Warp raising jacquard fabric with high fluff density

Abstract

The utility model discloses a warp gigging jacquard fabric with high fluff density. The warp gigging jacquard fabric comprises an upper-layer ground fabric, a lower-layer ground fabric and fluff, the upper-layer ground fabric is formed by interweaving upper-layer tight warps, upper-layer loose warps and upper-layer weft yarns; the lower-layer ground fabric is formed by interweaving lower-layer tight warps, lower-layer loose warps and lower-layer weft yarns; the upper-layer ground cloth and the lower-layer ground cloth are connected by the pile warps I and the pile warps II; the fluff is formed by cutting the first pile warp and the second pile warp. Based on the warp raising jacquard fabric with high fluff density, the first pile warp and the second pile warp are alternately interwoven with the upper-layer weft yarn and the lower-layer weft yarn according to the rule of 3 / 6W and are consolidated into the upper-layer ground cloth and the lower-layer ground cloth, and two single-width warp raising jacquard fabrics with inclined fluff are formed through pile cutting; compared with an existing W-shaped consolidated warp gigging fabric, the fluff density is doubled, the warp gigging fabric with the high fluff density generally has rich and full appearance, the fluff can form unique texture and luster, and the gorgeous sense and the stereoscopic sense of the fabric are improved.

Description

Technical Field

[0001] This utility model relates to the field of textile fabric technology, specifically to a high-pile-density warp-pile jacquard fabric. Background Technology

[0002] Warp-pile fabrics consist of two parts: a ground fabric and a pile covering the ground fabric. The ground fabric is woven from warp and weft yarns, while the pile is woven from the weft yarns within the ground fabric. It is a textile woven using a special weaving method. The fabric has a dense and full pile, providing excellent skin-friendliness.

[0003] Existing warp-pile fabrics using W-shaped bonding typically have an upper and lower ground fabric connected by a single pile warp. The pile on the surface of the warp-pile fabric is formed by cutting the pile through a single pile warp, resulting in a relatively low pile density. Therefore, this application provides a warp-pile jacquard fabric with high pile density. Utility Model Content

[0004] The purpose of this invention is to provide a high-pile-density warp-pile jacquard fabric, which aims to double the surface pile density of the woven W-shaped warp-pile jacquard fabric compared to existing W-shaped warp-pile fabrics.

[0005] To solve the above-mentioned technical problems, the purpose of this utility model is achieved as follows: a high-pile-density warp-pile jacquard fabric, comprising: an upper ground fabric, a lower ground fabric, and pile; the upper ground fabric is woven from upper tight warp, upper loose warp, and upper weft yarns; the lower ground fabric is woven from lower tight warp, lower loose warp, and lower weft yarns.

[0006] The upper layer of pine needles includes an upper first pine needle and an upper second pine needle, and the lower layer of pine needles includes a lower first pine needle and a lower second pine needle;

[0007] The upper weft yarn includes an upper first weft yarn, an upper second weft yarn, an upper third weft yarn, an upper fourth weft yarn, an upper fifth weft yarn, and an upper sixth weft yarn; the lower weft yarn includes a lower first weft yarn, a lower second weft yarn, a lower third weft yarn, a lower fourth weft yarn, a lower fifth weft yarn, and a lower sixth weft yarn.

[0008] The upper and lower ground fabrics are connected by pile warp one and pile warp two; the pile is formed by cutting pile warp one and pile warp two; the pile includes pile A inclined in the direction of pile B inclined in the direction of pile B.

[0009] Based on the above scheme and as a preferred embodiment of the above scheme: the interlacing pattern of the fibers in the A direction is as follows:

[0010] The first loose meridian of the upper layer: down-down-down-up-up; the tight meridian of the upper layer: down-down-down-down-down; the second loose meridian of the upper layer: down-up-down-up-down.

