Integrated cylindrical hydraulic module

The integrated shell and support module design solves the problems of corrosion and complicated assembly of cylindrical hydraulic modules, achieving the effects of simplified production, reduced costs, extended lifespan and improved compatibility.

CN224246274UActive Publication Date: 2026-05-15SHANDONG LONGPU SOLAR ENERGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG LONGPU SOLAR ENERGY CO LTD
Filing Date
2025-04-24
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

The existing cylindrical hydraulic modules use a modular assembly method, which leads to problems such as easy corrosion at the joints and cumbersome assembly operations.

Method used

It adopts an integrated shell structure and has a first support module and a second support module inside. It includes a first support plate, a first support rod and an adjustable clamping component to clamp the water pump, eliminate the butt joint between the water tank and the support, and adapt to different models of water pumps through the adjustable support structure.

Benefits of technology

It simplifies the production process, reduces production and logistics costs, extends product lifespan, improves product reliability and compatibility, and enhances product aesthetics and adaptability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated cylindrical hydraulic module which comprises an integrated shell, a first supporting module is arranged in an inner cavity of the shell, and a second supporting module is further arranged in a lower cavity. The utility model relates to the technical field of hydraulic modules. An integrated shell structure is adopted, so that the tedious process of assembly and butt joint is reduced. And a butt joint seam between the water container and the support is eliminated. Water liquid cannot be deposited at the joints, so that the problem that the water container shell and the support are rusted due to water liquid deposition is avoided, the inner container can be effectively and stably supported by the first supporting module arranged in the inner container, and it is ensured that the inner container can be firmly fixed in the shell after being installed. The second supporting module can adjust the left-right position and the up-down position of the installed water pump according to different water pump sizes, and therefore the installation space of the water pump is flexibly adjusted. The integrated appearance structure is simple and smooth, connecting traces generated due to assembly are reduced, and the whole product has a smoother and more attractive visual effect.
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Description

Technical Field

[0001] This utility model relates to the field of hydraulic module technology, specifically an integrated cylindrical hydraulic module. Background Technology

[0002] The main function of a hydraulic module is to realize the circulation, filtration, and heating of water in a plumbing system. Currently, hydraulic modules on the market are mainly divided into two shapes: square and cylindrical. Existing cylindrical hydraulic modules are usually arranged in a top-bottom combination, with the water tank on top and the support below. While this structure is convenient for production and transportation, it also has some problems. For example, after the water tank and support are assembled, there will be gaps at the joint, which can easily cause water to accumulate. Especially during long-term use, impurities and minerals in the water will accumulate in the gaps, causing corrosion of the water tank shell and the support, affecting the service life and aesthetics of the hydraulic module. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides an integrated cylindrical hydraulic module, which solves the problems of easy corrosion at the gaps and cumbersome assembly operations caused by the separate assembly method of existing hydraulic modules.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solution: an integrated cylindrical hydraulic module, comprising an integrated outer shell, wherein the inner cavity of the outer shell is provided with a first support module, including a first support plate, the first support plate dividing the inner cavity of the outer shell into an upper cavity for placing an inner liner and a lower cavity for placing a water pump, wherein the lower cavity is provided with a first support rod for supporting the first support plate;

[0005] The lower cavity is also provided with a second support module, including a fixing member and a clamping member that can be adjusted up and down on the fixing member. The clamping member is used to clamp the water pump.

[0006] Preferably, the first support module further includes a second support plate, and the first support rod is connected between the first support plate and the second support plate.

[0007] Preferably, the upper and lower ends of the first support rod are connected to the first support plate and the second support plate through a first locking member.

[0008] Preferably, there are multiple first support rods, which are circumferentially distributed between the first support plate and the second support plate.

[0009] Preferably, the fixing member includes a second support rod disposed on the second support plate; the clamping member includes two fixing pieces sleeved on the second support rod, and the two fixing pieces form a clamping cavity for clamping the water pump.

[0010] Preferably, the second support rod is provided with a second locking member for fixing the fixing piece and fixing the end of the second support rod to the second support plate.

