Negative ion powder adding device for spunlace non-woven fabric

Abstract

The utility model discloses a negative ion powder adding device for spunlace non-woven fabric, which relates to the technical field of fabric production and comprises a fixing seat, a material box is arranged above the fixing seat, the bottom of the material box is fixedly connected with the fixing seat through a connecting frame, the bottom of the material box is fixedly connected with a conveying pipe, and the conveying pipe is fixedly connected with the fixing seat. A rotating shaft is arranged in the conveying pipe, the two ends of the rotating shaft are rotationally connected with the inner walls of the two ends of the conveying pipe correspondingly, the outer wall of the rotating shaft is sleeved with a spiral blade, the spiral blade is fixedly connected with the rotating shaft, and a driving mechanism acting on the rotating shaft is arranged outside the conveying pipe. Through the arrangement of the material box, the conveying pipe, the rotating shaft, the spiral blade and the driving mechanism acting on the rotating shaft, the adding amount of the negative ion powder is converted into the number of rotation turns of the output shaft of the first motor, the first motor is a stepping motor, and the number of rotation turns and angle of the first motor can be freely controlled; therefore, quantitative addition of the negative ion powder can be realized.

Description

Technical Field

[0001] This utility model relates to the field of fabric production technology, specifically to a negative ion powder addition device for spunlace nonwoven fabric. Background Technology

[0002] In the fiber preparation stage of spunlace nonwoven fabric production, negative ion powder needs to be dried and added to the molten polymer at a certain mass ratio for uniform dispersion. After cooling and solidification, it is then pulverized and ball-milled to obtain particles containing negative ion powder. These particles are then melt-blended with other materials such as polyester using a twin-screw extruder, extruded and granulated, and dried to obtain chips suitable for spinning.

[0003] When adding negative ion powder, it needs to be added in a certain ratio to the polymer. Therefore, workers need to weigh the added negative ion powder or place it in a graduated container and measure its volume. Both methods are inefficient. To address this, a negative ion powder adding device using spunlace nonwoven fabric is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a negative ion powder adding device for spunlace nonwoven fabric to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a negative ion powder adding device for spunlace nonwoven fabric, comprising a fixed base, a material box arranged above the fixed base, the bottom of the material box being fixedly connected to the fixed base via a connecting frame, a conveying pipe fixedly connected to the bottom of the material box, a rotating shaft arranged inside the conveying pipe, the two ends of the rotating shaft being rotatably connected to the inner walls of the two ends of the conveying pipe respectively, a spiral blade sleeved on the outer wall of the rotating shaft, the spiral blade being fixedly connected to the rotating shaft, and a driving mechanism acting on the rotating shaft being arranged outside the conveying pipe.

[0006] As a further preferred embodiment of this technical solution, both ends of the conveying pipe are in a closed state.

[0007] As a further preferred embodiment of this technical solution, the upper end of the conveying pipe is in communication with the bottom of the material box, and a discharge port is provided at the bottom of the end of the conveying pipe away from the material box.

[0008] As a further preferred embodiment of this technical solution, the drive mechanism consists of a first motor, a mounting plate, a first synchronous pulley, a second synchronous pulley, and a synchronous belt. The mounting plate is fixedly mounted on the side wall of the fixed base, the first motor is fixedly mounted on the upper end of the mounting plate, the output shaft of the first motor is fixedly connected to the first synchronous pulley, one end of the rotating shaft passes through the end of the conveying pipe and extends to the outside of the conveying pipe, the extended end of the rotating shaft is fixedly connected to the second synchronous pulley, and the outer surfaces of the first and second synchronous pulleys are fitted with a synchronous belt.

[0009] As a further preferred embodiment of this technical solution, the synchronous belt is adapted to both the first synchronous pulley and the second synchronous pulley.

[0010] As a further preferred embodiment of this technical solution, the diameter of the first synchronous pulley is smaller than the diameter of the second synchronous pulley.

[0011] As a further preferred embodiment of this technical solution, a rotating rod is provided inside the material box, with its two ends rotatably connected to the two inner walls of the material box. A second motor is fixedly installed on the outer wall of the material box, and the output shaft of the second motor is fixedly connected to the rotating rod. A toggle plate is fixedly connected to the outer wall of the rotating rod.

[0012] This invention provides a negative ion powder adding device for spunlace nonwoven fabric, which has the following beneficial effects:

[0013] This invention, through the design of a material box, conveying pipe, rotating shaft, spiral blades, and a drive mechanism acting on the rotating shaft, converts the amount of negative ion powder added into the number of rotations of the output shaft of motor number one. Motor number one is a stepper motor, and its number of rotations and angle can be freely controlled, thereby achieving quantitative addition of negative ion powder. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0015] Figure 2 This is a schematic diagram of the overall structure of this utility model from another perspective;

[0016] Figure 3 This is a cross-sectional schematic diagram of the overall structure of this utility model;

[0017] Figure 4 In this utility model Figure 3 Partial structural diagram;