[0011] Pile warp one, lower middle lower upper middle upper; pile warp two, upper middle upper lower middle lower;

[0012] The first loose meridian of the lower layer is up and down, up and down, up and down; the tight meridian of the lower layer is down and up, up and down, up and up; the second loose meridian of the lower layer is up and down, down and up and up.

[0013] Based on the above scheme and as a preferred embodiment of the above scheme: the interlacing pattern of the fibers in the B direction is as follows:

[0014] The first loose meridian of the upper layer: down-up-down-up-down-up; the tight meridian of the upper layer: down-down-up-down-up; the second loose meridian of the upper layer: up-down-down-up-down.

[0015] Pile warp one, lower middle lower upper middle upper; pile warp two, upper middle upper lower middle lower;

[0016] The first loose meridian of the lower layer is up and down, up and down, up and down; the tight meridian of the lower layer is up and down, up and down, up and down; the second loose meridian of the lower layer is down and down, up and down.

[0017] Based on the above scheme and as a preferred embodiment of the above scheme: the first and second warp yarns are imitation rabbit hair core-spun yarns.

[0018] Based on the above scheme and as a preferred option, the upper tight warp, upper loose warp, upper weft yarn and the lower tight warp, lower loose warp, lower weft yarn are far-infrared hollow heat-insulating yarns.

[0019] The beneficial effects of this utility model are as follows: Based on the high pile density warp-pile jacquard fabric of this utility model, the pile warp one and pile warp two are interwoven and fixed into the upper and lower weft yarns in a 3 / 6W pattern. After cutting the pile, two single-width warp-pile jacquard fabrics with slanted pile are formed. The pile density is twice that of the existing W-shaped fixed warp-pile fabrics. The high pile density increases the air content in the fabric, which can effectively prevent heat loss and play a good role in warmth. The high pile density warp-pile fabric usually has a rich and full appearance. The pile can form a unique texture and luster, increasing the fabric's gorgeousness and three-dimensionality. Attached Figure Description

[0020] Figure 1 This is a cross-sectional view of the fabric with the pile tilted in direction A, which is involved in this utility model.

[0021] Figure 2 This is a cross-sectional view of the fabric with the pile tilted in the B direction, which is involved in this utility model.

[0022] Figure 3 A holographic diagram of the tissue with villi tilted in direction A, which is involved in this utility model;

[0023] Figure 4A raster diagram of the tissue with villi tilted towards direction B, which is involved in this utility model;

[0024] In the diagram: R1 - Pile warp 1, R2 - Pile warp 2, 3 - Upper layer first loose warp, 4 - Upper layer tight warp, 5 - Upper layer second loose warp, 6 - Lower layer first loose warp, 7 - Lower layer tight warp, 8 - Lower layer second loose warp, sw1 - Upper layer first weft yarn, sw2 - Upper layer second weft yarn, sw3 - Upper layer third weft yarn, sw4 - Upper layer fourth weft yarn, sw5 - Upper layer fifth weft yarn, sw6 - Upper layer sixth weft yarn, xw1 - Lower layer first weft yarn, xw2 - Lower layer second weft yarn, xw3 - Lower layer third weft yarn, xw4 - Lower layer fourth weft yarn, xw5 - Lower layer fifth weft yarn, xw6 - Lower layer sixth weft yarn. Detailed Implementation

[0025] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0026] Example 1

[0027] Combination Figure 1-4 This embodiment will be described in detail. A high pile density warp-pile jacquard fabric includes: an upper ground fabric, a lower ground fabric, and pile; the upper ground fabric is woven from upper tight warp 4, upper loose warp, and upper weft yarns; the lower ground fabric is woven from lower tight warp 7, lower loose warp, and lower weft yarns.

