High-efficiency low-pollution part quenching processing equipment

Abstract

The utility model relates to the technical field of metal hot working, and discloses efficient low-pollution part quenching machining equipment which comprises a machine body, a mounting box is fixedly connected to the rear side of the machine body, a telescopic rod is mounted in the machine body, a machining part is mounted at the top of the telescopic rod, and a second motor is mounted at the front end of the bottom of the inner side of the machine body. The output end of the second motor is fixedly connected with a driving gear, the left end of the bottom of the inner side of the machine body is rotationally connected with a driven gear, the front side of the driven gear is in meshed connection with the rear side of the driving gear, and the right end of the bottom of the driven gear is rotationally connected with a connecting bent rod. A second motor is started, a driving gear drives a driven gear to rotate, a connecting bent rod drives a connecting circular plate to rotate, a connecting short column drives a rotating circular plate to rotate synchronously, a first rotating bent rod and a second rotating bent rod stir cooling water, uniform temperature mixing is achieved, and the product machining success rate and efficiency are improved.

Description

Technical Field

[0001] This utility model relates to the field of metal heat treatment technology, and in particular to a high-efficiency, low-pollution quenching equipment for parts. Background Technology

[0002] High-efficiency, low-pollution parts quenching equipment is a professional piece of equipment that uses advanced quenching technology and a precise temperature, time, and medium parameter control system to achieve rapid and uniform quenching of parts, significantly improving processing efficiency. It is also equipped with effective waste gas and waste liquid treatment devices and energy-saving equipment to reduce pollutant emissions and energy consumption, ensuring a green and environmentally friendly processing process. It is widely used in the heat treatment of parts in many industries such as machinery manufacturing, automobiles, and aerospace.

[0003] A search revealed Chinese patent publication number CN220012711U, which discloses a quenching device relating to the field of metal heat treatment technology. The device includes a quenching tank, a movable quenching basket assembly, and a quenching basket tilting assembly. A quenching basket transfer unit is located above the quenching tank. The movable quenching basket assembly comprises a connecting plate, a movable shaft, a square frame, a bracket, fastening bolts, and a quenching basket. Connecting plates are fixedly connected to both ends of the bottom of the inverted U-shaped frame in the quenching basket transfer unit. Movable shafts are fixedly connected to the left and right sides of the square frame, with each shaft rotatably connected to its corresponding connecting plate. The bottom of the frame is equipped with a bracket; this quenching equipment can place heated automotive parts in the quenching basket for uniform quenching, suitable for quenching a large number of automotive parts. After quenching, they can be poured out uniformly, resulting in high quenching efficiency. The fumes generated during quenching can be quickly collected and extracted, preventing these fumes from spreading to the surrounding working environment and reducing the harm to the health of workers. Because a high-temperature thermal boundary layer is easily formed between the surface of the parts and the cooling water, this thermal boundary layer will hinder the transfer of heat from the parts to the cooling water, slowing down the cooling rate, prolonging the quenching time, and reducing production efficiency. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a high-efficiency, low-pollution quenching equipment for parts, aiming to improve the problem in the prior art where a high-temperature thermal boundary layer easily forms between the surface of the parts and the cooling water. This thermal boundary layer hinders the transfer of heat from the parts to the cooling water, slows down the cooling rate, prolongs the quenching time, and reduces production efficiency.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a high-efficiency, low-pollution parts quenching processing equipment, comprising a machine body, an installation box fixedly connected to the rear side of the machine body, a telescopic rod installed inside the machine body, a processing component installed on the top of the telescopic rod, a second motor installed at the front end of the bottom inner side of the machine body, a driving gear fixedly connected to the output end of the second motor, a driven gear rotatably connected to the left end of the bottom inner side of the machine body, the front side of the driven gear meshing with the rear side of the driving gear, a connecting bent rod rotatably connected to the bottom right end of the driven gear, a connecting circular plate rotatably connected to the top of the connecting bent rod, connecting short columns fixedly connected to the top center of both the connecting circular plate and the driven gear, rotating circular plates fixedly connected to the tops of the two connecting short columns, multiple first rotating bent rods fixedly connected at equal intervals to the tops of the two rotating circular plates, and second rotating bent rods fixedly connected to the four sides of the top of the rotating circular plates, and a moving mechanism installed inside the installation box, the moving mechanism being used for cooling the processing component.

