Photovoltaic cable net structure capable of automatically supplementing length
The photovoltaic cable net structure with automatic extension solves the problems of automatic extension and anchoring reliability of existing photovoltaic cable nets by using cable force and wind speed sensors to detect and adjust the photovoltaic cables in real time through a motor-driven adjustment mechanism, thereby improving construction efficiency and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LIUZHOU OVM MASCH CO LTD
- Filing Date
- 2025-06-05
- Publication Date
- 2026-05-15
AI Technical Summary
Existing photovoltaic cable nets lack automatic length extension devices, resulting in low length adjustment efficiency and insufficient anchoring reliability. Traditional flexible support systems have numerous foundations, high costs, and low construction efficiency.
The photovoltaic cable net structure with automatic extension is adopted. The state of the cable is detected by cable force sensor and wind speed sensor. Automatic adjustment is achieved by motor driving adjusting nut. Combined with gear, worm gear or chain transmission mechanism, the cable force of photovoltaic cable is adjusted in real time.
It achieves high-precision automatic adjustment, reduces the number of anchor foundations, improves construction efficiency, adapts to cable force adjustment under different wind conditions, and enhances anchor reliability.
Smart Images

Figure CN224249629U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic cable net technology, and more specifically, to a photovoltaic cable net structure that can automatically extend. Background Technology
[0002] The existing photovoltaic cable net has the following technical problems:
[0003] 1. There is currently no automatic extension device or construction method for photovoltaic cables.
[0004] 2. Low efficiency in length adjustment: Traditional steel strand cables rely on manual adjustment, which is time-consuming and has poor accuracy.
[0005] 3. Insufficient anchoring reliability: Existing anchorages (such as wedge-type anchorages and threaded fork-ear type anchorages) are prone to loosening under high-frequency vibration.
[0006] 4. Traditional flexible photovoltaic support systems have a large number of foundations and piles, resulting in high costs and long construction periods.
[0007] 5. Traditional flexible photovoltaic support systems require tensioning of each load-bearing cable, resulting in low construction efficiency. Utility Model Content
[0008] The technical problem to be solved by this utility model is to address the above-mentioned shortcomings of the existing technology. The purpose of this utility model is to provide a photovoltaic cable net structure that can automatically extend.
[0009] The technical solution of this utility model is: a photovoltaic cable net structure that can automatically extend, including at least two spaced-apart side cables, and multiple spaced-apart load-bearing cables for installing photovoltaic modules between two adjacent side cables. Each side cable has an end post at both ends, one end post having an anchoring unit for anchoring the side cable, and the other end post having an adjustment mechanism for tensioning the side cable; it also includes a controller, a wind speed sensor for detecting the wind force on the side cables, and a cable force sensor on the side cables. The controller is electrically connected to the cable force sensor, the wind speed sensor, and the adjustment mechanism.
[0010] As a further improvement, the adjustment mechanism includes an adjustment screw, one end of which is connected to the side cable, and the other end passes through the anchor seat of the end post and is provided with an adjustment nut. The adjustment mechanism also includes a drive unit for driving the adjustment nut to rotate.
[0011] Furthermore, the drive unit is an electric motor or a hydraulic motor, and the drive unit drives the adjusting nut to rotate through a gear transmission mechanism, a worm gear transmission mechanism, or a chain transmission mechanism.
[0012] Furthermore, the motor is a servo motor or a stepper motor.
[0013] Furthermore, the tension sensor can be any one of a magnetic flux sensor, a tension sensor, or a built-in fiber optic grating.
[0014] Furthermore, the wind speed sensor is a three-cup wind speed sensor or an ultrasonic wind speed sensor.
[0015] Furthermore, an anchor pile is provided on one side of the end column, and the anchor pile is connected to the upper end of the end column by a diagonal tie.
[0016] Furthermore, both ends of the load-bearing cable are connected to the side cable via cable clamps.
[0017] Furthermore, the cable clamp is provided with an ear plate, and the load-bearing cable is rotatably connected to the ear plate through a fork and a pin.
[0018] Furthermore, each end of the load-bearing cable is provided with a compression sleeve, and the compression sleeve is threadedly connected to the fork lug.
[0019] Beneficial effects
[0020] Compared with the prior art, the advantages of this utility model are as follows:
[0021] 1. The column-free design breaks away from the problem of traditional flexible support foundations having a large number of foundations and occupying a large land area.
[0022] 2. The cable net structure with the load-bearing cable and the side cable anchored together reduces the number of anchor piles and end column foundations.
[0023] 3. Automatic lengthening mechanism: The motor drives the nut and pull rod to achieve high-precision dynamic adjustment, breaking through the limitations of traditional manual adjustment.
