Continuous smooth self-adjusting uniformity intelligent carding machine

Abstract

This utility model relates to the field of carding machine technology, specifically a continuous, stable, self-adjusting, and intelligent carding machine. The utility model includes a carding machine mechanism, with a tension adjustment component located at the upper end of one end of the support assembly for adjusting the tension of multiple cotton threads. This utility model uses a telescopic hydraulic cylinder to drive an adjusting rod to rotate, changing the tilt angle of the tension alignment rollers, thereby adjusting the tension of the cotton threads between the second alignment rollers. This ensures that the tension of each cotton thread is consistent, preventing uneven tension and looseness. After the tension alignment roller angle is adjusted, the cotton threads are evenly stretched during transport, tightening the loose parts and reducing entanglement between the threads. This prevents multiple cotton threads from winding and knotting on the surface of the alignment rollers, maintaining continuous, stable carding and even winding of the cotton threads by the carding rollers.

Description

Technical Field

[0001] This utility model relates to the field of carding machines, specifically a continuous, stable, self-adjusting, and intelligent carding machine. Background Technology

[0002] The continuous, stable, self-adjusting, and leveling intelligent carding machine is a high-end piece of equipment in the textile machinery field that integrates automated control, intelligent detection, and mechanical transmission technologies. Its core function is to ensure the quantitative uniformity of the output sliver by monitoring the thickness of the cotton roll layer in real time and automatically adjusting the feeding parameters. This equipment is widely used in cotton spinning, colored spinning, and blended spinning production lines and is a key link in improving the quality of yarn.

[0003] In the prior art, patent publication number CN206616300U describes a continuous, stable, self-adjusting, and intelligent carding machine. The machine includes a machine body, a carding roller below the machine body, a speed-stabilizing wheel on one side of the carding roller, a transmission wheel on one side of the speed-stabilizing wheel, an equalizing cover plate above the carding roller, a fixing plate on one side of the equalizing cover plate, an infrared detector above the fixing plate, a dust removal plate above the infrared detector, a base frame below the dust removal plate, an adjusting roller on the equalizing cover plate, a carding scraper on one side of the adjusting roller, a straightening roller on the adjusting roller, a return roller surface on the straightening roller, several oil injection holes on the speed-stabilizing wheel, steel balls on one side of the oil injection holes, and a lens inside the infrared detector.

[0004] In the aforementioned existing technical solutions, the carding machine winds and organizes multiple strands of cotton yarn by carding rollers and uses straightening rollers to comb and guide the yarn in order to achieve uniform winding of the cotton yarn. However, this solution has obvious defects. The straightening rollers lack the function of adjusting the tension of multiple strands of cotton yarn, resulting in uneven tension and looseness of the cotton yarn. The cotton yarn is prone to tangling and knotting on the surface of the straightening rollers, which in turn affects the continuous, stable combing and uniform winding of the cotton yarn by the carding rollers. Utility Model Content

[0005] The purpose of this invention is to provide a continuous, stable, self-adjusting, and intelligent carding machine to solve the problems mentioned in the background art.

[0006] The objective of this utility model can be achieved through the following technical solutions:

[0007] A continuous, stable, self-adjusting, and leveling intelligent carding machine includes a carding machine mechanism. One end of the carding machine mechanism is provided with a support component. The support component includes a base plate, and side plates are fixedly connected to both sides of the upper end of the base plate. A tension adjustment component for adjusting the tension of multiple cotton threads is provided at the upper end of one end of the support component. A carding roller is fixedly installed at the lower end of one end of the support component near the tension adjustment component.

[0008] Preferably, three sets of first straightening rollers are movably sleeved on both sides of the side plate, and multiple first straightening wheels are sleeved on the outer side of the three sets of first straightening rollers. Multiple cotton thread bodies are conveyed in the grooves between the multiple first straightening wheels.

[0009] Preferably, the tension adjustment assembly includes a tension alignment roller and an adjustment rod. Multiple second alignment wheels are sleeved on the outer side of the tension alignment roller. Multiple cotton thread bodies are driven and conveyed in the slots between the multiple second alignment wheels. Both ends of the tension alignment roller are rotatably sleeved on the upper part of the inner side of the adjustment rod.

