Jacquard fabric with inclined warp gigging fluff
By designing the interweaving pattern of upper and lower layers of ground fabric and pile in the warp-pile fabric, and utilizing the scattering and reflection of light by the pile in different directions, the problem of monochromatic fabric color is solved, achieving rich color visual effects and excellent luster and feel.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG INNOVATION TEXTILE CO LTD
- Filing Date
- 2025-04-28
- Publication Date
- 2026-05-15
AI Technical Summary
In the current process of weaving, the pile of warp-pile fabrics has a small degree of inclination, which makes it impossible to effectively utilize the scattering and reflection of light on the fiber surface and cross-section, resulting in a single color effect.
The design incorporates an interweaving of upper and lower layers of ground fabric and pile, creating a multi-layered color effect through the scattering and reflection of light by the pile at different angles. Flat cationic polyester filaments and antibacterial and warm core-wrapped composite yarns are used to enhance the fabric's luster and feel.
It achieves a rich effect of light and dark colors from different angles at the same location, enhancing the visual effect of the fabric's color, and improves the fabric's luster and hand feel through the selection of fiber materials.
Smart Images
Figure CN224243361U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile fabric technology, specifically to a jacquard fabric with tilted nap. Background Technology
[0002] Warp-pile fabrics consist of two parts: a ground fabric and a pile covering the ground fabric. The ground fabric is woven from warp and weft yarns, while the pile is woven from the weft yarns within the ground fabric. It is a textile woven using a special weaving method. The fabric has a dense and full pile, providing excellent skin-friendliness. The color of the pile is formed by the cross-section and surface of the pile fibers, exhibiting a color gradation effect that combines both subdued and bright tones, resulting in a soft and rich hue.
[0003] In existing warp-pile fabrics, the ground warp is usually warped on the same warp beam during the weaving process. As a result, the pile of the warp-pile fabric has a small degree of inclination and cannot make good use of the scattering and reflection of light by the fiber surface and cross section. Therefore, this application provides a jacquard fabric with an inclination of the pile in warp-pile fabric. Utility Model Content
[0004] The purpose of this invention is to provide a jacquard fabric with tilted pile, which aims to utilize the scattering and reflection of light by the fiber surface and cross-section. The pile tilted in different directions scatters and reflects light in different directions, and the same position will have different light and dark shades and multi-layered color effects at different viewing angles, so that the same color can produce a richer color visual effect.
[0005] To solve the above-mentioned technical problems, the purpose of this utility model is achieved as follows: a jacquard fabric with inclined pile, comprising: an upper ground fabric, a lower ground fabric, and pile; the upper ground fabric is woven from upper tight warp, upper loose warp, and upper weft yarns, and the lower ground fabric is woven from lower tight warp, lower loose warp, and lower weft yarns.
[0006] The upper tight warp includes an upper first tight warp and an upper second tight warp; the upper loose warp includes an upper first loose warp and an upper second loose warp; and the upper weft includes an upper first weft, an upper second weft, an upper third weft, an upper fourth weft, an upper fifth weft, and an upper sixth weft.
[0007] The lower layer of tight warp includes a lower layer first tight warp and a lower layer second tight warp; the lower layer of loose warp includes a lower layer first loose warp and a lower layer second loose warp; and the lower layer of weft yarn includes a lower layer first weft yarn, a lower layer second weft yarn, a lower layer third weft yarn, a lower layer fourth weft yarn, a lower layer fifth weft yarn, and a lower layer sixth weft yarn.
[0008] The upper and lower ground fabrics are connected by pile warps, which include pile warp one and pile warp two. The pile is formed by cutting pile warp one and pile warp two. The pile includes pile A inclined in the direction of pile B inclined in the direction of pile B.
[0009] Based on the above scheme and as a preferred embodiment of the above scheme: the interlacing pattern of the fibers in the A direction is as follows:
[0010] The first tight warp of the upper layer is down-down-down-down-up; the first loose warp of the upper layer is down-down-up-down-up; the second tight warp of the upper layer is down-down-down-down-up; the second loose warp of the upper layer is up-down-down-down-up.
[0011] Pile warp one, top-middle-top-bottom-middle-bottom; Pile warp two, bottom-middle-bottom-top-middle-top;
[0012] The first tight warp of the lower layer moves up and down and up and down and up and down and up and down and up and down and up and down. The first loose warp of the lower layer moves down and down and up ...