[0024] 4. Passive load-bearing method: Only the side cables need to be tensioned, and the load-bearing cables can passively bear the load, improving construction efficiency.
[0025] 5. The automatic adjustment mechanism can automatically adjust the cable tension of the photovoltaic cable in real time to adapt to different wind forces and compensate for subsequent cable tension losses. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the structure of this utility model;
[0027] Figure 2 This is a schematic diagram of the structure for installing photovoltaic modules according to this utility model;
[0028] Figure 3 This is a schematic diagram of the structure of the side cable anchored to the end columns at both ends in this utility model;
[0029] Figure 4 This is a schematic diagram of the drive unit driving the adjusting nut through a gear transmission mechanism in this utility model;
[0030] Figure 5 This is a schematic diagram of the drive unit driving the adjusting nut through a worm gear transmission mechanism in this utility model;
[0031] Figure 6 This is a schematic diagram of the drive unit driving the adjusting nut through a chain transmission mechanism in this utility model;
[0032] Figure 7 This is a schematic diagram of the anchor pile connected to the end column via a diagonal tie in this utility model;
[0033] Figure 8 This is a front view of the load-bearing cable connecting side cable in this utility model;
[0034] Figure 9 This is a top view of the load-bearing cable connecting the side cable in this utility model.
[0035] The components are as follows: 1-Side cable, 2-Photovoltaic module, 3-Bearing cable, 4-End post, 5-Anchoring unit, 6-Adjusting mechanism, 7-Wind speed sensor, 8-Cable force sensor, 9-Adjusting screw, 10-Anchoring seat, 11-Adjusting nut, 12-Drive unit, 13-Gear transmission mechanism, 14-Worm gear transmission mechanism, 15-Chain transmission mechanism, 16-Anchor pile, 17-Slant tie rod, 18-Cable clamp, 19-Ear plate, 20-Fork ear, 21-Pin, 22-Extrusion sleeve, 23-Driving gear, 24-Driven gear, 25-Worm, 26-Worm wheel, 27-Driving sprocket, 28-Driven sprocket, 29-Chain. Detailed Implementation
[0036] The present invention will be further described below with reference to specific embodiments shown in the accompanying drawings.
[0037] See Figures 1-9 A photovoltaic cable net structure capable of automatic extension includes at least two spaced-apart side cables 1, with multiple spaced-apart load-bearing cables 3 for installing photovoltaic modules 2 between adjacent side cables 1. Each side cable 1 has an end post 4 at both ends, one end post 4 having an anchoring unit 5 for anchoring the side cable 1, the anchoring unit 5 using existing anchoring devices, and the other end post 4 having an adjustment mechanism 6 for tensioning the side cable 1. The structure also includes a controller, a wind speed sensor 7 for detecting the wind force on the side cable 1, the wind speed sensor 7 being mounted on the side cable 1, and a cable force sensor 8 on the side cable 1. The controller is electrically connected to the cable force sensor 8, the wind speed sensor 7, and the adjustment mechanism 6.
[0038] The tension and wind force of the side cable 1 are detected by the cable force sensor 8 and the wind speed sensor 7. The adjustment mechanism 6 is controlled according to the tension and wind force to realize the automatic real-time adjustment of the cable force of the photovoltaic cable to adapt to different wind force effects and cable force loss compensation.
[0039] The adjustment mechanism 6 includes an adjustment screw 9, one end of which is connected to the side cable 1, and the other end passes through the anchor seat 10 of the end post 4 and is provided with an adjustment nut 11. The adjustment screw 9 is threadedly connected to the adjustment nut 11, and the adjustment nut 11 is rotatably connected to the anchor seat 10 through an end face bearing. The adjustment mechanism 6 also includes a drive unit 12 for driving the adjustment nut 11 to rotate.
[0040] The drive unit 12 is an electric motor or a hydraulic motor. The drive unit 12 drives the adjusting nut 11 to rotate through the gear transmission mechanism 13, the worm gear transmission mechanism 14, or the chain transmission mechanism 15.
[0041] like Figure 4 As shown, the gear transmission mechanism 13 includes a driving gear 23 connected to the drive unit 12 and a driven gear 24 connected to the adjusting nut 11, with the driving gear 23 meshing with the driven gear 24.
[0042] like Figure 5 As shown, the gear transmission mechanism 13 includes a worm 25 connected to the drive unit 12 and a worm wheel 26 connected to the adjusting nut 11, with the worm 25 meshing with the worm wheel 26.