[0028] The upper layer of pine needles includes an upper first pine needle 3 and an upper second pine needle 5, and the lower layer of pine needles includes a lower first pine needle 6 and a lower second pine needle 8;

[0029] The upper weft yarn includes upper first weft yarn sw1, upper second weft yarn sw2, upper third weft yarn sw3, upper fourth weft yarn sw4, upper fifth weft yarn sw5, and upper sixth weft yarn sw6; the lower weft yarn includes lower first weft yarn xw1, lower second weft yarn xw2, lower third weft yarn xw3, lower fourth weft yarn xw4, lower fifth weft yarn xw5, and lower sixth weft yarn xw6.

[0030] The upper and lower ground fabrics are connected by pile warp one R1 and pile warp two R2; the pile is formed by cutting pile warp one R1 and pile warp two R2; the pile includes pile A inclined in the direction of pile and pile B inclined in the direction of pile.

[0031] Furthermore, the interlacing pattern of the fibers A, which is inclined inward, is as follows:

[0032] Upper layer first loose diameter 3: down down down down up up up; upper layer tight diameter 4: down down down down down down; upper layer second loose diameter 5: down up up down down up up;

[0033] Pile warp 1 R1, bottom middle bottom top middle top; Pile warp 2 R2, top middle bottom top middle bottom;

[0034] The first loose section of the lower layer has a diameter of 6, and the flow is up, down, up, down, down, down; the tight section of the lower layer has a diameter of 7, and the flow is down, up, down, up, up, up; the second loose section of the lower layer has a diameter of 8, and the flow is up, down, down, up, down, up.

[0035] Furthermore, the interlacing pattern of the fibers B, which is inclined, is as follows:

[0036] Upper layer first loose diameter 3: down up down up up up up down; upper layer tight diameter 4: down down down down down up up; upper layer second loose diameter 5: up up down down down up up;

[0037] Pile warp 1 R1, bottom middle bottom top middle top; Pile warp 2 R2, top middle bottom top middle bottom;

[0038] The first loose section of the lower layer has a diameter of 6, and the flow is up, down, down, down, down, up; the tight section of the lower layer has a diameter of 7, and the flow is up, down, up, up, down, up, down; the second loose section of the lower layer has a diameter of 8, and the flow is down, down, up, up, down, up.

[0039] In this embodiment, the high-pile-density warp-pile jacquard fabric is a 3 / 6W pile binding structure. The upper and lower weft yarns are interwoven with the upper tight warp 4, upper loose warp and lower tight warp 7, and lower loose warp respectively, according to the rule of 6 shuttles per cycle, to form the upper and lower ground fabrics. Pile warp one R1 and pile warp two R2 are interwoven with the upper and lower weft yarns alternately according to the 3 / 6W rule and bound into the upper and lower ground fabrics to increase the pile density. In the heddle pattern of pile warp one R1 and pile warp two R2, two filled-in cells indicate upward heddle, one filled-in cell and one unfilled cell indicate heddle in the middle, and two unfilled cells indicate heddle at the bottom. The pile is cut from the middle of the upper and lower ground fabrics to form two single-width warp-pile jacquard fabrics with high pile density.

[0040] Example 2

[0041] Based on Example 1, the pile warp one R1 and pile warp two R2 are rabbit hair-like core-spun yarns. The rabbit hair-like core-spun yarn uses viscose, nylon, and rabbit hair-like nylon blended raw materials as the outer fiber, and PBT filaments with opposite twist directions as the core yarn, with a yarn fineness of 21 tex. PBT filaments are chlorine-resistant, acid and alkali-resistant, light-resistant, heat-resistant, and have good abrasion resistance, dimensional stability, and elasticity, with elasticity unaffected by humidity. The viscose staple fiber in the outer fiber has good moisture absorption and dyeing properties, does not generate static electricity, and has good spinnability and wearing comfort. The nylon staple fiber has high strength and good elasticity, which can compensate for the low strength and poor elasticity of viscose fiber. Rabbit hair-like nylon is an asymmetrical fiber; its flat cross-section gives the fiber a soft, delicate feel and luster similar to rabbit hair, good bulkiness and breathability, and excellent anti-pilling properties. The fiber's resilience and coverage are also improved. Imitation rabbit hair core-spun yarn overcomes the defects of natural rabbit hair yarn, such as shedding and pilling, while retaining the soft, fluffy, and smooth feel of rabbit hair yarn.