[0011] Preferably, the fixing plate has strip-shaped openings at both ends for the second support rod to pass through.

[0012] Preferably, the lower part of the outer shell is provided with an inspection port communicating with the lower cavity, and the inspection port is provided with an inspection door, which is embedded in the inspection port or covers the inspection port.

[0013] Preferably, the inner wall of the inspection door is provided with screw posts and wire clips.

[0014] Preferably, a waterproof cover is provided above the inner wall of the inspection door.

[0015] The beneficial effects of this utility model are as follows: By using the integrated cylindrical hydraulic module provided by this utility model, the following technical effects are achieved compared with the prior art:

[0016] 1. The unibody shell structure reduces the cumbersome assembly process. The unibody design simplifies the production process, reduces processing steps, lowers production costs, and improves production efficiency. Simultaneously, the unibody structure also reduces the number of parts, lowering inventory management and logistics costs.

[0017] 2. Compared to existing split-type modular structures, the integrated shell structure eliminates the seam between the water tank and the support. Water will not accumulate at the seam, thus preventing corrosion of the water tank shell and support due to water buildup, extending the service life of the hydraulic module, and improving product reliability.

[0018] 3. A first support module is installed inside the integrated outer shell. This module effectively stabilizes the inner tank, ensuring it is securely fixed within the shell after installation. This prevents displacement or deformation of the inner tank due to vibration or water pressure during operation. Furthermore, the first support module is adjustable vertically, creating different upper cavity spaces to accommodate various water tank models, enhancing the product's versatility and adaptability.

[0019] 4. The second support module can adjust the left-right and up-down position of the water pump after installation according to different water pump sizes, thereby flexibly adjusting the installation space of the water pump. This allows the hydraulic module to be compatible with water pumps of different models and specifications, improving the product's compatibility and flexibility, and making it convenient for users to select the appropriate water pump according to their actual needs.

[0020] 5. The one-piece design is simple and streamlined, reducing connection marks caused by assembly and making the product present a smoother and more beautiful visual effect. Attached Figure Description

[0021] Figure 1 This is an isometric drawing of the integrated cylindrical hydraulic module of this utility model;

[0022] Figure 2 This is a rear sectional view of the present invention;

[0023] Figure 3 This is an isometric view of the first support module of this utility model;

[0024] Figure 4 This utility model Figure 3 Main view;

[0025] Figure 5 This is an isometric view of the second support module of this utility model;

[0026] Figure 6 This utility model Figure 5 Left view;

[0027] Figure 7 This is a fixed isometric drawing of the present invention;

[0028] Figure 8 This utility model Figure 7 Top view;

[0029] Figure 9 This is a front view of the first configuration of the inspection door of this utility model;

[0030] Figure 10 This utility model Figure 9 Top view;

[0031] Figure 11 This is a front view of the second configuration of the inspection door of this utility model;

[0032] Figure 12 This utility model Figure 11 Top view;

[0033] Figure 13 This is the isometric drawing of the inspection door of this utility model;

[0034] Figure 14 This is the main view of the inspection door of this utility model;

[0035] Figure 15 A bottom view of the inspection door of this utility model after a waterproof cover has been installed.

[0036] Explanation of the reference numerals in the figure:

[0037] 1. Outer casing; 2. Inspection door; 3. Water pump; 4. First support plate; 5. First support rod; 6. Second support plate; 7. First locking element; 8. Fixing plate; 9. Second support rod; 10. Second locking element; 11. Strip opening; 12. Screw post; 13. Wire clip; 14. Waterproof cover. Detailed Implementation

[0038] To better explain and facilitate understanding of the present invention, a detailed description of the invention is provided below with reference to the accompanying drawings and specific embodiments. This utility model discloses an integrated cylindrical hydraulic module, comprising an integrated outer shell. The inner cavity of the outer shell is provided with a first support module, including a first support plate. The first support plate divides the inner cavity of the outer shell into an upper cavity for placing an inner tank and a lower cavity for placing a water pump. A first support rod for supporting the first support plate is provided in the lower cavity. A second support module is also provided in the lower cavity, including a fixing member and an adjustable clamping member on the fixing member, the clamping member being used to clamp the water pump. The integrated outer shell structure reduces the cumbersome assembly and docking process, simplifying the production process and eliminating the joint between the water tank and the support. Water will not accumulate at the joint, thus avoiding corrosion problems caused by water accumulation on the outer shell and support. The integrated shape structure is simple and streamlined, giving the product a more streamlined and aesthetically pleasing visual effect.