[0043] like Figure 6 As shown, the gear transmission mechanism 13 includes a drive sprocket 27 connected to the drive unit 12, a driven sprocket 28 connected to the adjusting nut 11, and a chain 29 connected to the drive sprocket 27 and the driven sprocket 28.
[0044] Preferably, the motor is a servo motor or a stepper motor, which is convenient for control.
[0045] The tension sensor 8 can be any one of a magnetic flux sensor, a tension sensor, or a built-in fiber Bragg grating. The wind speed sensor 7 can be a three-cup wind speed sensor or an ultrasonic wind speed sensor.
[0046] Furthermore, such as Figure 7 As shown, an anchor pile 16 is provided on one side of the end column 4. The anchor pile 16 is connected to the upper end of the end column 4 through a tie rod 17, which can improve the stability of the end column 4 during operation. The anchor pile and the end column are equipped with pre-embedded connectors, which transmit the force to the foundation through the anchor pile and the end column.
[0047] like Figure 8 , Figure 9As shown, both ends of the load-bearing cable 3 are connected to the side cable 1 via cable clamps 18, forming a cable net structure that transfers the force of the photovoltaic modules to the foundation. The cable clamps 18 are equipped with ear plates 19, and the load-bearing cable 3 is rotatably connected to the ear plates 19 via fork ears 20 and pins 21. Both ends of the load-bearing cable 3 are equipped with compression sleeves 22, which are threadedly connected to the fork ears 20 for easy adjustment. By tensioning the side cable, the arc length of the side cable decreases, causing the load-bearing cable to bear the force. Only the side cable needs to be tensioned for the load-bearing cable to passively bear the force, improving construction efficiency.
[0048] The above are merely preferred embodiments of this utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the structure of this utility model, and these will not affect the implementation effect of this utility model or the practicality of the patent.
Claims
1. A photovoltaic cable net structure capable of automatic regeneration, comprising at least two spaced-apart side cables (1), characterized in that, Multiple load-bearing cables (3) for installing photovoltaic modules (2) are provided between two adjacent side cables (1). Each end of the side cable (1) is provided with an end post (4). One end post (4) is provided with an anchoring unit (5) for anchoring the side cable (1), and the other end post (4) is provided with an adjustment mechanism (6) for tensioning the side cable (1). The system also includes a controller, a wind speed sensor (7) for detecting the wind force on the side cable (1), a cable force sensor (8) provided on the side cable (1), and the controller is electrically connected to the cable force sensor (8), the wind speed sensor (7), and the adjustment mechanism (6).
2. The photovoltaic cable net structure with automatic regeneration according to claim 1, characterized in that, The adjustment mechanism (6) includes an adjustment screw (9), one end of which is connected to the side cable (1), and the other end passes through the anchor seat (10) of the end post (4) and is provided with an adjustment nut (11). The adjustment mechanism (6) also includes a drive unit (12) for driving the adjustment nut (11) to rotate.
3. The photovoltaic cable net structure with automatic regeneration according to claim 2, characterized in that, The drive unit (12) is an electric motor or a hydraulic motor. The drive unit (12) drives the adjusting nut (11) to rotate through a gear transmission mechanism (13), a worm gear transmission mechanism (14), or a chain transmission mechanism (15).
4. A photovoltaic cable net structure capable of automatic regeneration according to claim 3, characterized in that, The motor is either a servo motor or a stepper motor.
5. A photovoltaic cable net structure capable of automatic regeneration according to claim 1, characterized in that, The tension sensor (8) can be any one of a magnetic flux sensor, a tension sensor, or a built-in fiber optic grating.
6. A photovoltaic cable net structure capable of automatic regeneration according to claim 1, characterized in that, The wind speed sensor (7) is a three-cup wind speed sensor or an ultrasonic wind speed sensor.
7. A photovoltaic cable net structure capable of automatic regeneration according to claim 1, characterized in that, An anchor pile (16) is provided on one side of the end column (4), and the anchor pile (16) is connected to the upper end of the end column (4) by a tie rod (17).
8. A photovoltaic cable net structure capable of automatic regeneration according to any one of claims 1-7, characterized in that, The two ends of the load-bearing cable (3) are connected to the side cable (1) by cable clamps (18).
9. A photovoltaic cable net structure capable of automatic regeneration according to claim 8, characterized in that, The cable clamp (18) is provided with an ear plate (19), and the load-bearing cable (3) is rotatably connected to the ear plate (19) through a fork (20) and a pin (21).
10. A photovoltaic cable net structure capable of automatic regeneration according to claim 9, characterized in that, The load-bearing cable (3) is provided with compression sleeves (22) at both ends, and the compression sleeves (22) are threadedly connected to the fork lugs (20).