[0042] Example 3

[0043] Based on Example 2, the upper layer (tight warp 4, loose warp, and weft yarn) and the lower layer (tight warp 7, loose warp, and weft yarn) are far-infrared hollow insulating yarns. The far-infrared hollow insulating yarn is a blend of 80% far-infrared hollow polyester fiber and 20% viscose fiber. Far-infrared hollow polyester fiber uses polyester as its base fiber material and has the advantages of being fluffy, soft, resilient, and smooth to the touch. Its fiber cross-section is circular with irregularly distributed pores, which can trap a large amount of still air. The addition of far-infrared nanomaterials to its hollow cross-section structure gives the fiber both the insulating effect of hollow fibers and the far-infrared heat reflection and health benefits. Viscose fiber helps improve the overall moisture absorption and breathability of the far-infrared hollow insulating yarn.

[0044] The preferred embodiments of this utility model have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of this utility model without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of this utility model through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.

Claims

1. A high-pile-density warp-pile jacquard fabric, characterized in that, include: Upper layer of ground fabric, lower layer of ground fabric, and pile; The upper layer of ground fabric is woven from upper tight warp, upper loose warp and upper weft yarns; The lower layer of ground fabric is woven from a lower layer of tight warp yarns, a lower layer of loose warp yarns, and a lower layer of weft yarns. The upper layer of pine needles includes an upper first pine needle and an upper second pine needle, and the lower layer of pine needles includes a lower first pine needle and a lower second pine needle; The upper weft yarn includes an upper first weft yarn, an upper second weft yarn, an upper third weft yarn, an upper fourth weft yarn, an upper fifth weft yarn, and an upper sixth weft yarn; the lower weft yarn includes a lower first weft yarn, a lower second weft yarn, a lower third weft yarn, a lower fourth weft yarn, a lower fifth weft yarn, and a lower sixth weft yarn. The upper and lower ground fabrics are connected by pile warp one and pile warp two; the pile is formed by cutting pile warp one and pile warp two; the pile includes pile A inclined in the direction of pile B inclined in the direction of pile B.

2. The high-pile-density warp-pile jacquard fabric according to claim 1, characterized in that, The interlacing pattern of the fibers in the A direction is as follows: The first loose meridian of the upper layer: down-down-down-up-up; the tight meridian of the upper layer: down-down-down-down-down; the second loose meridian of the upper layer: down-up-down-up-down. Pile warp one, lower middle lower upper middle upper; pile warp two, upper middle upper lower middle lower; The first pine tree at the bottom layer, up and down, up and down, up and down; The lower layer is tight, with the pattern of down-up-down-up-up; the second lower layer is loose, with the pattern of down-up-down-up-down.

3. The high-pile-density warp-pile jacquard fabric according to claim 1, characterized in that, The interlacing pattern of the fibers in the B direction is as follows: The first loose meridian of the upper layer: down-up-down-up-down-up; the tight meridian of the upper layer: down-down-up-down-up; the second loose meridian of the upper layer: up-down-down-up-down. Pile warp one, lower middle lower upper middle upper; pile warp two, upper middle upper lower middle lower; The first loose section of the lower layer has an up-down-down-down-up pattern; the tight section of the lower layer has an up-down-up-down-up pattern. The second pine tree in the lower layer, down down up up up up down up.

4. A high-pile-density warp-pile jacquard fabric according to claim 1, characterized in that, The first and second warp yarns are imitation rabbit hair core-spun yarns.

5. A high-pile-density warp-pile jacquard fabric according to claim 1, characterized in that, The upper layer of tight warp, upper layer of loose warp, upper layer of weft yarn and the lower layer of tight warp, lower layer of loose warp, lower layer of weft yarn are far-infrared hollow heat-insulating yarns.

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