Automatically controlled aeration machine
By designing an automatically controlled aerator, utilizing floats and sensors for real-time monitoring, and combining it with a transmission system to enable rapid disassembly and installation of aeration discs, the problem of difficult maintenance of aeration discs is solved, and the stability and efficiency of equipment operation are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU SANCHUAN TECHNOLOGY CO LTD
- Filing Date
- 2025-06-17
- Publication Date
- 2026-05-15
Smart Images

Figure CN224242852U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sewage treatment equipment technology, and in particular to an automatically controlled aerator. Background Technology
[0002] In the field of wastewater treatment, aerators are core equipment. By introducing oxygen into wastewater, they provide a suitable living environment for microorganisms, thereby promoting the decomposition and purification of organic matter in the wastewater.
[0003] The aeration discs of existing aerators are difficult to maintain. They are constantly exposed to wastewater, making them prone to accumulating impurities and corrosion, which affects the aeration effect. The traditional installation and disassembly of aeration discs are complicated, requiring specialized tools and personnel, which consumes a lot of time and effort. This not only increases maintenance costs but also causes long downtime, reducing the continuity and efficiency of wastewater treatment. Therefore, we propose an automatically controlled aerator to solve this problem. Utility Model Content
[0004] The purpose of this invention is to provide an automatically controlled aerator to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] An automatically controlled aerator includes: a float, a dissolved oxygen sensor and a pH sensor installed at the bottom of the float, two sets of brackets fixedly installed at the top of the float, an air pump fixedly installed between the two sets of brackets, an air collection hood connected to the air inlet of the air pump, a hollow tube connected to the air outlet of the air pump, a drive motor installed inside the top of the float, a small gear fixedly installed on the output end of the drive motor, a transmission sleeve rotatably installed inside the float, a large gear fixedly installed on the outer side of the transmission sleeve, and a mounting base fixedly installed at the bottom of the transmission sleeve, the outer side of the mounting base sliding. A connecting seat is installed, and an aeration disc is installed inside the connecting seat. The hollow tube is installed inside the mounting seat. Two sets of guide rods are provided inside the mounting seat. A movable plate is slidably installed on the outer side of each set of guide rods. A locking block is fixedly installed on one side of each set of movable plates. The locking blocks are slidably installed inside the mounting seat and movably inserted into the outer side of the connecting seat. A return spring is sleeved on the outer side of each set of guide rods. An inclined plate is fixedly installed on the top of each set of movable plates. Two sets of limiting rods are fixedly installed on the top of the mounting seat. The same linkage plate is slidably installed on the outer side of the two sets of inclined plates and the two sets of limiting rods.
[0007] Preferably, the air inlet of the gas collecting hood is provided with a filter plate, and two sets of limiting plates are slidably installed inside the gas collecting hood. Each of the two sets of limiting plates has a plug fixedly installed on one side. The two sets of plugs are movably inserted into the outside of the filter plate and slidably installed inside the gas collecting hood. Each of the two sets of limiting plates has a pull rod fixedly installed on the other side. The two sets of pull rods are slidably installed inside the gas collecting hood. Each of the two sets of pull rods has a handle fixedly installed at one end, and a tension spring is sleeved on the outside of each of the two sets of pull rods.
[0008] Preferably, the hollow tube is disposed inside the float and rotatably mounted in the mounting base, the hollow tube is connected to the aeration disc, the large gear and the small gear mesh with each other, and the transmission sleeve is rotatably mounted on the outside of the hollow tube.
[0009] Preferably, the mounting base has two sets of movable slots inside, the two sets of movable plates are slidably installed in the corresponding movable slots, the two sets of guide rods are arranged on both sides of the corresponding movable slots, and the two ends of the two sets of return springs are respectively fixedly installed on one side of the corresponding movable plate and one side of the corresponding movable slot.
[0010] Preferably, the outer side of the connecting seat has two sets of locking grooves, and the two sets of locking blocks are movably inserted into the corresponding locking grooves.
[0011] Preferably, the inside of the gas collection hood is provided with two sets of limiting grooves, the two sets of limiting plates are slidably installed in the corresponding limiting grooves, the two ends of the two sets of tension springs are respectively fixedly installed on one side of the corresponding limiting plate and one side of the corresponding limiting groove, and the outside of the filter plate is provided with two sets of slots, the two sets of inserts are movably inserted into the corresponding slots.
