Boat sock two-way machine
By introducing sensors to monitor yarn tension in the double-track boat sock machine, using electromagnets to prevent yarn slippage, and using high-pressure gas and metal filters to remove dust, the problems of yarn breakage and contamination caused by sudden changes in yarn tension have been solved, achieving production stability and quality improvement.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LIAOYUAN ZUKAYI TEXTILE TECHNOLOGY CO LTD
- Filing Date
- 2025-06-04
- Publication Date
- 2026-05-15
AI Technical Summary
During the production of boat socks, sudden changes in yarn tension can lead to yarn breakage, yarn slippage, and yarn tangling. Furthermore, dust and lint can easily adhere to the yarn surface, affecting production efficiency and quality.
A dual-path machine for boat socks was designed, equipped with a cleaning tube, a dust suction mechanism, a pressing mechanism, a monitoring mechanism, and a cleaning mechanism. The machine monitors the changes in yarn tension in real time through sensors, uses electromagnets to prevent yarn slippage, and removes dust and lint from the yarn surface through high-pressure gas and a metal filter.
It effectively prevents yarn slippage and tangling, maintains production continuity, improves production efficiency, ensures clean yarn surfaces, and enhances the quality of boat socks.
Smart Images

Figure CN224243384U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of boat sock production equipment, and in particular to a boat sock double-track machine. Background Technology
[0002] Sock knitting machines are the main equipment for producing socks. Common sock knitting machines mainly consist of a yarn feeding mechanism, a knitting mechanism, a needle selection mechanism, a control mechanism, a transmission mechanism, and a pulling mechanism. Among them, the boat sock double-track machine is one of the commonly used pieces of equipment.
[0003] In actual production, sudden changes in yarn tension can easily lead to yarn breakage. If the machine is not stopped immediately after a break, yarn slippage can occur, causing yarn tangling. This not only wastes materials but also affects production efficiency. Dust, lint, and other impurities may adhere to the yarn surface, which can affect the quality and appearance of the boat socks. Utility Model Content
[0004] The main objective of this invention is to provide a double-track machine for boat socks, which can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a dual-path machine for boat socks, including a cleaning tube, a dust suction mechanism on the left side of the cleaning tube, a pressing mechanism on the left side of the dust suction mechanism, a cleaning mechanism on the right side of the cleaning tube, a monitoring mechanism on the right side of the cleaning mechanism, a connecting rod on the outer periphery of the cleaning tube, the connecting rod being connected to the frame of the dual-path machine, and the pressing mechanism and the monitoring mechanism being electrically connected to an external control terminal;
[0006] The pressing mechanism includes two connecting frames, rollers, a fixed frame, an electromagnet, and a pressing rubber head. The right ends of the two connecting frames are fixedly connected to the left side of the vacuuming mechanism. The middle of the front and rear ends of the rollers are located on the opposite side of the left side of the connecting frames. The upper side of the fixed frame is located on the opposite side of the left side of the connecting frames. The electromagnet is installed in the middle of the fixed frame. The pressing rubber head is fixedly connected to the output end of the electromagnet. The electromagnet is electrically connected to an external control terminal.
[0007] Preferably, the pressing rubber head is either spherical or square.
[0008] Preferably, the monitoring mechanism includes a second connecting frame, a sensor, and a second roller. The left end of the second connecting frame is fixedly connected to the rear right side of the cleaning mechanism. The front side of the sensor is installed on the right side of the second connecting frame. The middle part of the second roller is installed on the front end of the sensor. The sensor is electrically connected to an external control terminal.
[0009] Preferably, the dust collection mechanism includes a dust collection hood, a dust collection box cover, a dust collection box body, a metal filter, and two sealing gaskets. The right side of the dust collection hood is fixedly connected to the left side of the cleaning pipe. The upper part of the dust collection box cover is connected to the lower part of the dust collection hood. The inner side of the upper part of the dust collection box body is threaded to the outer side of the dust collection box cover. The metal filter is disposed between the dust collection box cover and the dust collection box body. The sealing gaskets are disposed on the upper and lower sides of the metal filter. The lower end of the dust collection box body is connected to the fan through a flexible hose.
[0010] Preferably, the cleaning mechanism includes an air guide ring, an exhaust port, and a connecting pipe. The exhaust port is located on the left side of the air guide ring, the left side of the air guide ring is installed on the right side of the cleaning pipe, the upper end of the connecting pipe is fixedly connected to the lower part of the air guide ring, and the lower end of the connecting pipe is connected to the air pump through a hose.
[0011] Preferably, the exhaust port is inclined, and the inclination angle is 15° to 30°.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1. During use, the yarn passes through roller one, then through the cleaning tube, and finally around roller two. When knitting socks, the yarn applies a force to roller two. The sensor can monitor the change in yarn tension in real time and convert it into an electrical signal, which is then transmitted to the external control terminal. When the yarn breaks, the tension changes abruptly. After receiving the electrical signal, the external control terminal controls the electromagnet to operate, causing the pressing rubber head to press the yarn onto the surface of roller one, preventing the yarn from slipping and causing it to tangle.