[0010] Preferably, the lower ends of the two adjusting rods are threaded with a second shaft, one end of the second shaft is fitted with a second nut, and the other end of the second shaft is movably fitted with a fixing plate. One end of each of the two fixing plates is provided with a through hole, and the inside of the two through holes is rotatably fitted onto the outside of one end of the second shaft.

[0011] Preferably, a second bearing is rotatably sleeved on the outer side of one end of the second shaft, and one side of the second bearing is fixedly installed on one side of each of the two fixed plates. One side of each of the two fixed plates is bolted to the lower side of one side of each of the two side plates.

[0012] Preferably, a first bearing is fitted on the upper side of each of the two adjusting rods, and a first shaft is rotatably fitted inside the first bearing. A fixing sleeve is threaded to the outer side of one end of the first shaft, and a first nut is threaded to the other end of the first shaft.

[0013] Preferably, a telescopic rod is fixedly connected to one side of the fixed sleeve, a telescopic hydraulic cylinder is movably sleeved at one end of the telescopic rod, a rotating block is fixedly installed at one end of the telescopic hydraulic cylinder, a movable shaft is rotatably sleeved inside the rotating block, a fixed disc is rotatably sleeved at one end of the movable shaft, and the fixed disc is fixedly installed at the upper end of the two side plates respectively.

[0014] The beneficial effects of this utility model are:

[0015] This invention uses a telescopic hydraulic cylinder to drive the adjusting rod to rotate, changing the tilt angle of the tension straightening roller, thereby adjusting the tension of the cotton thread between the second straightening roller. This ensures that the tension of each cotton thread is consistent, preventing uneven tension and looseness. After the tension straightening roller angle is adjusted, the cotton thread is evenly stretched during the conveying process, and the loose parts are tightened, reducing the entanglement between cotton threads. This prevents multiple cotton threads from winding and knotting on the surface of the straightening roller, and maintains continuous, stable combing and uniform winding of the cotton thread by the carding roller. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the support component of this utility model;

[0019] Figure 3 This is a structural schematic diagram of the tension adjustment component and tension straightening roller of this utility model;

[0020] Figure 4 This is a structural schematic diagram of the disassembled tension adjustment component of this utility model.

[0021] The reference numerals in the attached diagram are as follows: 1. Carding machine mechanism; 2. Support assembly; 21. Base plate; 22. Side plate; 3. Cotton yarn body; 4. First straightening roller; 41. First straightening wheel; 5. Tension adjustment assembly; 51. Tension straightening roller; 52. Second straightening wheel; 53. Fixed plate; 54. Telescopic hydraulic cylinder; 55. Telescopic rod; 56. Fixed plate; 57. Rotating block; 58. Movable shaft; 59. First bearing; 510. First shaft; 511. Fixed sleeve; 512. First nut; 513. Through hole; 514. Second shaft; 515. Second nut; 516. Second bearing; 517. Adjusting rod; 6. Carding roller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1 and Figure 2 As shown, a continuous, stable, self-adjusting, and leveling intelligent carding machine includes a carding machine mechanism 1. One end of the carding machine mechanism 1 is provided with a support component 2. The support component 2 includes a base plate 21. Side plates 22 are fixedly connected to both sides of the upper end of the base plate 21. A tension adjustment component 5 for adjusting the tension of multiple cotton threads is provided near the upper end of one end of the support component 2. A carding roller 6 is fixedly installed near the lower end of the tension adjustment component 5 at one end of the support component 2.

[0024] In a specific embodiment, the tension adjustment component 5 is installed at one end of the support component 2 near the carding roller 6 to adjust the tension of the straightened cotton thread.

[0025] like Figure 1 and Figure 2 As shown, as a technical optimization of this utility model, three sets of first straightening rollers 4 are movably sleeved on both sides of the side plate 22, and multiple first straightening wheels 41 are sleeved on the outer side of the three sets of first straightening rollers 4. Multiple cotton thread bodies 3 are conveyed in the groove between the multiple first straightening wheels 41.