[0012] In this utility model, an automatically controlled aerator is provided. By setting a handle to drive its pull rod and limiting plate to move relative to each other in corresponding limiting grooves, the tension spring contracts and the insert block disengages from the filter plate, thereby enabling quick disassembly of the filter plate. During installation, simply align the slot with the insert block and release the handle. Under the elastic force of the tension spring, the filter plate can be quickly installed without external force, which greatly improves equipment maintenance efficiency, reduces equipment downtime caused by maintenance, and ensures continuous and stable operation of the aerator.
[0013] In this invention, an automatically controlled aerator is provided. By setting up a float, the aerator can float stably on the surface of sewage using its own buoyancy, ensuring that the aeration device is in a suitable working position. By setting up dissolved oxygen sensors and pH sensors, the dissolved oxygen content and pH value in the sewage are monitored in real time, the preset value range is monitored in real time, and the drive motor and air pump are controlled to adjust the aeration value. This avoids the aeration device from malfunctioning or being damaged due to water level fluctuations, and provides a basic guarantee for the continuous and stable operation of the aerator.
[0014] This utility model features a reasonable structural design. Through the interaction of a drive motor, a small gear, and a large gear, the large gear drives the transmission sleeve to rotate within the float, which in turn drives the connected mounting base, connecting base, locking blocks, and aeration disc to rotate. An air pump draws filtered air from the filter plate into the hollow tube and then into the aeration disc, which in turn fills the wastewater with air, achieving the aeration function. Furthermore, a linkage plate moves upward under the constraint of a limit rod, causing two sets of inclined plates and two sets of moving plates to move relative to each other under the constraint of a guide rod and a moving groove. When the return spring contracts, the two sets of locking blocks disengage from the locking groove. The connecting seat and aeration disc can then be quickly disassembled and replaced. During replacement, the connecting seat is placed outside the mounting base, the locking groove is aligned with the locking block, the linkage plate is released, and under the elastic force of the return spring, all components reset. The locking block is then inserted into the locking groove to lock, thus enabling rapid installation of the aeration disc. This quick-replacement of the aeration disc ensures the aerator is always in good working condition, preventing the wastewater treatment effect from being affected by a decline in aeration disc performance. It also prevents the aeration disc from loosening or falling off due to vibration, water flow impact, or other factors, ensuring the stability and safety of the aerator's operation. This greatly improves the automation and intelligence level of wastewater treatment, allowing the equipment to quickly respond to changes in wastewater parameters and maintain efficient operation. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of an automatically controlled aerator proposed in this utility model;
[0016] Figure 2 This is a cross-sectional structural diagram of an automatically controlled aerator proposed in this utility model.
[0017] Figure 3 for Figure 2 A magnified view of part B in the middle section;
[0018] Figure 4 for Figure 2 A magnified view of part A in the middle.
[0019] In the diagram: 1. Float; 2. Dissolved oxygen sensor; 3. pH sensor; 4. Bracket; 5. Air pump; 6. Gas collection hood; 7. Filter plate; 8. Drive motor; 9. Pinion; 10. Gear; 11. Transmission sleeve; 12. Mounting base; 13. Moving plate; 14. Guide rod; 15. Return spring; 16. Locking block; 17. Connecting seat; 18. Aeration disc; 19. Inclined plate; 20. Linkage plate; 21. Limiting rod; 22. Hollow tube; 23. Limiting plate; 24. Insert block; 25. Pull rod; 26. Tension spring; 27. Pull handle. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0021] Reference Figure 1-4 An automatically controlled aerator includes: a float 1; a dissolved oxygen sensor 2 and a pH sensor 3 are installed at the bottom of the float 1; two sets of brackets 4 are fixedly installed at the top of the float 1; an air pump 5 is fixedly installed between the two sets of brackets 4; an air collection hood 6 is connected to the air inlet of the air pump 5; a hollow tube 22 is connected to the air outlet of the air pump 5; a drive motor 8 is installed inside the top of the float 1; a small gear 9 is fixedly installed on the output end of the drive motor 8; a transmission sleeve 11 is rotatably installed inside the float 1; a large gear 10 is fixedly installed on the outer side of the transmission sleeve 11; a mounting base 12 is fixedly installed at the bottom of the transmission sleeve 11; and a connecting seat 17 is slidably installed on the outer side of the mounting base 12. An aeration disc 18 is installed inside the connecting seat 17, and a hollow tube 22 is installed inside the mounting seat 12. Two sets of guide rods 14 are provided inside the mounting seat 12. A movable plate 13 is slidably installed on the outer side of each of the two sets of guide rods 14. A locking block 16 is fixedly installed on one side of each of the two sets of movable plates 13. The two sets of locking blocks 16 are slidably installed inside the mounting seat 12 and movably inserted into the outer side of the connecting seat 17. A return spring 15 is sleeved on the outer side of each of the two sets of guide rods 14. An inclined plate 19 is fixedly installed on the top of each of the two sets of movable plates 13. Two sets of limiting rods 21 are fixedly installed on the top of the mounting seat 12. The same linkage plate 20 is slidably installed on the outer side of the two sets of inclined plates 19 and the two sets of limiting rods 21.