[0006] The above technical solution involves starting the second motor, which drives the driven gear to rotate. The connecting bent rod drives the connecting circular plate to rotate, and the connecting short column drives the rotating circular plate to rotate synchronously. The first and second rotating bent rods stir the cooling water, achieving uniform temperature mixing and improving the success rate and efficiency of product processing.

[0007] As a further description of the above technical solution:

[0008] The moving mechanism includes a first motor, which is installed at the bottom inner side of the mounting box. A drive sprocket is fixedly connected to the output end of the first motor. A driven sprocket is rotatably connected to the top inner side of the mounting box. The drive sprocket is connected to the outer side of the driven sprocket via a chain. A connecting bend plate is fixedly connected to the front side of the chain. A connecting frame is fixedly connected to the top of the connecting bend plate. A fixing plate is fixedly connected to the front side of the connecting frame. A spring is fixedly connected to the bottom inner side of the telescopic rod.

[0009] The above technical solution involves starting the first motor, which drives the driven sprocket to rotate via a chain. The connecting plate moves the connecting frame and the fixed plate. When the fixed plate contacts the processing part, it presses the processing part down. The spring buffers and resets the part. Through the above process, the processing part moves to a suitable position to cool down, achieving rapid cooling.

[0010] As a further description of the above technical solution:

[0011] A heating device is installed at the bottom of the fixing plate, and a square plate is installed at the top of the mounting box. Pull rings are fixedly connected to the four corners of the top of the square plate.

[0012] The above technical solution enables the processed parts to be heated rapidly by installing a heating device.

[0013] As a further description of the above technical solution:

[0014] A slot plate is fixedly connected to the bottom front side of the machine body, and a notice board is installed inside the slot plate.

[0015] The above technical solution allows for the installation of notice boards to remind staff.

[0016] As a further description of the above technical solution:

[0017] Support columns are fixedly connected to the four corners of the bottom of the machine body, and support legs are fixedly connected to the bottom of the support columns.

[0018] The above technical solution ensures that the device can be securely installed by installing support columns.

[0019] As a further description of the above technical solution:

[0020] Storage boxes are fixedly connected to the left and right rear ends of the machine body, and a cover plate is rotatably connected to the top of the storage box.

[0021] The above technical solution facilitates the storage and use of components through the installation of the storage box, and facilitates the opening and closing of the storage box through the installation of the cover plate.

[0022] As a further description of the above technical solution:

[0023] The lower middle part of the left and right ends of the mounting box is fixedly connected with a male buckle, and the top of the cover plate is fixedly connected with a female buckle. The male buckle and the female buckle are engaged.

[0024] The above technical solution facilitates the fixing of the cover plate through the engagement of the male and female buckles.

[0025] As a further description of the above technical solution:

[0026] Each of the two cover plates has a handle fixedly connected to its opposite side, and a protective sleeve is installed in the middle of the handle.

[0027] The above technical solution facilitates the opening and closing of the cover by installing a handle, and reduces the probability of damage to the handle by installing a protective cover.

[0028] This utility model has the following beneficial effects:

[0029] 1. In this utility model, the second motor is started, the driving gear drives the driven gear to rotate, the connecting bent rod drives the connecting circular plate to rotate, the connecting short column drives the rotating circular plate to rotate synchronously, and the first rotating bent rod and the second rotating bent rod stir the cooling water to achieve uniform temperature mixing and improve the success rate and efficiency of product processing.