[0039] The following will be based on the embodiments of this utility model. Figures 1 to 15 The technical solutions in the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Various changes can be made to the implementation schemes as long as the effects of this utility model can be achieved.

[0040] Those skilled in the art can connect the components in this case sequentially. The specific connection and operation sequence should refer to the working principle described below. The detailed connection methods are well-known technologies in the field. The working principle and process are mainly described below.

[0041] The hydraulic module proposed in the embodiments of this application, such as Figure 1 and Figure 2 As shown, it includes a one-piece housing 1. Compared to the existing split-type assembly structure, the one-piece housing structure reduces the cumbersome assembly process and minimizes seams, preventing water from accumulating at the seams and causing corrosion. At the same time, the one-piece structure simplifies the design, reduces processing steps, saves costs, and creates a smoother and more aesthetically pleasing appearance, improving the overall visual appeal of the product.

[0042] In this embodiment, Figure 9 and Figure 11As shown, the lower part of the outer casing 1 has an access port communicating with the lower cavity. An access door 2 is provided on the access port. The access door 2 can be installed in two ways: either embedded in the access port or covering the access port. For example, when the access door 2 is embedded in the access port, it is flush with the access port, improving the overall aesthetics of the outer casing 1. One side's upper and lower ends are rotatably connected to the access port via pins, and the other side is connected to the outer casing via a switch. When the access door 2 covers the access port, its size must be larger than the access port to completely cover it. A sealing ring is provided circumferentially on the inner wall to contact the access port. One side is connected to the outer casing 1 via a hinge, and the other side is connected to the outer casing via a switch. This type of access door 2 has a simple manufacturing process, without excessive fitting dimensions, making manufacturing and installation easier.

[0043] In addition, such as Figure 13 and Figure 14 As shown, the inner wall of the inspection door 2 in this embodiment is provided with screw posts 12 and cable clips 13. In one embodiment, there are four screw posts 12 arranged in a rectangle on the inner wall of the inspection door 2, two at the top and two at the bottom. The guide rail for installing the electrical box can be directly fixed to the screw posts 12 by nuts. The cable leading out of the electrical box is embedded in the cable clips 13 for sorting, reducing independent parts and enabling the cable to be quickly positioned and fixed.

[0044] like Figure 15 As shown, a waterproof cover 14 is installed above the inner wall of the access door 2. The waterproof cover 14 is perpendicular to the access door 2 and located above the screw post 12 to prevent water from overflowing into the electrical box. It should be noted that the waterproof cover 14 can be detachable or integrally injection molded with the access door 2.

[0045] In this embodiment, as Figures 2-4 As shown, the inner cavity of the outer shell 1 is provided with a first support module. The first support module includes a first support plate 4. The first support plate 4 divides the inner cavity of the outer shell 1 into an upper cavity for placing the inner liner and a lower cavity for placing the water pump 3 and water pipe assembly. The lower cavity is provided with a first support rod 5 for supporting the first support plate 4.

[0046] The first support module also includes a second support plate 6, and a first support rod 5 is connected between the first support plate 4 and the second support plate 6. The upper and lower ends of the first support rod 5 are connected to the first support plate 4 and the second support plate 6 through a first locking member 7. In this embodiment, the first support rod 5 of the first support plate 4 and the second support plate 6 constitute a support frame structure for supporting the inner liner of the hydraulic module, wherein the second support plate 6 is located at the bottom of the lower cavity and supports the entire outer shell 1. For example, the first support rod 5 is a lead screw, the first locking member 7 is a nut, the first support rod 5 passes through the first support plate 4 and the second support plate 6, and nuts are provided on the upper and lower surfaces of the rod passing through the first support plate 4 and the second support plate 6 for locking.