[0022] In this embodiment, the air inlet of the gas collection hood 6 is provided with a filter plate 7. Two sets of limiting plates 23 are slidably installed inside the gas collection hood 6. Insert blocks 24 are fixedly installed on one side of each of the two sets of limiting plates 23. The two sets of insert blocks 24 are movably inserted into the outside of the filter plate 7 and slidably installed inside the gas collection hood 6. Pull rods 25 are fixedly installed on the other side of each of the two sets of limiting plates 23. The two sets of pull rods 25 are slidably installed inside the gas collection hood 6. A handle 27 is fixedly installed at one end of each of the two sets of pull rods 25. A tension spring 26 is sleeved on the outside of each of the two sets of pull rods 25, which greatly saves maintenance time and labor costs and improves maintenance efficiency.
[0023] In this embodiment, the hollow tube 22 is disposed inside the float 1 and rotatably mounted in the mounting base 12. The hollow tube 22 is connected to the aeration disc 18. The large gear 10 and the small gear 9 mesh with each other. The transmission sleeve 11 is rotatably mounted on the outside of the hollow tube 22 to achieve uniform aeration and improve the sewage treatment effect.
[0024] In this embodiment, the mounting base 12 has two sets of movable slots inside, two sets of movable plates 13 are slidably installed in the corresponding movable slots, two sets of guide rods 14 are set on both sides of the corresponding movable slots, and the two ends of the two sets of return springs 15 are respectively fixedly installed on one side of the corresponding movable plate 13 and one side of the corresponding movable slot, so as to realize the quick installation of the aeration disc 18, which is convenient and quick, and saves maintenance time and labor costs.
[0025] In this embodiment, two sets of locking slots are provided on the outer side of the connecting seat 17, and two sets of locking blocks 16 are movably inserted into the corresponding locking slots, ensuring the stability and safety of the equipment operation.
[0026] In this embodiment, the inside of the gas collection hood 6 is provided with two sets of limiting grooves, and two sets of limiting plates 23 are slidably installed in the corresponding limiting grooves. The two ends of the two sets of tension springs 26 are respectively fixedly installed on one side of the corresponding limiting plate 23 and one side of the corresponding limiting groove. Two sets of slots are opened on the outside of the filter plate 7, and two sets of inserts 24 are movably inserted into the corresponding slots, which greatly saves maintenance time and labor costs.
[0027] In this embodiment, during use, by setting up a float 1, the aerator can be stably floated on the surface of sewage by its own buoyancy, ensuring that the aeration device is in a suitable working position. By setting up a dissolved oxygen sensor 2 and a pH sensor 3, the dissolved oxygen content and pH value in the sewage are monitored in real time, the preset value range is monitored in real time, and the drive motor 8 and air pump 5 are controlled to adjust the aeration value. The drive motor 8 is started to drive the small gear 9 to rotate. The small gear 9 is connected to the large gear 10, thereby driving the large gear 10 to drive the transmission sleeve 11 to rotate in the float 1, which in turn drives the related components such as the mounting base 12, connecting base 17, locking block 16 and aeration disc 18 to rotate. By starting the air pump 5, air is filtered from the filter plate 7 and then pumped into the hollow tube 22 and flows into the aeration disc 18. The aeration disc 18 fills the sewage with air to realize the aeration function.
[0028] When the aeration disc 18 needs to be replaced, simply push the linkage plate 20 upward to move it upward under the restriction of the limit rod 21. This will cause the two sets of inclined plates 19 and the two sets of moving plates 13 to move relative to each other under the restriction of the guide rod 14 and the moving groove. The return spring 15 will contract, thereby causing the two sets of locking blocks 16 to disengage from the locking groove. This will allow the connecting seat 17 to be quickly disassembled from the aeration disc 18. When replacing the aeration disc 18, place the connecting seat 17 outside the mounting seat 12, align the locking groove with the locking block 16, release the linkage plate 20, and under the elastic force of the return spring 15, all components will reset. The locking block 16 will be inserted into the locking groove to lock, thereby achieving quick installation of the aeration disc 18.
