Motor collector ring and terminal connecting structure
By setting a combination structure of a stop part, a conductor crimping part and an insulation crimping part at the connection between the bus ring and the terminal, the problem of radial movement of the terminal in the bus ring is solved, and a motor bus ring connection structure with high-precision positioning and low contact resistance is realized.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FULLING & CEIEC CO LTD
- Filing Date
- 2025-06-04
- Publication Date
- 2026-05-15
AI Technical Summary
After the bus ring is connected to the terminal, the terminal may move radially along the bus ring, resulting in insufficient positioning accuracy.
The device employs a combination structure of a stop part, a conductor crimping part, and an insulating crimping part. The stop part restricts the radial movement of the terminal in the bus ring, while the conductor crimping part and the insulating crimping part surround the connection end in the circumferential direction, increasing the contact area to improve positioning accuracy and reduce contact resistance.
It improves the positioning accuracy of the bus ring and terminal connection, reduces contact resistance, maintains normal current flow, has a simple structure, low cost, and high process operability.
Smart Images

Figure CN224249549U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of motor bus ring technology, and in particular to a motor bus ring and terminal connection structure. Background Technology
[0002] The bus ring is an important component in the motor. The bus ring and the terminal need to be connected. At this time, the bus ring and the terminal need to be positioned. However, after the connection is completed, the terminal may deviate from the intended position.
[0003] For example, on September 6, 2024, a publication with the publication number CN116114150B was disclosed, which discloses a bus ring terminal, a slip ring, and a motor. The bus ring terminal is used to connect to the lead-out end of the bus ring of the motor. The bus ring terminal includes a body and a connecting portion located at one end of the body. The connecting portion is used to surround the lead-out end at least in the circumferential direction, so that the bus ring terminal can be positioned relative to the lead-out end in the radial and circumferential directions of the bus ring. However, the applicant found that if the solder joint is loose, the terminal may move along the radial direction of the bus ring on the lead-out end, and the positioning accuracy is not accurate enough. Summary of the Invention
[0004] In view of this, the purpose of this utility model is to propose a motor bus ring and terminal connection structure to solve the problem that the terminal may move along the radial direction of the bus ring on the lead-out end, resulting in insufficient positioning accuracy.
[0005] Based on the above objectives, this utility model provides a motor bus ring and terminal connection structure, including a connection end disposed on the bus ring. The connection end includes an upper connection portion and a lower connection portion, and a stop portion is disposed between the upper connection portion and the lower connection portion. The width of the stop portion is greater than the width of the upper connection portion and the width of the lower connection portion. A terminal body is connected to the connection end. The terminal body includes a terminal body, and conductor crimping portions are disposed on both sides of the middle portion of the terminal body. The conductor crimping portions are used to surround the upper connection portion in the circumferential direction, so that the terminal body can be connected to the connection end in the circumferential direction of the bus ring. Two insulating crimping portions connected to the terminal body are disposed below the conductor crimping portions. The insulating crimping portions are used to surround the lower connection portion in the circumferential direction, so that the terminal body can be connected to the connection end in the circumferential direction of the bus ring. A gap groove is disposed between the conductor crimping portions and the insulating crimping portions for cooperating with the stop portion.
[0006] Optionally, the two conductor crimp portions are arranged symmetrically about the terminal body.
[0007] Optionally, the two insulating crimp portions are arranged symmetrically at the center, with one insulating crimp portion located diagonally above the other insulating crimp portion.
[0008] Optionally, the terminal body can be strip-shaped.
[0009] Optionally, the stop portion includes two protruding blocks.
[0010] Optionally, the terminal body is provided with a through hole, and the connecting end is provided with a protruding post that penetrates the through hole.
[0011] Optionally, one end of the insulating crimping portion is used to abut against the stop portion in the axial direction of the connecting end, and the other end of the insulating crimping portion is used to abut against the connecting end in the axial direction, so that the terminal body can be positioned and restricted relative to the connecting end in the axial direction.
[0012] Optionally, the upper connecting part and the lower connecting part are elastically bent structures.
[0013] Optionally, both the conductor crimping portion and the insulating crimping portion include a surrounding portion, which is used to circumferentially encircle the connecting end.
