Cashmere carding machine carding device with adjustable spacing

Abstract

The utility model discloses a cashmere carding machine carding device capable of adjusting spacing, and relates to the field of cashmere carding machine carding devices. The device comprises a carding device, the carding device comprises a main frame body, a group of transmission wheels are arranged on one side of the main frame body, and a replaceable template, a tenon-tongue-shaped butt strap, a mortise-shaped butt strap groove, a screw hole, a bolt, a hexagonal hole and a concave-convex embedded structure of the tenon-tongue-shaped butt strap and the mortise-shaped butt strap groove are arranged on the main frame body. A plurality of replaceable templates are sequentially spliced and fixed in the circumferential direction to form a continuous and stable working surface, the mounting and dismounting processes of the templates are simplified, the maintenance efficiency is improved, the template replacement process is simplified through the structures, the maintenance cost is reduced, the equipment utilization rate and the production efficiency are improved, the production space is saved, and the production cost is reduced. The carding device is light and flexible, the carding effect is optimized, the carding quality and the cashmere quality are improved, and remarkable advantages are brought to the cashmere processing industry.

Description

Technical Field

[0001] This utility model relates to the field of cashmere combing machine combing device, specifically a cashmere combing machine combing device with adjustable spacing. Background Technology

[0002] The adjustable-gap cashmere combing machine is a cashmere processing device that can flexibly adjust the spacing of the combing teeth according to the cashmere combing requirements to improve combing efficiency and quality. This device can adjust the spacing according to the need for dense or sparse combing of cashmere, optimizing the contact area and improving combing efficiency. It can handle different types and qualities of cashmere, enhancing the equipment's flexibility and adaptability. The cashmere cleaning brush roller in the auxiliary components can clean the surface of the combing roller and combing teeth, preventing cashmere hair accumulation from affecting the combing effect. In practical applications, operators can easily adjust the spacing of the combing teeth through the control panel according to the cashmere condition and processing requirements to achieve efficient and precise combing.

[0003] However, the cylinders in the carding device of a cashmere carding machine can only perform coarse or fine combing operations during use. But because the cashmere processing requires a coarse combing process to initially loosen the raw cashmere and remove impurities, and a fine combing process to further refine the cashmere to improve its quality and fineness, this single-function cylinder obviously cannot meet the diverse processing needs. When it is necessary to change to a cylinder with different functions according to the processing requirements, the installation structure of the cylinder in the carding machine is complex. Therefore, it is necessary to purchase two or more machines, each equipped with a coarse combing cylinder and a fine combing cylinder. This method increases the equipment purchase cost for enterprises and also occupies a lot of production space. Utility Model Content

[0004] Based on this, the purpose of this utility model is to provide a cashmere combing machine with adjustable spacing to solve the technical problems of existing cashmere combing machine devices having a single cylinder function, which can only perform coarse or fine combing operations, cannot meet diverse processing needs, and it is difficult to replace cylinders with different functions, which leads to enterprises needing to purchase multiple machines, increasing equipment purchase costs and occupying a large amount of production space.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an adjustable spacing cashmere combing machine combing device, including a combing device, the combing device including a main frame, a group of transmission wheels arranged on one side of the main frame, and the inner connecting rod of the transmission wheels passing through the main frame, and a combing mechanism is provided, the combing mechanism including a pressing roller, a doffer roller, a cylinder roller, a needle roller, and a roller roller;

[0006] The cylindrical outer surface of the cylinder roller is provided with an annular mounting groove along the circumference, and replaceable templates are installed in the mounting groove at equal angular intervals in a circular array. Each replaceable template has a tenon-shaped plate integrated at one end of its axial direction, and a matching tenon-shaped plate groove at the other end. Through the interlocking of the tenon-shaped plates and the tenon-shaped plate grooves between adjacent templates, multiple replaceable templates are sequentially spliced ​​and fixed in the circumference to form a continuous working surface.

[0007] By adopting the above technical solution, the pressing roller, doffer roller, cylinder roller, needle roller, and roller in the combing mechanism work together to ensure comprehensive and efficient combing of cashmere.