[0014] 2. Start the air pump and deliver high-pressure gas into the air guide ring through the hose and connecting pipe. The gas is blown in a ring shape from the inclined exhaust port onto the yarn, thereby cleaning the dust or lint on the yarn surface. Then, drive the fan to draw air between the dust collection box cover and the dust collection box body through the hose. This allows the air inside the dust collection hood and cleaning pipe to carry the dust or lint into the dust collection box cover. The metal filter screen filters and intercepts this dust or lint, preventing it from re-adhering to the yarn surface. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of a double-track machine for boat socks according to the present invention;
[0016] Figure 2 This is a schematic diagram of the pressing mechanism of a double-track boat sock machine according to the present invention;
[0017] Figure 3 This is a schematic diagram of the monitoring mechanism structure of a dual-path machine for boat socks according to this utility model;
[0018] Figure 4This is a schematic diagram of the cleaning mechanism of a dual-path boat sock cleaning machine according to the present invention.
[0019] In the diagram: 1. Cleaning pipe; 2. Dust collection mechanism; 201. Dust collection hood; 202. Dust collection box cover; 203. Dust collection box body; 204. Metal filter screen; 3. Pressing mechanism; 301. Connecting frame one; 302. Roller one; 303. Fixing frame; 304. Electromagnet; 305. Pressing rubber head; 4. Cleaning mechanism; 401. Air guide ring; 402. Exhaust port; 403. Connecting pipe; 5. Monitoring mechanism; 501. Connecting frame two; 502. Sensor; 503. Roller two; 6. Connecting rod. Detailed Implementation
[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0021] like Figure 1-4 As shown, a dual-path machine for boat socks includes a cleaning pipe 1, a dust suction mechanism 2 on the left side of the cleaning pipe 1, a pressing mechanism 3 on the left side of the dust suction mechanism 2, a cleaning mechanism 4 on the right side of the cleaning pipe 1, a monitoring mechanism 5 on the right side of the cleaning mechanism 4, a connecting rod 6 on the outer periphery of the cleaning pipe 1, the connecting rod 6 being connected to the frame of the dual-path machine, and the pressing mechanism 3 and the monitoring mechanism 5 being electrically connected to an external control terminal.
[0022] In this embodiment, the pressing mechanism 3 includes two connecting frames 301, rollers 302, a fixed frame 303, an electromagnet 304, and a pressing rubber head 305. The right ends of the two connecting frames 301 are fixedly connected to the left side of the vacuuming mechanism 2. The middle of the front and rear ends of the rollers 302 are located on the opposite side of the left side of the connecting frames 301. The upper side of the fixed frame 303 is located on the opposite side of the left side of the connecting frame 301. The electromagnet 304 is installed in the middle of the fixed frame 303. The pressing rubber head 305 is fixedly connected to the output end of the electromagnet 304. The electromagnet 304 is electrically connected to an external control terminal. The pressing rubber head 305 is either spherical or square. The monitoring mechanism 5 includes a second connecting frame 501, a sensor 502, and a second roller 503. The left end of the second connecting frame 501 is fixedly connected to the rear right side of the cleaning mechanism 4. The front side of the sensor 502 is installed on the right side of the second connecting frame 501. The middle of the second roller 503 is installed on the front end of the sensor 502. The sensor 502 is electrically connected to an external control terminal.
[0023] Specifically, during use, the yarn passes through roller 1 302, then through cleaning tube 1, and finally around roller 2 503. When knitting socks, the yarn applies a force to roller 2 503. Sensor 502 can monitor the yarn tension change in real time and convert it into an electrical signal, which is then transmitted to the external control terminal. When the yarn breaks, the tension changes abruptly. After receiving the electrical signal, the external control terminal controls the operation of electromagnet 304, which causes the pressing rubber head 305 to press the yarn onto the surface of roller 1 302 to prevent the yarn from slipping and getting tangled.
[0024] In this embodiment, the dust collection mechanism 2 includes a dust collection hood 201, a dust collection box cover 202, a dust collection box body 203, a metal filter 204, and two sealing gaskets. The right side of the dust collection hood 201 is fixedly connected to the left side of the cleaning tube 1. The upper part of the dust collection box cover 202 is connected to the lower part of the dust collection hood 201. The inner side of the upper part of the dust collection box body 203 is threaded to the outer side of the dust collection box cover 202. The metal filter 204 is disposed between the dust collection box cover 202 and the dust collection box body 203. The sealing gaskets are disposed between the dust collection box cover 202 and the dust collection box body 203. The metal filter screen 204 is located on both the upper and lower sides. The lower end of the dust collection box 203 is connected to the fan via a flexible hose. The cleaning mechanism 4 includes an air guide ring 401, an exhaust port 402, and a connecting pipe 403. The exhaust port 402 is located on the left side of the air guide ring 401. The left side of the air guide ring 401 is installed on the right side of the cleaning pipe 1. The upper end of the connecting pipe 403 is fixedly connected to the lower part of the air guide ring 401. The lower end of the connecting pipe 403 is connected to the air pump via a flexible hose. The exhaust port 402 is set at an angle of 15° to 30°.