[0014] Optionally, the surrounding portion is C-shaped in a cross-section perpendicular to the axial direction of the bus ring.
[0015] The beneficial effects of this utility model are as follows: The motor bus ring and terminal connection structure provided by this utility model has a simple connection structure between the bus ring and the terminal body, high process operability, lower part cost, convenient and accurate positioning of the bus ring and the terminal body. If the welding joint between the bus ring and the terminal body becomes loose, the stop part will restrict the terminal body from moving along the radial direction of the bus ring on the connection end, thereby improving the positioning accuracy. The conductor crimping part is crimped with the upper connection part on the connection end, and the insulation crimping part is crimped with the lower connection part on the connection end. After the crimping is completed, the contact area can be greatly increased, the contact resistance can be reduced, the current density of the terminal contact part can be reduced, and the normal current flow can be maintained. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the bus ring structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the connection end of this utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the terminal body of this utility model.
[0021] In the figure: 1. Terminal body; 2. Terminal main body; 3. Conductor crimping part; 4. Insulation crimping part; 5. Gap groove; 6. Bus ring; 7. Guide plate; 8. Connecting end; 9. Upper connecting part; 10. Lower connecting part; 11. Stop part. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.
[0023] It should be noted that, unless otherwise defined, the technical or scientific terms used in the embodiments of this utility model should have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are only used to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0024] like Figures 1 to 4As shown, a motor bus ring and terminal connection structure includes a connecting end 8 disposed on a bus ring 6. The connecting end 8 includes an upper connecting portion 9 and a lower connecting portion 10. A stop portion 11 is disposed between the upper connecting portion 9 and the lower connecting portion 10. The width of the stop portion 11 is greater than the width of the upper connecting portion 9 and the width of the lower connecting portion 10. A terminal body 1 is connected to the connecting end 8. There are three connecting ends 8, and correspondingly, there are three terminal bodies 1. Three guide vanes 7 are disposed on one side of the connecting end 8 on the bus ring 6. One end of each guide vane 7 is provided with a welding hook for connecting to the enameled wire of the motor, and the other end of each guide vane 7 is provided with a connecting end 8 for connecting to the terminal body 1. The terminal body 1 includes a terminal body 2. Conductor crimping portions 3 are provided on both sides of the middle part of the terminal body 2. The conductor crimping portions 3 are used to surround the upper connecting portion 9 in the circumferential direction, so that the terminal body 1 can be connected to the connecting end 8 in the circumferential direction of the bus ring 6. Two insulating crimping portions 4 are provided below the conductor crimping portions 3 and connected to the terminal body 2. The insulating crimping portions 4 are used to surround the lower connecting portion 10 in the circumferential direction, so that the terminal body 1 can be connected to the connecting end 8 in the circumferential direction of the bus ring 6. A gap groove 5 is provided between the conductor crimping portions 3 and the insulating crimping portions 4 for cooperating with the stop portion 11.
[0025] The connection structure between the bus ring 6 and the terminal body 1 is simple, the process is highly operable, and the component cost is lower. The positioning of the bus ring 6 and the terminal body 1 is convenient and accurate. If the welding joint between the bus ring 6 and the terminal body 1 becomes loose, the stop part 11 will restrict the terminal body 1 from moving radially along the bus ring 6 on the connection end 8, thereby improving the positioning accuracy. The conductor crimping part 3 is crimped with the upper connecting part 9 on the connection end 8, and the insulation crimping part 4 is crimped with the lower connecting part 10 on the connection end 8. After the crimping is completed, the contact area can be greatly increased, the contact resistance can be reduced, the current density of the terminal contact part can be reduced, and the normal current flow can be maintained.
[0026] The two conductor crimping portions 3 are arranged symmetrically about the terminal body 2.
[0027] The two insulating crimping parts 4 are arranged symmetrically at the center, with one insulating crimping part 4 located diagonally above the other insulating crimping part 4.
[0028] The terminal body 2 can be strip-shaped, and the terminal body 2 is generally strip-shaped. The terminal body 2 is used to connect to the enameled wire of the motor, and the conductor crimping part 3 is used to connect to the connecting end 8.
