly (4) is connected to the tube placement box (2) and is used to drive the tube placement box (2) to reciprocate and slide on the placement frame (1). The reciprocating drive assembly (4) includes a drive motor (401) mounted on the mounting frame (1), a flywheel mechanism connected to the output shaft of the drive motor (401), and a fixed plate (406) connected to the lower end of the tube box (2). The flywheel mechanism is connected to the fixed plate (406), and the drive motor (401) drives the fixed plate (406) to reciprocate on the horizontal plane through the flywheel mechanism. The tube placement box (2) is divided into multiple placement slots (203) by a grid plate (202).

2. The metal tube combing machine according to claim 1, characterized in that: The flywheel mechanism includes a reducer (402) mounted on the mounting frame (1), a turntable (404) connected to the output shaft of the reducer (402), and a first pin connected to the side of the turntable (404) near the edge. A second pin is connected to the side of the fixed plate (406), and a rotating rod (405) is sleeved on both the first pin and the second pin, and the rotating rod (405) is rotatably connected to the first pin and the second pin respectively; The output shaft of the drive motor (401) is connected to the input end of the reducer (402) via a belt mechanism (403).

3. A metal tube combing machine according to claim 2, characterized in that: The belt mechanism (403) includes a drive wheel sleeved on the output shaft of the drive motor (401), a driven wheel sleeved on the input shaft of the reducer (402), and a transmission belt sleeved on both the drive wheel and the driven wheel.

4. A metal tube combing machine according to claim 1, characterized in that: The tube placement box (2) includes a fixed bucket (204), the bottom of which slides in contact with the placement frame (1) through a guide mechanism (3); A movable ring (201) is provided inside the fixed bucket (204), and the movable ring (201) is movably connected to the fixed bucket (204). The movable ring (201) is divided into multiple placement slots (203) by a grid plate (202).

5. A metal tube combing machine according to claim 4, characterized in that: The guiding mechanism (3) includes a guide rod (301) horizontally arranged on the mounting frame (1), a sliding sleeve (302) connected to the bottom of the fixed bucket (204), and the sliding sleeve (302) is slidably sleeved on the guide rod (301).

6. A metal tube combing machine according to claim 4, characterized in that: The length direction of the placement groove (203) is consistent with the moving direction of the tube box (2).

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