[0008] Furthermore, two sets of screw holes are correspondingly provided on the axial end faces of the replaceable template and the cylinder roller. Each set contains two symmetrically distributed screw holes, and bolts are screwed into the screw holes. The outer surface of the bolts is provided with hexagonal holes.

[0009] By adopting the above technical solutions and changing templates with different functions, the diverse needs of coarse and fine combing in cashmere processing can be met, thus improving the adaptability and flexibility of the equipment.

[0010] Furthermore, a friction surface is provided at the connection between the screw hole and the bolt, and the friction surface is made of rubber.

[0011] By adopting the above technical solution, the hexagonal hole design facilitates the tightening and loosening of bolts, improving operational efficiency. At the same time, the rubber friction surface inside the screw hole increases the fastening stability and facilitates disassembly and maintenance.

[0012] Furthermore, the connecting rods on the inner sides of the plurality of drive wheels are fixedly connected to the pressing roller, doffer roller, cylinder roller, needle roller, and pull roller, respectively, and the plurality of drive wheels are connected to each other by belts.

[0013] By adopting the above technical solution, multiple drive wheels are connected by belts, achieving synchronous rotation of all rollers within the carding device. This design is simple in structure, has high transmission efficiency, and is easy to maintain and replace.

[0014] Furthermore, a material feeding trough is provided at one end of the main frame, and a material inlet is provided at the other end of the main frame.

[0015] By adopting the above technical solution, the feeding trough at one end of the main frame is used to collect the combed cashmere, and the feeding port at the other end is used to introduce the cashmere to be combed.

[0016] Furthermore, the replaceable template can be changed as needed, and the replaceable template is divided into coarse comb and fine comb.

[0017] By adopting the above technical solutions, the replaceable templates are divided into two types: coarse comb and fine comb, which can be flexibly selected according to the actual situation of cashmere and processing requirements.

[0018] In summary, the present invention has the following main advantages:

[0019] This invention, through the design of replaceable templates, tenon-shaped mounting plates, tenon-groove mounting plate slots, screw holes, bolts, and hexagonal holes, and the interlocking structure of the tenon-shaped mounting plates and tenon-groove mounting plate slots, enables the sequential splicing and fixing of multiple replaceable templates in the circumferential direction, forming a continuous and stable working surface. This simplifies the installation and disassembly process of the templates, improves maintenance efficiency, and enhances the connection strength between templates, reducing the risk of loosening or falling off and affecting the combing effect. The cooperation of screw holes and bolts firmly fixes the replaceable templates to the cylinder roller, ensuring the stability and reliability of the combing process, and facilitating the adjustment of the template tightness to adapt to different working conditions. The design of hexagonal holes makes tightening and loosening bolts more convenient and quick, improving operational efficiency and reducing equipment failures or safety hazards caused by loosening. These structures simplify the template replacement process, reduce maintenance costs, improve equipment utilization and production efficiency, save production space, make the combing device lighter and more flexible, and optimize the combing effect, improving combing quality and cashmere quality, bringing significant advantages to the cashmere processing industry.

[0020] This invention features a friction surface, and the rubber friction surface increases the friction between the bolt and the bolt hole, making the bolt more stable after tightening and less prone to loosening due to vibration or external force. This helps to ensure the secure fixing of the replaceable template on the cylinder roller, guaranteeing the stability and reliability of the combing process. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the structure of this utility model;

[0024] Figure 4 This utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0025] In the diagram: 1. Combing device; 101. Main frame; 102. Drive wheel; 103. Feed chute; 2. Combing mechanism; 201. Pressing roller; 202. Doffer roller; 203. Cylinder roller; 2031. Mounting groove; 2032. Replaceable template; 2033. Tongue-shaped mounting plate; 2034. Tongue-shaped mounting plate groove; 2035. Screw hole; 2036. Bolt; 2037. Hexagonal hole; 204. Needle roller; 205. Roller roller; 206. Feed inlet. Detailed Implementation

[0026] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention. Example

[0027] An adjustable-pitch cashmere combing machine device, such as Figures 1-4 As shown, the device includes a combing device 1, which includes a main frame 101. A group of drive wheels 102 are provided on one side of the main frame 101, and the inner connecting rod of the drive wheel 102 passes through the main frame 101. A combing mechanism 2 is also provided, which includes a pressing roller 201, a doffer roller 202, a cylinder roller 203, a needle roller 204, and a roller roller 205.