[0018] In the diagram: 1. Fixed base; 2. Material box; 3. Conveying pipe; 4. Motor No. 1; 5. Mounting plate; 6. Synchronous pulley No. 1; 7. Synchronous pulley No. 2; 8. Synchronous belt; 9. Rotating shaft; 10. Spiral blade; 11. Discharge port; 12. Motor No. 2; 13. Rotating rod; 14. Actuating plate; 15. Connecting frame. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0020] This utility model provides a technical solution: such as Figures 1 to 4 As shown in this embodiment, a negative ion powder adding device for spunlace nonwoven fabric includes a fixed base 1, a material box 2 is arranged above the fixed base 1, the bottom of the material box 2 is fixedly connected to the fixed base 1 through a connecting frame 15, a conveying pipe 3 is fixedly connected to the bottom of the material box 2, both ends of the conveying pipe 3 are in a closed state, the upper end of the conveying pipe 3 is in a communication state with the bottom of the material box 2, a discharge port 11 is opened at the bottom of the end of the conveying pipe 3 away from the material box 2, a rotating shaft 9 is arranged inside the conveying pipe 3, the two ends of the rotating shaft 9 are respectively rotatably connected to the inner walls of the two ends of the conveying pipe 3, a spiral blade 10 is sleeved on the outer wall of the rotating shaft 9, the spiral blade 10 is fixedly connected to the rotating shaft 9, and a driving mechanism acting on the rotating shaft 9 is arranged outside the conveying pipe 3.

[0021] The drive mechanism consists of a first motor 4, a mounting plate 5, a first synchronous pulley 6, a second synchronous pulley 7, and a synchronous belt 8. The mounting plate 5 is fixedly mounted on the side wall of the fixed base 1. The first motor 4 is fixedly mounted on the upper end of the mounting plate 5. The output shaft of the first motor 4 is fixedly connected to the first synchronous pulley 6. One end of the rotating shaft 9 passes through the end of the conveying pipe 3 and extends to the outside of the conveying pipe 3. The extended end of the rotating shaft 9 is fixedly connected to the second synchronous pulley 7. The outer surfaces of the first synchronous pulley 6 and the second synchronous pulley 7 are fitted with a synchronous belt 8, which is adapted to the first synchronous pulley 6 and the second synchronous pulley 7 respectively.

[0022] In use, starting motor 4 drives synchronous pulley 6 to rotate. Under the action of synchronous belt 8, synchronous pulley 7 will rotate accordingly, thereby driving rotating shaft 9 to rotate. Rotating shaft 9 will drive spiral blade 10 to rotate. Spiral blade 10 can transport negative ion powder in conveying pipe 3 to discharge port 11 of conveying pipe 3. The amount of negative ion powder transported by spiral blade 10 for each fixed rotation angle is fixed. This amount depends on the pitch of spiral blade 10 and the inner diameter of conveying pipe 3 and can be manually controlled. Assuming that the amount of negative ion powder transported by spiral blade 10 for one rotation is n and the amount of negative ion powder to be added is m, then by controlling spiral blade 10 to rotate m / n times, the quantitative addition of negative ion powder can be quickly achieved.

[0023] It is important to note that motor 4 is a stepper motor, and its rotation number and angle can be controlled by the number of input pulses to ensure that the rotation number of the helical blade 10 can be manually controlled. It is also important to note that the diameters of synchronous pulley 6 and synchronous pulley 7 are different. To make the helical blade 10 (i.e., the rotating shaft 9) rotate m / n times, the output shaft of motor 4 needs to be controlled according to the diameter ratio of synchronous pulley 6 and synchronous pulley 7. For example, assuming the diameter ratio of synchronous pulley 6 and synchronous pulley 7 is a / b, then to make the helical blade 10 (i.e., the rotating shaft 9) rotate m / n times, the output shaft of motor 4 needs to rotate mb / na times.

[0024] The diameter of the first synchronous pulley 6 is smaller than the diameter of the second synchronous pulley 7.

[0025] With this configuration, a force-saving structure can be formed between the first synchronous pulley 6 and the second synchronous pulley 7, thereby reducing the stress on the output shaft of the first motor 4 and thus improving the service life of the first motor 4.

[0026] The material box 2 is equipped with a rotating rod 13 inside. The two ends of the rotating rod 13 are rotatably connected to the two inner walls of the material box 2. A second motor 12 is fixedly installed on the outer wall of the material box 2. The output shaft of the second motor 12 is fixedly connected to the rotating rod 13. A toggle plate 14 is fixedly connected to the outer wall of the rotating rod 13.

[0027] The rotating rod 13 is driven by the second motor 12 to rotate. The rotating rod 13 can move the negative ion powder in the material box 2 to ensure that it can smoothly enter the conveying pipe 3. The second motor 12 can be a servo motor, which can set the speed by inputting a 0-10V voltage or a 4-20mA current signal (such as PLC output analog command). The output shaft of the second motor 12 needs to rotate slowly to avoid splashing the negative ion powder out of the material box 2.