[0029] The stop portion 11 includes two protruding blocks, which can effectively increase the pull-out force of the terminal body 1 after it is pressed against the connection end 8.
[0030] The terminal body 2 is provided with a through hole, and the connecting end 8 is provided with a protruding post that passes through the through hole to facilitate further positioning.
[0031] One end of the insulating crimping part 4 is used to abut against the stop part 11 in the axial direction of the connecting end 8, and the other end of the insulating crimping part 4 is used to abut against the connecting end 8 in the axial direction, so that the terminal body 1 can be positioned and restricted relative to the connecting end 8 in the axial direction.
[0032] The upper connecting part 9 and the lower connecting part 10 are elastically bent structures, ensuring that the upper connecting part 9 can be pressed tightly against the conductor pressing part 3 after crimping, and the lower connecting part 10 can be pressed tightly against the insulating pressing part 4 after crimping.
[0033] Both the conductor crimping part 3 and the insulating crimping part 4 include a surrounding part, which is used to surround the connecting end 8 in the circumferential direction. The conductor crimping part 3 is crimped with the upper connecting part 9 on the connecting end 8, and the insulating crimping part 4 is crimped with the lower connecting part 10 on the connecting end 8. After crimping, the contact area can be greatly increased, the contact resistance can be reduced, and the current density of the terminal contact part can be reduced.
[0034] The surrounding portion is C-shaped in a cross section perpendicular to the axial direction of the busbar ring 6.
[0035] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.
[0036] The embodiments of this utility model are intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A motor bus ring and terminal connection structure, comprising a connection end disposed on the bus ring, characterized in that, The connecting end includes an upper connecting portion and a lower connecting portion. A stop portion is provided between the upper connecting portion and the lower connecting portion. The width of the stop portion is greater than the width of the upper connecting portion and the width of the lower connecting portion. A terminal body is connected to the connecting end. The terminal body includes a terminal body. Conductor crimping portions are provided on both sides of the middle part of the terminal body. The conductor crimping portions are used to surround the upper connecting portion in the circumferential direction, so that the terminal body can be connected to the connecting end in the circumferential direction of the bus ring. Two insulating crimping portions connected to the terminal body are provided below the conductor crimping portions. The insulating crimping portions are used to surround the lower connecting portion in the circumferential direction, so that the terminal body can be connected to the connecting end in the circumferential direction of the bus ring. A gap groove is provided between the conductor crimping portions and the insulating crimping portions for cooperating with the stop portion.
2. The motor bus ring and terminal connection structure according to claim 1, characterized in that, The two conductor crimping portions are arranged symmetrically about the terminal body.
3. The motor bus ring and terminal connection structure according to claim 1, characterized in that, The two insulating crimping parts are arranged symmetrically at the center, with one insulating crimping part located diagonally above the other insulating crimping part.
4. The motor bus ring and terminal connection structure according to claim 1, characterized in that, The terminal body is strip-shaped.
5. The motor bus ring and terminal connection structure according to claim 1, characterized in that, The stop portion includes two protruding blocks.
6. The motor bus ring and terminal connection structure according to claim 1, characterized in that, The terminal body is provided with a through hole, and the connecting end is provided with a protruding post that passes through the through hole.
7. The motor bus ring and terminal connection structure according to claim 1, characterized in that, One end of the insulating crimping part is used to abut against the stop part in the axial direction of the connecting end, and the other end of the insulating crimping part is used to abut against the connecting end in the axial direction of the connecting end, so that the terminal body can be positioned and restricted relative to the connecting end in the axial direction.
8. The motor bus ring and terminal connection structure according to claim 1, characterized in that, The upper and lower connecting parts are elastically bent structures.
9. The motor bus ring and terminal connection structure according to claim 1, characterized in that, Both the conductor crimping portion and the insulation crimping portion include a surrounding portion, which is used to wrap around the connection end in the circumferential direction.
10. The motor bus ring and terminal connection structure according to claim 9, characterized in that, The surrounding portion is C-shaped in a cross section perpendicular to the axial direction of the busbar ring.