[0013] Based on the above scheme and as a preferred embodiment of the above scheme: the interlacing pattern of the fibers in the B direction is as follows:
[0014] The first tight warp of the upper layer is down-down-down-down-down; the first loose warp of the upper layer is down-down-down-up-up; the second tight warp of the upper layer is down-down-down-down-down; the second loose warp of the upper layer is down-up-down-up-down.
[0015] Pile warp one, top-middle-top-bottom-middle-bottom; Pile warp two, bottom-middle-bottom-top-middle-top;
[0016] The first tight warp of the lower layer is down-up-down-up-up; the first loose warp of the lower layer is down-up-down-up-down; the second tight warp of the lower layer is down-up-up-down-up; the second loose warp of the lower layer is down-up-up-down-down.
[0017] Based on the above scheme and as a preferred embodiment of the above scheme: the first and second warp fibers are flat cationic polyester filaments.
[0018] Based on the above scheme and as a preferred embodiment of the above scheme: the upper tight warp, upper loose warp, upper weft yarn and the lower tight warp, lower loose warp, lower weft yarn are antibacterial and warm core-wrapped composite yarns.
[0019] The beneficial effects of this utility model are as follows: Based on the jacquard fabric with tilted pile of this utility model, on the fabric, the different color areas of the woven pattern corresponding to the two opposite tilted piles constitute a complementary visual effect of different brightness and darkness. By utilizing the scattering and reflection of light on the fiber surface and cross section, the piles tilted in different directions scatter and reflect light in different directions. At the same position and different viewing angles, there will be different brightness and darkness of multi-layered color effects, making the same color produce a richer color visual effect. Attached Figure Description
[0020] Figure 1 This is a cross-sectional view of the first reed fabric with the pile tilted in direction A, which is involved in this utility model.
[0021] Figure 2 This is a cross-sectional view of the first reed fabric with the pile tilted in direction A, which is involved in this utility model.
[0022] Figure 3 This is a cross-sectional view of the first reed fabric with the pile tilted in direction A, which is involved in this utility model.
[0023] Figure 4 This is a cross-sectional view of the first reed fabric with the pile tilted in direction A, which is involved in this utility model.
[0024] Figure 5 This is a hologram of the tissue with villi tilted in direction A, as described in this invention.
[0025] Figure 6 This is a hologram of the tissue with villi tilted towards direction B, which is involved in this invention.
[0026] In the diagram: R1 - Pile warp 1, R2 - Pile warp 2, sd1 - Upper layer first tight warp, sd2 - Upper layer first loose warp, sd3 - Upper layer second tight warp, sd4 - Upper layer second loose warp, xd1 - Lower layer first tight warp, xd2 - Lower layer first loose warp, xd3 - Lower layer second tight warp, xd4 - Lower layer second loose warp, sw1 - Upper layer first weft yarn, sw2 - Upper layer second weft yarn, sw3 - Upper layer third weft yarn, sw4 - Upper layer fourth weft yarn, sw5 - Upper layer fifth weft yarn, sw6 - Upper layer sixth weft yarn, xw1 - Lower layer first weft yarn, xw2 - Lower layer second weft yarn, xw3 - Lower layer third weft yarn, xw4 - Lower layer fourth weft yarn, xw5 - Lower layer fifth weft yarn, xw6 - Lower layer sixth weft yarn. Detailed Implementation
[0027] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0028] Example 1
[0029] Combination Figure 1-6 This embodiment will be described in detail. A jacquard fabric with a raised pile and tilted pile includes: an upper ground fabric, a lower ground fabric, and pile; the upper ground fabric is woven from upper tight warp, upper loose warp, and upper weft yarns, and the lower ground fabric is woven from lower tight warp, lower loose warp, and lower weft yarns.
[0030] The upper layer of tight warp includes upper layer first tight warp sd1 and upper layer second tight warp sd3; the upper layer of loose warp includes upper layer first loose warp sd2 and upper layer second loose warp sd4; the upper layer of weft yarn includes upper layer first weft yarn sw1, upper layer second weft yarn sw2, upper layer third weft yarn sw3, upper layer fourth weft yarn sw4, upper layer fifth weft yarn sw5 and upper layer sixth weft yarn sw6.
[0031] The lower layer of tight warp includes a lower layer first tight warp xd1 and a lower layer second tight warp xd2; the lower layer of loose warp includes a lower layer first loose warp xd2 and a lower layer second loose warp xd4; and the lower layer of weft yarn includes a lower layer first weft yarn xw1, a lower layer second weft yarn xw2, a lower layer third weft yarn xw3, a lower layer fourth weft yarn xw4, a lower layer fifth weft yarn xw5, and a lower layer sixth weft yarn xw6.