[0030] 2. In this utility model, the first motor is started, and the active sprocket drives the driven sprocket to rotate through the chain. The connecting bent plate drives the connecting frame and the fixed plate to move. When the fixed plate contacts the processing part, it presses the processing part to move down. The spring buffers and resets. Through the above process, the processing part moves to a suitable position to cool down, achieving rapid cooling. Attached Figure Description

[0031] Figure 1 This is a perspective view of a high-efficiency, low-pollution parts quenching processing equipment proposed in this utility model;

[0032] Figure 2 This is a front view of a high-efficiency, low-pollution parts quenching processing equipment proposed in this utility model;

[0033] Figure 3 This is a top view of a high-efficiency, low-pollution parts quenching processing equipment proposed in this utility model;

[0034] Figure 4 This is a partial structural schematic diagram of a high-efficiency, low-pollution parts quenching processing equipment proposed in this utility model;

[0035] Figure 5 This is a partial structural diagram of a high-efficiency, low-pollution parts quenching processing equipment proposed in this utility model.

[0036] Legend:

[0037] 1. Body; 2. Moving mechanism; 201. First motor; 202. Drive sprocket; 203. Chain; 204. Driven sprocket; 205. Connecting frame; 206. Spring; 207. Fixing plate; 208. Connecting bend plate; 3. Mounting box; 4. Storage box; 5. Handle; 6. Protective cover; 7. Cover plate; 8. Square plate; 9. Pull ring; 10. Rotating circular plate; 11. Heating device; 12. Notice board; 13. Slot plate; 14. Support column; 15. Support leg; 16. Second motor; 17. Female buckle; 18. First rotating bend rod; 19. Connecting bend rod; 20. Driven gear; 21. Connecting short column; 22. Second rotating bend rod; 23. Connecting circular plate; 24. Drive gear; 25. Machining parts; 26. Telescopic rod; 27. Female buckle. Detailed Implementation

[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0039] Reference Figure 1 , Figure 2 and Figure 4 This utility model provides an embodiment of a high-efficiency, low-pollution parts quenching processing equipment, comprising a machine body 1, a mounting box 3 fixedly connected to the rear side of the machine body 1, a telescopic rod 26 installed inside the machine body 1, a processing component 25 installed on the top of the telescopic rod 26, a second motor 16 installed at the front end of the bottom inner side of the machine body 1, a drive gear 24 fixedly connected to the output end of the second motor 16, providing power to subsequent processes through the installation of the second motor 16, a driven gear 20 rotatably connected to the left end of the bottom inner side of the machine body 1, the front side of the driven gear 20 meshing with the rear side of the drive gear 24, a connecting bent rod 19 rotatably connected to the bottom right end of the driven gear 20, a connecting circular plate 23 rotatably connected to the top of the connecting bent rod 19, and connecting short columns fixedly connected to the middle of the top of both the connecting circular plate 23 and the driven gear 20. 21. By installing the connecting bent rod 19, the two connecting circular plates 23 can rotate synchronously. The top of the two connecting short columns 21 is fixedly connected to the rotating circular plate 10. The top of the two rotating circular plates 10 is fixedly connected to multiple first rotating bent rods 18 at equal intervals. The top of the rotating circular plate 10 is fixedly connected to the second rotating bent rods 22 around its perimeter. The inside of the mounting box 3 is equipped with a moving mechanism 2. The moving mechanism 2 is used to cool the processed parts 25. The bottom of the front side of the machine body 1 is fixedly connected to a slot plate 13. The inside of the slot plate 13 is equipped with a notice board 12. The installation of the notice board 12 facilitates reminders to the staff. The bottom of the machine body 1 is fixedly connected to four corners of the bottom. The bottom of the support column 14 is fixedly connected to a support foot 15. The installation of the support column 14 ensures that the device can be installed stably.