[0028] This utility model provides a negative ion powder adding device for spunlace nonwoven fabric, the specific working principle of which is as follows:

[0029] The first motor 4 is started, which drives the first synchronous pulley 6 to rotate. Under the action of the synchronous belt 8, the second synchronous pulley 7 will rotate accordingly, thereby driving the rotating shaft 9 to rotate. The rotation of the rotating shaft 9 will drive the spiral blade 10 to rotate. The spiral blade 10 can transport the negative ion powder in the conveying pipe 3 to the discharge port 11 of the conveying pipe 3. The amount of negative ion powder transported by the spiral blade 10 for each fixed rotation angle is fixed. This amount depends on the pitch of the spiral blade 10 and the inner diameter of the conveying pipe 3, and can be manually controlled. Assuming that the amount of negative ion powder transported by the spiral blade 10 for one rotation is n, and the amount of negative ion powder to be added is m, then it is only necessary to control the spiral blade 10 to rotate m / n times to quickly realize the quantitative addition of negative ion powder.

[0030] It is important to note that motor 4 is a stepper motor, and its rotation number and angle can be controlled by the number of input pulses to ensure that the rotation number of the helical blade 10 can be manually controlled. It is also important to note that the diameters of the first synchronous pulley 6 and the second synchronous pulley 7 are different. In order for the helical blade 10 (i.e., the rotating shaft 9) to rotate m / n times, the output shaft of motor 4 needs to be controlled to be converted according to the diameter ratio of the first synchronous pulley 6 and the second synchronous pulley 7. Assuming that the diameter ratio of the first synchronous pulley 6 and the second synchronous pulley 7 is a / b, then in order for the helical blade 10 (i.e., the rotating shaft 9) to rotate m / n times, the output shaft of motor 4 needs to rotate mb / na times.

[0031] The rotating rod 13 is driven by the second motor 12 to rotate. The rotating rod 13 can move the negative ion powder in the material box 2 to ensure that it can smoothly enter the conveying pipe 3. The second motor 12 can be a servo motor, which can set the speed by inputting a 0-10V voltage or a 4-20mA current signal (such as PLC output analog command). The output shaft of the second motor 12 needs to rotate slowly to avoid splashing the negative ion powder out of the material box 2.

[0032] Among them, motor 4 can be a stepper motor of model 57HS04, and motor 12 can be a servo motor of the IS620P series.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for adding negative ion powder to spunlace nonwoven fabric, comprising a fixing base (1), characterized in that: A material box (2) is provided above the fixed base (1). The bottom of the material box (2) is fixedly connected to the fixed base (1) through a connecting frame (15). A conveying pipe (3) is fixedly connected to the bottom of the material box (2). A rotating shaft (9) is provided inside the conveying pipe (3). The two ends of the rotating shaft (9) are rotatably connected to the inner walls of the two ends of the conveying pipe (3). A spiral blade (10) is sleeved on the outer wall of the rotating shaft (9). The spiral blade (10) is fixedly connected to the rotating shaft (9). A driving mechanism acting on the rotating shaft (9) is provided outside the conveying pipe (3).

2. The negative ion powder adding device for spunlace nonwoven fabric according to claim 1, characterized in that: Both ends of the delivery pipe (3) are in a closed state.

3. The negative ion powder adding device for spunlace nonwoven fabric according to claim 1, characterized in that: The upper end of the conveying pipe (3) is in communication with the bottom of the material box (2), and a discharge port (11) is opened at the bottom of the end of the conveying pipe (3) away from the material box (2).

4. The negative ion powder adding device for spunlace nonwoven fabric according to claim 1, characterized in that: The drive mechanism consists of a first motor (4), a mounting plate (5), a first synchronous pulley (6), a second synchronous pulley (7), and a synchronous belt (8). The mounting plate (5) is fixedly mounted on the side wall of the fixed base (1). The first motor (4) is fixedly mounted on the upper end of the mounting plate (5). The output shaft of the first motor (4) is fixedly connected to the first synchronous pulley (6). One end of the rotating shaft (9) passes through the end of the conveying pipe (3) and extends to the outside of the conveying pipe (3). The extended end of the rotating shaft (9) is fixedly connected to the second synchronous pulley (7). The outer surfaces of the first synchronous pulley (6) and the second synchronous pulley (7) are fitted with a synchronous belt (8).

5. The negative ion powder adding device for spunlace nonwoven fabric according to claim 4, characterized in that: The synchronous belt (8) is adapted to the first synchronous pulley (6) and the second synchronous pulley (7) respectively.

6. The negative ion powder adding device for spunlace nonwoven fabric according to claim 4, characterized in that: The diameter of the first synchronous pulley (6) is smaller than the diameter of the second synchronous pulley (7).

7. The negative ion powder adding device for spunlace nonwoven fabric according to claim 1, characterized in that: The material box (2) is equipped with a rotating rod (13) inside. The two ends of the rotating rod (13) are rotatably connected to the two inner walls of the material box (2). A second motor (12) is fixedly installed on the outer wall of the material box (2). The output shaft of the second motor (12) is fixedly connected to the rotating rod (13). A toggle plate (14) is fixedly connected to the outer wall of the rotating rod (13).

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