[0026] In a specific embodiment, the three sets of first straightening rollers 4 movably sleeved on both sides of the side plate 22 provide a basic support structure for cotton thread straightening. Multiple first straightening wheels 41 sleeved on the outside of each set of first straightening rollers 4 form a multi-point contact constraint on the cotton thread. The spacing groove between the first straightening wheels 41 is the conveying path of the cotton thread body 3. This spacing can prevent multiple cotton threads from getting tangled and knotted together, and can also straighten the cotton thread. The cotton thread body 3 comes out of the carding machine and passes through the spacing groove between multiple first straightening wheels 41 in sequence.

[0027] like Figures 1 to 4 As shown, as a technical optimization of this utility model, the tension adjusting assembly 5 includes a tension straightening roller 51 and an adjusting rod 517. Multiple second straightening wheels 52 are sleeved on the outer side of the tension straightening roller 51. Multiple cotton thread bodies 3 are conveyed within the grooves between the multiple second straightening wheels 52. Both ends of the tension straightening roller 51 are rotatably sleeved inside the upper part of the adjusting rod 517. A second shaft 514 is threadedly connected to the lower end of each of the two adjusting rods 517. One end of the second shaft 514 is sleeved with... The second nut 515 and the other end of the second shaft 514 are both movably fitted with fixing plates 53. Each of the two fixing plates 53 has a through hole 513 inside one end. The inside of the two through holes 513 is rotatably fitted on the outside of one end of the second shaft 514. A second bearing 516 is rotatably fitted on the outside of one end of the second shaft 514. One side of the second bearing 516 is fixedly installed on one side of the two fixing plates 53. One side of the two fixing plates 53 is respectively connected to the lower side of one side of the two side plates 22 by bolts.

[0028] Furthermore, a first bearing 59 is fitted on the upper side of each of the two adjusting rods 517. A first shaft 510 is rotatably fitted inside the first bearing 59. A fixed sleeve 511 is threaded to the outer side of one end of the first shaft 510, and a first nut 512 is threaded to the other end of the first shaft 510. A telescopic rod 55 is fixedly connected to one side of the fixed sleeve 511. A telescopic hydraulic cylinder 54 is movably fitted to one end of the telescopic rod 55. A rotating block 57 is fixedly installed at one end of the telescopic hydraulic cylinder 54. A movable shaft 58 is rotatably fitted inside the rotating block 57. A fixed disc 56 is rotatably fitted to one end of the movable shaft 58. The fixed disc 56 is fixedly installed on the upper end of the two side plates 22 respectively.

[0029] In a specific embodiment, the cotton yarn body 3 first exits from the carding machine, then sequentially passes through the spacing grooves between multiple first straightening rollers 41, and then through the spacing grooves between second straightening rollers 52, winding the multiple cotton yarn bodies 3 onto the carding roller 6. When multiple cotton yarns become fluffy, the telescopic hydraulic cylinder is driven to extend and push the telescopic rod 55. When the telescopic rod pushes, it further drives the fixed sleeve 511 and the first shaft 510 to rotate inside the first bearing 59. Since the first bearing 59 is fixedly installed on the upper end of the adjusting rod 517, it drives the adjusting rod 517 to rotate, which in turn drives the rotating block 57 to rotate outside the movable shaft 58. As 54 and 55 rotate, the adjustment is made. When the adjusting rod 517 rotates to adjust the angle... The lower end of the adjusting rod 517 is fixedly connected to the second shaft 514, so the second shaft 514 rotates inside the second bearing 516. The second bearing 516 is fixedly installed on one side of the fixed plate 53. The angle is adjusted by rotating the two adjusting rods 517, which further drives the tension straightening roller 51 to adjust the rotation angle, thereby adjusting the tension of multiple cotton threads. This prevents the cotton threads from being uneven in tension or loose and messy, and avoids multiple cotton threads from tangling and knotting on the surface of the straightening roller. It can maintain the continuous and stable combing and uniform winding operation of the carding roller 6 on the cotton threads.