[0029] When the filter plate 7 needs to be replaced, simply pull the handle 27 simultaneously to move the pull rod 25 and the limiting plate 23 relative to each other in the corresponding limiting groove. This causes the tension spring 26 to retract and the insert block 24 to disengage from the filter plate 7, thus allowing for quick disassembly of the filter plate 7. During installation, simply align the slot with the insert block 24, release the handle 27, and the filter plate 7 can be quickly installed without external force due to the elastic force of the tension spring 26.
[0030] The above provides a detailed description of an automatically controlled aerator provided by this utility model. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of these embodiments are only intended to aid in understanding the method and core concept of this utility model. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model.
Claims
1. An automatically controlled aerator, characterized in that, include: A float (1) is provided with a dissolved oxygen sensor (2) and a pH sensor (3) at its bottom. Two sets of brackets (4) are fixedly installed on the top of the float (1). An air pump (5) is fixedly installed between the two sets of brackets (4). An air collection hood (6) is connected to the air inlet end of the air pump (5). A hollow tube (22) is connected to the air outlet end of the air pump (5). A drive motor (8) is provided inside the top of the float (1). A small gear (9) is fixedly installed on the output end of the drive motor (8). A transmission sleeve (11) is rotatably installed inside the float (1). A large gear (10) is fixedly installed on the outside of the transmission sleeve (11). A mounting base (12) is fixedly installed at the bottom of the transmission sleeve (11). A connecting seat (17) is slidably installed on the outside of the mounting base (12). An aeration disc (18) is installed inside the seat (17). The hollow tube (22) is installed inside the mounting seat (12). Two sets of guide rods (14) are provided inside the mounting seat (12). A movable plate (13) is slidably installed on the outer side of each of the two sets of guide rods (14). A locking block (16) is fixedly installed on one side of each of the two sets of movable plates (13). The two sets of locking blocks (16) are slidably installed inside the mounting seat (12) and movably inserted into the outer side of the connecting seat (17). A return spring (15) is sleeved on the outer side of each of the two sets of guide rods (14). An inclined plate (19) is fixedly installed on the top of each of the two sets of movable plates (13). Two sets of limiting rods (21) are fixedly installed on the top of the mounting seat (12). The same linkage plate (20) is slidably installed on the outer side of the two sets of inclined plates (19) and the two sets of limiting rods (21).
2. The automatically controlled aerator according to claim 1, characterized in that, The air inlet of the gas collection hood (6) is provided with a filter plate (7). Two sets of limiting plates (23) are slidably installed inside the gas collection hood (6). A plug (24) is fixedly installed on one side of each of the two sets of limiting plates (23). The two sets of plugs (24) are movably inserted into the outside of the filter plate (7) and slidably installed inside the gas collection hood (6). A pull rod (25) is fixedly installed on the other side of each of the two sets of limiting plates (23). The two sets of pull rods (25) are slidably installed inside the gas collection hood (6). A handle (27) is fixedly installed at one end of each of the two sets of pull rods (25). A tension spring (26) is sleeved on the outside of each of the two sets of pull rods (25).
3. The automatically controlled aerator according to claim 1, characterized in that, The hollow tube (22) is located inside the float (1) and rotatably mounted in the mounting base (12). The hollow tube (22) is connected to the aeration disc (18). The large gear (10) and the small gear (9) mesh with each other. The transmission sleeve (11) is rotatably mounted on the outside of the hollow tube (22).
4. An automatically controlled aerator according to claim 1, characterized in that, The mounting base (12) has two sets of moving slots inside. The two sets of moving plates (13) are slidably installed in the corresponding moving slots. The two sets of guide rods (14) are set on both sides of the corresponding moving slots. The two ends of the two sets of reset springs (15) are respectively fixedly installed on one side of the corresponding moving plate (13) and one side of the corresponding moving slot.
5. An automatically controlled aerator according to claim 1, characterized in that, The outer side of the connecting seat (17) is provided with two sets of locking grooves, and the two sets of locking blocks (16) are movably inserted into the corresponding locking grooves.
6. An automatically controlled aerator according to claim 2, characterized in that, The gas collection hood (6) has two sets of limiting grooves inside. The two sets of limiting plates (23) are slidably installed in the corresponding limiting grooves. The two ends of the two sets of tension springs (26) are respectively fixedly installed on one side of the corresponding limiting plate (23) and one side of the corresponding limiting groove. The filter plate (7) has two sets of slots on its outer side. The two sets of inserts (24) are movably inserted into the corresponding slots.