[0040] Specifically, the second motor 16 is first started, and its output end drives the drive gear 24 to rotate. Through the meshing transmission between the drive gear 24 and the driven gear 20, the driven gear 20 rotates accordingly. During the rotation of the driven gear 20, the connecting bent rod 19 starts to move, which in turn drives the connecting circular plate 23 to rotate. Through the installation of the two connecting short columns 21, the two rotating circular plates 10 are driven to rotate synchronously. As the rotating circular plate 10 rotates, the multiple first rotating bent rods 18 and second rotating bent rods 22 on its top start to stir the cooling water. Through the above process, the temperature of the cooling water is mixed evenly, thereby improving the success rate of product processing and thus improving work efficiency.

[0041] Reference Figure 1 , Figure 3 and Figure 5 The moving mechanism 2 includes a first motor 201, which is installed at the bottom inner side of the mounting box 3. The output end of the first motor 201 is fixedly connected to a drive sprocket 202, and the top inner side of the mounting box 3 is rotatably connected to a driven sprocket 204. The installation of the first motor 201 enables the operation of subsequent processes. The drive sprocket 202 is connected to the outer side of the driven sprocket 204 via a chain 203. A connecting bend plate 208 is fixedly connected to the front side of the chain 203, and a connecting frame 205 is fixedly connected to the top of the connecting bend plate 208. A fixing plate 207 is fixedly connected to the front side of the connecting frame 205. A spring 206 is fixedly connected to the bottom inner side of the telescopic rod 26. A heating device 11 is installed at the bottom of the fixing plate 207. A square plate 8 is installed on the top of the mounting box 3. Pull rings 9 are fixedly connected to the four corners of the top of the square plate 8. The installation of the heating device 11 enables the processing part 25 to be heated quickly.

[0042] Specifically, the first motor 201 is started, and its output drives the drive sprocket 202 to rotate. The drive sprocket 202 is connected to the driven sprocket 204 via the chain 203. When the chain 203 moves, the front connecting plate 208 moves accordingly, which in turn drives the top connecting frame 205 and the fixing plate 207 to move. When the fixing plate 207 moves to contact the processing part 25, the processing part 25 is pressed downward. At the same time, the spring 206 inside the telescopic rod 26 can play a buffering and restoring role. Through the above process, the processing part 25 is moved to a suitable position for cooling treatment, thereby realizing the rapid cooling of the processing part 25.

[0043] Reference Figure 1 , Figure 2 and Figure 3 Storage boxes 4 are fixedly connected to the left and right rear ends of the body 1. A cover plate 7 is rotatably connected to the top of the storage box 4. The lower middle part of the left and right ends of the mounting box 3 is fixedly connected to the male buckle 17. The top of the cover plate 7 is fixedly connected to the female buckle 27. The male buckle 17 and the female buckle 27 are engaged. A handle 5 is fixedly connected to the opposite side of the two cover plates 7. A protective cover 6 is installed in the middle of the handle 5.

[0044] Specifically, the installation of the storage box 4 facilitates the storage and use of parts; the installation of the cover plate 7 facilitates the opening and closing of the storage box 4; the engagement of the male buckle 17 and the female buckle 27 facilitates the fixing of the cover plate 7; the installation of the handle 5 facilitates the opening and closing of the cover plate 7; and the installation of the protective cover 6 reduces the probability of damage to the handle 5.

[0045] Working principle: The second motor 16 is started, and its output end drives the drive gear 24 to rotate. Through the meshing transmission between the drive gear 24 and the driven gear 20, the driven gear 20 rotates accordingly. During the rotation of the driven gear 20, the connecting bent rod 19 starts to move, which in turn drives the connecting circular plate 23 to rotate. Through the installation of the two connecting short columns 21, the two rotating circular plates 10 can be driven to rotate synchronously. As the rotating circular plate 10 rotates, the multiple first rotating bent rods 18 and second rotating bent rods 22 on its top start to stir the cooling water. Through the above process, the temperature of the cooling water is mixed evenly, thereby improving the success rate of product processing and thus improving work efficiency.