[0047] Furthermore, in this embodiment, there are multiple first support rods 5, circumferentially distributed between the first support plate 4 and the second support plate 6, to improve the stable support effect. For example, as shown... Figure 3 As shown, there are three first support rods 5, which are equidistantly distributed in a circular direction along the edge of the lower cavity. Alternatively, there may be more than three first support rods 5, which are also equidistantly distributed in a circular direction along the edge of the lower cavity.

[0048] like Figure 2 As shown, in this embodiment, a second support module is also provided in the lower cavity, including a fixing member and a clamping member that can be adjusted up and down on the fixing member. The clamping member is used to clamp the water pump 3. The design of the up and down adjustable clamping member can adjust the installation space of the water pump 3 according to the size of the water pump.

[0049] Specifically, fasteners such as Figure 5 and Figure 6 As shown, it includes a second support rod 9 disposed on the second support plate 6; clamping members such as Figure 7 and Figure 8 As shown, the system includes two fixing plates 8 sleeved on the second support rod 9, forming a clamping cavity between the two fixing plates 8 to hold the water pump 3. A second locking element 10 is provided on the second support rod 9 for fixing the fixing plates 8 and fixing the end of the second support rod 9 to the second support plate 6. The second support rod 9 is a lead screw, and the second locking element 10 is a nut.

[0050] It should be noted that the hole through which the second support rod 9 passes on the second support plate 6 is elongated, and both ends of the fixing plate 8 have elongated openings 11 for the second support rod 9 to pass through. This design allows for adjustment of the left and right position of the second support rod 9 according to different water pump sizes, thereby adjusting the left and right position of the water pump 3 after installation. The upper and lower ends of the fixing plate 8 are fixed to the second support rod 9 with nuts, which also allows for adjustment of the water pump's vertical position according to different water pump sizes. The two fixing plates 8 are bent outwards to make the clamping cavity circular or rectangular, so as to accommodate different models of water pumps.

[0051] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated cylindrical hydraulic module, characterized in that: The device includes an integrated outer shell, the inner cavity of which is provided with a first support module, including a first support plate. The first support plate divides the inner cavity of the outer shell into an upper cavity for placing an inner liner and a lower cavity for placing a water pump. The lower cavity is provided with a first support rod for supporting the first support plate. The lower cavity is also provided with a second support module, including a fixing member and a clamping member that can be adjusted up and down on the fixing member. The clamping member is used to clamp the water pump.

2. The integrated cylindrical hydraulic module according to claim 1, characterized in that: The first support module also includes a second support plate, and the first support rod is connected between the first support plate and the second support plate.

3. The integrated cylindrical hydraulic module according to claim 2, characterized in that: The upper and lower ends of the first support rod are connected to the first support plate and the second support plate through the first locking member.

4. An integrated cylindrical hydraulic module according to any one of claims 1-3, characterized in that: The first support rod consists of multiple rods, which are circumferentially distributed between the first support plate and the second support plate.

5. The integrated cylindrical hydraulic module according to claim 1, characterized in that: The fixing component includes a second support rod disposed on the second support plate; the clamping component includes two fixing pieces sleeved on the second support rod, and the two fixing pieces form a clamping cavity for clamping the water pump.

6. The integrated cylindrical hydraulic module according to claim 5, characterized in that: The second support rod is provided with a second locking member for fixing the fixing plate and fixing the end of the second support rod to the second support plate.

7. The integrated cylindrical hydraulic module according to claim 5, characterized in that: The fixing plate has strip-shaped openings at both ends for the second support rod to pass through.

8. The integrated cylindrical hydraulic module according to claim 1, characterized in that: The lower part of the outer shell is provided with an inspection port communicating with the lower cavity. The inspection port is provided with an inspection door, which is embedded in the inspection port or covers the inspection port.

9. The integrated cylindrical hydraulic module according to claim 8, characterized in that: The inner wall of the inspection door is equipped with screw posts and wire clips.

10. The integrated cylindrical hydraulic module according to claim 8, characterized in that: A waterproof cover is installed on the upper part of the inner wall of the inspection door.