[0032] The upper and lower ground fabrics are connected by pile warps, which include pile warp one R1 and pile warp two R2. The pile is formed by cutting pile warp one R1 and pile warp two R2. The pile includes pile A inclined in the direction of pile B inclined in the direction of pile B.
[0033] The interlacing pattern of the fibers in the A direction is as follows:
[0034] Upper layer first tight warp sd1, down down down down down down up; upper layer first loose warp sd2, down up up up down down; upper layer second tight warp sd3, down down down down down down up; upper layer second loose warp sd4, up up down down down up;
[0035] Pile warp 1 R1, top-middle-top-middle-bottom; Pile warp 2 R2, bottom-middle-bottom-top-middle-top;
[0036] Lower layer first tight warp xd1, up up up up up up up; lower layer first loose warp xd2, down down up up up up up; lower layer second tight warp xd2, up up up up up up up; lower layer second loose warp xd4, up up up down down up up.
[0037] The interlacing pattern of the fibers in the B direction is as follows:
[0038] Upper layer first tight warp sd1, up-down-down-down-down; upper layer first loose warp sd2, down-down-down-up-up; upper layer second tight warp sd3, up-down-down-down-down; upper layer second loose warp sd4, down-up-up-down-up-down;
[0039] Pile warp 1 R1, top-middle-top-middle-bottom; Pile warp 2 R2, bottom-middle-bottom-top-middle-top;
[0040] Lower layer first tight warp xd1, down up up up up up; lower layer first loose warp xd2, down down down up up up; lower layer second tight warp xd2, down up up up up up; lower layer second loose warp xd4, down up up up down down.
[0041] Specifically, during the weaving of the jacquard fabric with inclined pile, the pile warp 1 R1, the upper first loose warp sd2, the lower first loose warp xd2, the upper first tight warp sd1, and the lower first tight warp xd1 are sequentially inserted into the first reed tooth; the pile warp 2 R2, the upper second loose warp sd4, the lower second loose warp xd4, the upper second tight warp sd3, and the lower second tight warp xd2 are sequentially inserted into the second reed tooth; and weft weaving is performed according to the corresponding interlacing pattern.
[0042] In this embodiment, the jacquard fabric with inclined pile is a W-shaped pile-fixing structure. The upper and lower weft yarns are interwoven with tight and loose warps respectively according to a 6-shuttle cycle to form the upper and lower ground fabrics. The pile warp is interwoven with the upper and lower weft yarns alternately in a three-shuttle W pattern and fixed into the upper and lower ground fabrics. Each pile warp and each ground warp is laid out according to the pattern color area of the heddle structure, which is opened by the heddle of the jacquard machine, and sequentially interwoven with the upper first weft yarn sw1, upper second weft yarn sw2, upper third weft yarn sw3, upper fourth weft yarn sw4, upper fifth weft yarn sw5, and upper sixth weft yarn sw6. The weft yarn sw6 and the lower layer first weft yarn xw1, lower layer second weft yarn xw2, lower layer third weft yarn xw3, lower layer fourth weft yarn xw4, lower layer fifth weft yarn xw5, and lower layer sixth weft yarn xw6 are interwoven in a cycle to form a two-layer fabric. In the heddle pattern of pile warp one R1 and pile warp two R2, two filled-in cells indicate upward heddle, one filled-in cell and one unfilled cell indicate heddle in the middle, and two unfilled cells indicate heddle at the bottom. They are interwoven in a cycle with the upper and lower layer weft yarns to form a two-layer fabric. The pile is cut in the middle to form two single-width jacquard fabrics with slanted pile and contrasting light and dark effects.
[0043] Different degrees of pile inclination can be obtained by adjusting the tension difference between tight and loose warp yarns and the density of weft yarns. When the tight warp tension is constant, decreasing the loose warp tension increases the pile inclination; conversely, when the ground warp tension is constant, appropriately increasing the weft density also increases the pile inclination. The upper first and second tight warp yarns have the same weave structure as the upper weft yarns, and the lower first and second tight warp yarns have the same weave structure as the lower weft yarns. This increases the flatness of the ground fabric and prevents the ground warp yarns from jumping up.
[0044] Example 2
[0045] Based on Example 1, the first warp (R1) and the second warp (R2) are flat cationic polyester fiber filaments. Flat cationic polyester is a differentiated fiber produced based on polyester. It has reduced crystallinity in its macromolecular structure, good dyeing properties, and a "I"-shaped fiber cross-section with a length-to-width ratio greater than 5, forming a biplane reflective body. The fiber has reflective and refractive effects. In addition, it also has the dimensional stability and good abrasion resistance of ordinary polyester fibers, and features a strong wool-like feel, good hand feel, and soft luster.