[0028] The cylindrical outer surface of the cylinder roller 203 is provided with an annular mounting groove 2031 along the circumference. Replaceable templates 2032 are installed in the mounting groove at equal angular intervals in a circular array. Each replaceable template 2032 has a tenon-shaped tongue-shaped plate 2033 integrated at one axial end and a matching tenon-shaped groove 2034 at the other end. Through the interlocking of the tenon-shaped tongue-shaped plate 2033 and the tenon-shaped groove 2034 between adjacent templates, multiple replaceable templates 2032 are sequentially spliced ​​and fixed in the circumference, forming a continuous working surface. A ring-shaped mounting groove 2031 is provided on the outer surface of the column along the circumference, and replaceable templates 2032 are installed in the mounting groove at equal angular intervals in a ring array, realizing quick replacement and flexible configuration of templates. Each replaceable template 2032 has a tenon-shaped latch plate 2033 integrated at one end of its axial direction, and a matching tenon-shaped latch plate groove 2034 at the other end. This concave-convex interlocking design allows multiple replaceable templates 2032 to be spliced ​​and fixed in sequence in the circumference to form a continuous and stable working surface, which greatly improves combing efficiency and adaptability and meets different cashmere processing needs. Example

[0029] See Figure 1 , Figure 2Two sets of screw holes 2035 are correspondingly provided on the axial end faces of the replaceable template 2032 and the cylinder roller 203. Each set contains two symmetrically distributed screw holes 2035, and bolts 2036 are screwed into the screw holes 2035. The outer surface of the bolts 2036 has hexagonal holes 2037. The design makes the replacement template 2032 more secure and reliable. At the same time, the hexagonal holes 2037 on the outer surface of the bolts 2036 make it easy to tighten or loosen with tools, improving the convenience and efficiency of template replacement.

[0030] See Figure 3 , Figure 4 A friction surface made of rubber is provided at the connection between the screw hole 2035 and the bolt 2036. This design not only enhances the friction between the bolt 2036 and the screw hole 2035, preventing the bolt from loosening, but also provides a good buffering and shock absorption effect, reducing the damage to the equipment caused by vibration. At the same time, the rubber friction surface also has a certain degree of wear resistance, extending the service life of the equipment and improving its stability and reliability.

[0031] See Figure 1 , Figure 4 The connecting rods on the inner sides of multiple drive wheels 102 are fixedly connected to the pressing roller 201, doffer roller 202, cylinder roller 203, needle roller 204, and roller 205, respectively. The multiple drive wheels 102 are connected to each other by belts. This transmission method enables the rollers to rotate synchronously, ensuring the continuity and stability of the combing process. At the same time, belt drive also has the advantages of simple structure, high transmission efficiency, easy maintenance and replacement, reducing the maintenance cost of the equipment.

[0032] See Figure 1 , Figure 2 The main frame 101 has a feeding trough 103 at one end and a feeding port 206 at the other end. This design makes the cashmere combing process smoother and more efficient. The feeding port 206 facilitates the introduction of cashmere to be combed, while the feeding trough 103 is used to collect the combed cashmere, avoiding the scattering and waste of cashmere during the combing process and improving the utilization rate and production efficiency of cashmere.

[0033] See Figure 1 , Figure 4 The replaceable template 2032 can be changed according to needs, and the replaceable template 2032 is divided into coarse combing and fine combing. The replaceable template 2032 can be replaced with coarse combing or fine combing template according to needs. This design greatly improves the adaptability and flexibility of the equipment. The coarse combing template is suitable for the preliminary combing stage, which can remove impurities and coarse hairs from cashmere; while the fine combing template is suitable for the fine combing stage, which can further improve the quality and fineness of cashmere. By changing templates with different functions, different cashmere processing needs can be met, improving the utilization rate and production efficiency of the equipment.