[0025] Specifically, the air pump is started, and high-pressure gas is delivered into the air guide ring 401 through the hose and connecting pipe 403. The gas is blown into the yarn in a ring shape through the inclined exhaust port 402, thereby cleaning the dust or lint on the surface of the yarn. Then, the fan is driven to draw the air between the dust collection box cover 202 and the dust collection box body 203 through the hose. The air inside the dust collection hood 201 and the cleaning pipe 1 carries the dust or lint into the dust collection box cover 202. The metal filter 204 filters and intercepts the dust or lint, preventing it from adhering to the yarn surface again.
[0026] Working principle:
[0027] In use, the yarn passes through roller 1 302, then through cleaning tube 1, and finally around roller 2 503. During knitting, the yarn applies a force to roller 2 503. Sensor 502 monitors the yarn tension changes in real time and converts them into electrical signals, which are then transmitted to the external control terminal. When the yarn breaks, the tension changes abruptly. Upon receiving the electrical signal, the external control terminal controls the electromagnet 304 to operate, causing the pressing rubber head 305 to press the yarn against the surface of roller 1 302 to prevent yarn slippage and tangling. The air pump is then activated, and air is supplied through the hose and connecting tube 40. 3. High-pressure gas is delivered into the air guide ring 401. Through the inclined exhaust port 402, the gas is blown in a ring shape from the exhaust port 402 toward the yarn, thereby cleaning the dust or lint on the surface of the yarn. Then, the fan is driven to draw the air between the dust collection box cover 202 and the dust collection box body 203 through the hose. The air inside the dust collection hood 201 and the cleaning pipe 1 carries the dust or lint into the dust collection box cover 202. The metal filter 204 filters and intercepts the dust or lint, preventing it from adhering to the yarn surface again.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A dual-path machine for boat socks, comprising a cleaning tube (1), characterized in that: A vacuuming mechanism (2) is provided on the left side of the cleaning pipe (1), a pressing mechanism (3) is provided on the left side of the vacuuming mechanism (2), a cleaning mechanism (4) is provided on the right side of the cleaning pipe (1), a monitoring mechanism (5) is provided on the right side of the cleaning mechanism (4), a connecting rod (6) is provided on the outer periphery of the cleaning pipe (1), the connecting rod (6) is connected to the top of the dual-channel machine frame, and the pressing mechanism (3) and the monitoring mechanism (5) are electrically connected to an external control terminal; The pressing mechanism (3) includes two connecting frames (301), rollers (302), a fixed frame (303), an electromagnet (304), and a pressing rubber head (305). The right ends of the two connecting frames (301) are fixedly connected to the left side of the vacuuming mechanism (2). The middle of the front and rear ends of the rollers (302) are located on the opposite side of the left side of the connecting frame (301). The upper side of the fixed frame (303) is located on the opposite side of the left side of the connecting frame (301). The electromagnet (304) is installed in the middle of the fixed frame (303). The pressing rubber head (305) is fixedly connected to the output end of the electromagnet (304). The electromagnet (304) is electrically connected to an external control terminal.
2. The double-track machine for boat socks according to claim 1, characterized in that: The pressing rubber head (305) is either spherical or square.
3. The double-track machine for boat socks according to claim 1, characterized in that: The monitoring mechanism (5) includes a second connecting frame (501), a sensor (502) and a second roller (503). The left end of the second connecting frame (501) is fixedly connected to the rear right side of the cleaning mechanism (4). The front side of the sensor (502) is installed on the right side of the second connecting frame (501). The middle part of the second roller (503) is installed on the front end of the sensor (502). The sensor (502) is electrically connected to an external control terminal.
4. The double-track machine for boat socks according to claim 1, characterized in that: The dust collection mechanism (2) includes a dust collection hood (201), a dust collection box cover (202), a dust collection box body (203), a metal filter (204), and two sealing gaskets. The right side of the dust collection hood (201) is fixedly connected to the left side of the cleaning tube (1). The upper part of the dust collection box cover (202) is connected to the lower part of the dust collection hood (201). The upper inner side of the dust collection box body (203) is threaded to the outer side of the dust collection box cover (202). The metal filter (204) is disposed between the dust collection box cover (202) and the dust collection box body (203). The sealing gaskets are disposed on the upper and lower sides of the metal filter (204). The lower end of the dust collection box body (203) is connected to the fan through a hose.
5. A double-track machine for boat socks according to claim 1, characterized in that: The cleaning mechanism (4) includes an air guide ring (401), an exhaust port (402), and a connecting pipe (403). The exhaust port (402) is located on the left side of the air guide ring (401). The left side of the air guide ring (401) is installed on the right side of the cleaning pipe (1). The upper end of the connecting pipe (403) is fixedly connected to the lower part of the air guide ring (401). The lower end of the connecting pipe (403) is connected to the air pump through a hose.
6. A double-track machine for boat socks according to claim 5, characterized in that: The exhaust port (402) is inclined, and the inclination angle is 15° to 30°.