[0030] In use, the cotton yarn body 3 first exits the carding machine and then sequentially passes through the spacing grooves between multiple first straightening rollers 41. As it passes through the spacing grooves between second straightening rollers 52, multiple cotton yarn bodies 3 are wound onto the carding roller 6. When the multiple cotton yarns become fluffy, the telescopic hydraulic cylinder extends, pushing the telescopic rod 55. When the telescopic rod pushes, it further drives the fixed sleeve 511 and the first shaft 510 to rotate inside the first bearing 59. Since the first bearing 59 is fixedly installed on the upper end of the adjusting rod 517, it drives the adjusting rod 517 to rotate, further driving the rotating block 57 to rotate outside the movable shaft 58. As 54 and 55 rotate, the adjustment is achieved. When the adjusting rod 517 rotates to adjust the angle... The lower end of the adjusting rod 517 is fixedly connected to the second shaft 514, so the second shaft 514 rotates inside the second bearing 516. The second bearing 516 is fixedly installed on one side of the fixed plate 53. The angle is adjusted by rotating the two adjusting rods 517, which further drives the tension straightening roller 51 to adjust the rotation angle, thereby adjusting the tension of multiple cotton threads. This prevents the cotton threads from being uneven in tension or loose and messy, and avoids multiple cotton threads from tangling and knotting on the surface of the straightening roller. It can maintain the continuous and stable combing and uniform winding operation of the carding roller 6 on the cotton threads.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A continuous, stable, self-adjusting, and intelligent carding machine, characterized in that: The device includes a carding machine mechanism (1), one end of which is provided with a support component (2). The support component (2) includes a base plate (21), and side plates (22) are fixedly connected to the upper two sides of the base plate (21). A tension adjustment component (5) for adjusting the tension of multiple cotton threads is provided at the upper end of one end of the support component (2). A carding roller (6) is fixedly installed at the lower end of one end of the support component (2) near the tension adjustment component (5).

2. The continuous, stable, self-adjusting, and intelligent carding machine according to claim 1, characterized in that: Three sets of first straightening rollers (4) are movably sleeved on both sides of the side plate (22). Multiple first straightening wheels (41) are sleeved on the outer side of the three sets of first straightening rollers (4). Multiple cotton thread bodies (3) are driven and conveyed in the groove between the multiple first straightening wheels (41).

3. The continuous, stable, self-adjusting, and leveling intelligent carding machine according to claim 1, characterized in that: The tension adjustment assembly (5) includes a tension straightening roller (51) and an adjustment rod (517). Multiple second straightening wheels (52) are sleeved on the outer side of the tension straightening roller (51). Multiple cotton thread bodies (3) are driven and conveyed in the groove between the multiple second straightening wheels (52). Both ends of the tension straightening roller (51) are rotatably sleeved on the upper part of the inside of the adjustment rod (517).

4. The continuous, stable, self-adjusting, and intelligent carding machine according to claim 3, characterized in that: The lower ends of the two adjusting rods (517) are threaded with a second shaft (514). One end of the second shaft (514) is fitted with a second nut (515). The other end of the second shaft (514) is movably fitted with a fixing plate (53). One end of each of the two fixing plates (53) is provided with a through hole (513). The inside of the two through holes (513) is rotatably fitted on the outside of one end of the second shaft (514).

5. The continuous, stable, self-adjusting, and intelligent carding machine according to claim 4, characterized in that: The second shaft (514) has a second bearing (516) rotatably sleeved on one side. One side of the second bearing (516) is fixedly installed on one side of two fixing plates (53). One side of the two fixing plates (53) is respectively bolted to the lower side of one side of two side plates (22).

6. The continuous, stable, self-adjusting, and intelligent carding machine according to claim 3, characterized in that: Each of the two adjusting rods (517) is fitted with a first bearing (59) on one side near the top. The first bearing (59) is fitted with a first shaft (510) inside. A fixing sleeve (511) is threaded to the outer side of one end of the first shaft (510), and a first nut (512) is threaded to the other end of the first shaft (510).

7. The continuous, stable, self-adjusting, and intelligent carding machine according to claim 6, characterized in that: A telescopic rod (55) is fixedly connected to one side of the fixed sleeve (511). A telescopic hydraulic cylinder (54) is movably sleeved at one end of the telescopic rod (55). A rotating block (57) is fixedly installed at one end of the telescopic hydraulic cylinder (54). A movable shaft (58) is rotatably sleeved inside the rotating block (57). A fixed disc (56) is rotatably sleeved at one end of the movable shaft (58). The fixed disc (56) is fixedly installed at the upper end of the two side plates (22).

Images