[0034] The implementation principle of this embodiment is as follows: First, according to the needs of cashmere processing, a suitable replaceable template 2032 is selected. These templates are divided into coarse combing and fine combing to meet the needs of different stages of combing. The selected replaceable template is fitted with the tongue-shaped plate 2033 at one end of its axial direction and the tongue-shaped plate groove 2034 of the adjacent template to achieve the sequential splicing and fixing of multiple replaceable templates in the circumference of the cylinder roller 203, thereby forming a continuous and stable working surface.

[0035] Next, by using the screw hole 2035 and the bolt 2036, the replaceable template is firmly fixed on the cylinder roller 203. The rubber friction surface set inside the screw hole 2035 increases the friction between the bolt and the screw hole, ensuring the stability of the fastening, and at the same time, it is convenient to disassemble and replace the template when needed. The hexagonal hole 2037 on the outer surface of the bolt 2036 makes tightening and loosening the bolt more convenient and quick, improving the operating efficiency.

[0036] During the operation of the carding device 1, the transmission wheel 102 drives the pressing roller 201, doffer roller 202, cylinder roller 203, needle roller 204 and roller roller 205 to rotate synchronously through the inner connecting rod, so as to realize the carding operation of cashmere. The feed port 206 at one end of the main frame 101 is used to introduce the cashmere to be carded, while the feed trough 103 at the other end is used to collect the carded cashmere.

[0037] By replacing different replaceable templates, this embodiment can flexibly adjust the working surface of the cylinder roller 203 to adapt to the different needs of coarse and fine combing in the cashmere processing process. This design not only improves the adaptability and flexibility of the equipment, but also reduces the cost of purchasing multiple machines due to their single function. At the same time, the splicing method of the tongue-shaped plate and the groove-shaped plate, the fastening structure of the screw holes and bolts, and the setting of the rubber friction surface together ensure the stability and reliability of the combing device, and improve the combing quality and cashmere quality.

[0038] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A cashmere combing machine with adjustable spacing, characterized in that: The device includes a combing device (1), which includes a main frame (101). A set of drive wheels (102) is provided on one side of the main frame (101), and the inner connecting rod of the drive wheel (102) passes through the main frame (101). A combing mechanism (2) is provided, which includes a pressing roller (201), a doffer roller (202), a cylinder roller (203), a needle roller (204), and a roller roller (205). The cylindrical outer surface of the cylinder roller (203) is provided with an annular mounting groove (2031) along the circumference, and replaceable templates (2032) are installed in the mounting groove at equal angular intervals in an annular array. Each replaceable template (2032) has a tenon-shaped plate (2033) integrated at one end of its axial direction, and a matching tenon-shaped plate groove (2034) at the other end. Through the interlocking of the tenon-shaped plate (2033) and the tenon-shaped plate groove (2034) between adjacent templates, multiple replaceable templates (2032) can be sequentially spliced ​​and fixed in the circumference to form a continuous working surface.

2. The cashmere combing machine combing device with adjustable spacing according to claim 1, characterized in that: Two sets of screw holes (2035) are provided on the axial end faces of the replaceable template (2032) and the cylinder roller (203). Each set contains two symmetrically distributed screw holes (2035). Bolts (2036) are screwed into the screw holes (2035). Hexagonal holes (2037) are provided on the outer surface of the bolts (2036).

3. The cashmere combing machine combing device with adjustable spacing according to claim 2, characterized in that: The connection between the screw hole (2035) and the bolt (2036) is provided with a friction surface, and the friction surface is made of rubber.

4. The cashmere combing machine combing device with adjustable spacing according to claim 1, characterized in that: The connecting rods inside the plurality of drive wheels (102) are fixedly connected to the pressing roller (201), the doffer roller (202), the cylinder roller (203), the needle roller (204), and the roller roller (205), respectively, and the plurality of drive wheels (102) are connected to each other by belts.

5. The cashmere combing machine combing device with adjustable spacing according to claim 1, characterized in that: One end of the main frame (101) is provided with a feeding trough (103), and the other end of the main frame (101) is provided with a feeding port (206).

6. The cashmere combing machine combing device with adjustable spacing according to claim 1, characterized in that: The replaceable template (2032) can be replaced as needed, and the replaceable template (2032) is divided into coarse comb and fine comb.

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