[0046] The first motor 201 is started, and its output end drives the drive sprocket 202 to rotate. The drive sprocket 202 is connected to the driven sprocket 204 through the chain 203. When the chain 203 moves, the front connecting plate 208 moves accordingly, which in turn drives the top connecting frame 205 and the fixing plate 207 to move. When the fixing plate 207 moves to contact the processing part 25, it presses the processing part 25 to move downward. At the same time, the spring 206 inside the telescopic rod 26 plays a buffering and restoring role. Through the above process, the processing part 25 is moved to a suitable position for cooling treatment, thereby realizing the rapid cooling of the processing part 25.

[0047] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency, low-pollution parts quenching processing equipment, comprising a body (1), characterized in that: A mounting box (3) is fixedly connected to the rear side of the machine body (1). A telescopic rod (26) is installed inside the machine body (1). A processing component (25) is installed on the top of the telescopic rod (26). A second motor (16) is installed at the front end of the bottom inner side of the machine body (1). A drive gear (24) is fixedly connected to the output end of the second motor (16). A driven gear (20) is rotatably connected to the left end of the bottom inner side of the machine body (1). The front side of the driven gear (20) meshes with the rear side of the drive gear (24). A connecting bent rod (19) is rotatably connected to the right end of the bottom of the driven gear (20). A connecting circular plate (23) is rotatably connected to the top of the connecting bent rod (19). A connecting short column (21) is fixedly connected to the top center of the connecting circular plate (23) and the driven gear (20). A rotating circular plate (10) is fixedly connected to the top of the two connecting short columns (21). A plurality of first rotating bent rods (18) are fixedly connected at equal intervals to the top of the two rotating circular plates (10). A second rotating bent rod (22) is fixedly connected to the top of the rotating circular plate (10) around its perimeter. A moving mechanism (2) is installed inside the mounting box (3). The moving mechanism (2) is used to cool the processing component (25).

2. The high-efficiency, low-pollution parts quenching equipment according to claim 1, characterized in that: The moving mechanism (2) includes a first motor (201), which is installed on the inner bottom of the mounting box (3). The output end of the first motor (201) is fixedly connected to a drive sprocket (202). The inner top of the mounting box (3) is rotatably connected to a driven sprocket (204). The drive sprocket (202) is connected to the outer side of the driven sprocket (204) via a chain (203). A connecting bend plate (208) is fixedly connected to the front side of the chain (203). A connecting frame (205) is fixedly connected to the top of the connecting bend plate (208). A fixing plate (207) is fixedly connected to the front side of the connecting frame (205). A spring (206) is fixedly connected to the inner bottom of the telescopic rod (26).

3. The high-efficiency, low-pollution parts quenching equipment according to claim 2, characterized in that: A heating device (11) is installed at the bottom of the fixing plate (207), and a square plate (8) is installed at the top of the mounting box (3). Pull rings (9) are fixedly connected to the four corners of the top of the square plate (8).

4. The high-efficiency, low-pollution parts quenching equipment according to claim 1, characterized in that: The front bottom of the body (1) is fixedly connected to a slot plate (13), and a notice board (12) is provided inside the slot plate (13).

5. The high-efficiency, low-pollution parts quenching equipment according to claim 1, characterized in that: The body (1) has four fixed support columns (14) at the bottom corners, and the bottom of the support columns (14) is fixedly connected to support feet (15).

6. The high-efficiency, low-pollution parts quenching equipment according to claim 1, characterized in that: Storage boxes (4) are fixedly connected to the left and right rear ends of the body (1), and a cover plate (7) is rotatably connected to the top of the storage box (4).

7. The high-efficiency, low-pollution parts quenching equipment according to claim 6, characterized in that: The lower middle part of the left and right ends of the mounting box (3) is fixedly connected with a male buckle (17), and the top of the cover plate (7) is fixedly connected with a female buckle (27). The male buckle (17) and the female buckle (27) engage.

8. The high-efficiency, low-pollution parts quenching equipment according to claim 6, characterized in that: A handle (5) is fixedly connected to each of the two cover plates (7) on the opposite side, and a protective sleeve (6) is installed in the middle of the handle (5).

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