[0046] Example 3
[0047] Based on Example 2, the upper layer of tight warp, upper layer of loose warp, upper layer of weft yarn, and lower layer of tight warp, lower layer of loose warp, and lower layer of weft yarn are antibacterial and warm core-wrapped composite yarns. Specifically, the antibacterial and warm core-wrapped composite yarn consists of a yarn core, outer short fibers, and outer filaments. The yarn surface is covered with regular filaments, making the yarn less prone to disintegration and relative slippage, thus improving abrasion resistance. The yarn core is 44.4 dtex / 24F antibacterial polyester filament, the outer short fibers are Anteibe / Warm Yirong, the blending ratio is 50 / 50, and the wrapping yarn is 77.8 dtex / 36F graphene filament. Anteibe is a modified viscose fiber with antibacterial properties. Nuanyirong is a modified polyester fiber with the characteristics of moisture absorption and perspiration wicking, heat storage and temperature rise, and improved microcirculation. It has good antibacterial and skin care effects. Graphene filament is a composite filament with antibacterial far-infrared and anti-ultraviolet properties. It adopts graphene modification technology to reduce the loss of far-infrared rays and maximize the temperature rise, thus having the function of heat storage and warmth preservation.
[0048] The preferred embodiments of this utility model have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of this utility model without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of this utility model through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.
Claims
1. A jacquard fabric with a tilted, piled texture, characterized in that, include: Upper layer of ground fabric, lower layer of ground fabric, and pile; The upper layer of ground fabric is woven from upper tight warp, upper loose warp and upper weft yarns, and the lower layer of ground fabric is woven from lower tight warp, lower loose warp and lower weft yarns; The upper tight warp includes an upper first tight warp and an upper second tight warp; the upper loose warp includes an upper first loose warp and an upper second loose warp; and the upper weft includes an upper first weft, an upper second weft, an upper third weft, an upper fourth weft, an upper fifth weft, and an upper sixth weft. The lower layer of tight warp includes a lower layer first tight warp and a lower layer second tight warp; the lower layer of loose warp includes a lower layer first loose warp and a lower layer second loose warp; and the lower layer of weft yarn includes a lower layer first weft yarn, a lower layer second weft yarn, a lower layer third weft yarn, a lower layer fourth weft yarn, a lower layer fifth weft yarn, and a lower layer sixth weft yarn. The upper and lower ground fabrics are connected by pile warps, which include pile warp one and pile warp two. The pile is formed by cutting pile warp one and pile warp two. The pile includes pile A inclined in the direction of pile B inclined in the direction of pile B.
2. The jacquard fabric with inclined pile according to claim 1, characterized in that, The interlacing pattern of the fibers in the A direction is as follows: The first tight warp of the upper layer is down-down-down-down-up; the first loose warp of the upper layer is down-down-up-down-up; the second tight warp of the upper layer is down-down-down-down-up; the second loose warp of the upper layer is up-down-down-down-up. Pile warp one, top-middle-top-bottom-middle-bottom; Pile warp two, bottom-middle-bottom-top-middle-top; The first tightest section at the bottom, up and down, up and down, up and down; The first loose warp of the lower layer, down-down-up-down-up; the second tight warp of the lower layer, up-up-down-up-down; The second pine tree in the lower layer, up and down, up and down, up and down.
3. The jacquard fabric with inclined pile according to claim 1, characterized in that, The interlacing pattern of the fibers in the B direction is as follows: The first tight warp of the upper layer is down-down-down-down-down; the first loose warp of the upper layer is down-down-down-up-up; the second tight warp of the upper layer is down-down-down-down-down; the second loose warp of the upper layer is down-up-down-up-down. Pile warp one, top-middle-top-bottom-middle-bottom; Pile warp two, bottom-middle-bottom-top-middle-top; The first tight warp of the lower layer is down-up-down-up-up; the first loose warp of the lower layer is down-up-down-up-down; the second tight warp of the lower layer is down-up-up-down-up; the second loose warp of the lower layer is down-up-up-down-down.
4. The jacquard fabric with inclined pile according to claim 1, characterized in that, The first and second warp fibers are flat cationic polyester filaments.
5. A jacquard fabric with inclined pile according to claim 1, characterized in that, The upper layer of tight warp, upper layer of loose warp, upper layer of weft yarn and the lower layer of tight warp, lower layer of loose warp, lower layer of weft yarn are antibacterial and warm core-wrapped composite yarns.