Dust remover
The dust collector, designed with plug-in baffles and multi-stage filters, solves the problems of precious metals adhering to filter bags and airflow channel blockage, achieving efficient dust removal and convenient material collection, and improving the service life and resource utilization of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI HUANJU ENVIRONMENTAL PROTECTION ENG CO LTD
- Filing Date
- 2025-06-12
- Publication Date
- 2026-05-19
AI Technical Summary
In existing precious metal smelting and filtration recovery equipment, the filter bags are prone to adhering to precious metal powder, which requires regular incineration, resulting in resource waste. Furthermore, when the filter bags are damaged, dust leakage causes loss of precious metals. In addition, the existing water bath dust collectors do not have removable baffles, which easily accumulate dust and affect the smoothness of the airflow channel.
A dust collector was designed, featuring a detachable baffle structure with plug-in and slot-connected water baffles arranged in an alternating pattern to extend the gas flow path. It incorporates multi-stage filter screens for graded dust filtration and is easily installed on a material receiving cart via snap-fit and locking mechanisms. A radar level gauge and a manual ball valve are included to control the liquid flow rate, enhancing sealing and structural stability.
It significantly improves dust removal efficiency, reduces manual labor intensity, ensures the sealing and reliability of the equipment, and realizes the efficient recovery of precious metals and the full utilization of resources.
Smart Images

Figure CN224252454U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of precious metal smelting, filtration and recovery equipment, specifically a dust collector. Background Technology
[0002] Precious metal (gold, silver, and platinum group metals, etc.) smelting and filtration recovery equipment is a dust removal device that separates solid dust from the dust-laden gas after precious metal smelting by passing it through a certain filter material. Filter dust collectors mainly use woven fiber materials as the filter medium in baghouse dust collectors. The main problem with this type of dust collector is that precious metal powder adheres to the filter bag, requiring periodic incineration of the filter bag to extract the precious metal, resulting in resource waste. If the filter bag is damaged during use and dust leaks, it will also cause loss and waste of precious metals.
[0003] Chinese Utility Model Patent Publication No. CN 220736845 U discloses a water bath dust collector for precious metal smelting. This dust collector has an outlet at the bottom of the housing, and a quick-connect flange connects to the upper inlet of a receiving trolley. A water inlet pipe is connected to the housing. The receiving trolley is equipped with a drain pipe and a drain valve. This utility model uses water to filter dust-laden gas, resulting in more thorough filtration, recovery, and dust removal. It is convenient to use, can completely recover precious metals, and has a simple structure and low equipment cost. However, this water bath dust collector for precious metal smelting lacks a detachable baffle structure. The bent baffle surface is prone to dust accumulation, which, if not cleaned regularly, may affect the airflow channel and even breed bacteria, thus reducing its practicality. Summary of the Invention
[0004] The technical problem to be solved by this utility model is to provide a dust collector that can effectively solve the problems in the prior art.
[0005] The technical solution adopted by this utility model is as follows: a dust collector, including a box body, a top cover, and a support base located at the bottom of the box body. Mounting blocks are fixedly installed at both the front and rear ends of the inner wall of the box body. A slot is opened at the end of the mounting block near the top cover. A water baffle is provided on the inner side of the box body. Insert blocks are fixedly installed at both ends of the water baffle near the mounting blocks. A first filter screen is fixedly installed at the end of the box body away from the top cover. A hopper is provided on the side of the box body away from the top cover. A receiving cart is provided on the side of the hopper away from the box body. A second filter screen is provided on the side of the receiving cart near the box body. A scraper is slidably installed on the side of the receiving cart away from the second filter screen.
[0006] Preferably, an air inlet is provided at the end of the top cover away from the box body, a radar level gauge and a liquid inlet pipe are provided on the top of the top cover away from the air inlet, a manual ball valve is fixedly installed on the outer surface of the end of the liquid inlet pipe away from the top cover, an air outlet is provided on the side of the box body near the liquid inlet pipe, a reinforcing member for strengthening the air inlet is fixedly installed on the inner wall of the box body, and a liquid outlet pipe is provided on the outer side of the hopper.
[0007] The above technical solution allows dust-laden gas to enter the channel through an air inlet, and a radar level gauge to monitor the liquid level in the chamber in real time, facilitating timely replenishment or discharge of liquid. The inlet pipe, combined with a manual ball valve, allows operators to manually control the injection of liquid. The outlet facilitates the discharge of purified gas from the chamber. Reinforcing components enhance the installation stability of the air inlet, preventing loosening due to airflow impact. The outlet pipe allows liquid to be discharged from the chamber.
[0008] Preferably, positioning seats are fixedly installed on both sides of the end of the box body near the top cover, a groove is opened on the end of the box body near the top cover, a positioning post is fixedly installed on the end of the positioning seat away from the box body, positioning grooves are opened on both sides of the top cover near the box body, a mating part for plug-in installation is provided on the side of the top cover away from the box body, and a sealing strip is glued to the end of the top cover near the box body.
[0009] Through the above technical solution, the positioning seat and positioning column work together to achieve precise positioning of the top cover, which facilitates quick installation and disassembly. The groove and sealing strip work together to effectively prevent gas leakage and ensure the sealing of the dust removal process. The design of the mating parts further enhances the connection stability, improves the overall structural strength, reduces the problem of loose connection caused by vibration and other factors, and improves the reliability and service life of the equipment.
[0010] Preferably, fasteners are fixedly installed on both the front and rear sides of the outer wall of the hopper, and locks for engaging with the fasteners are fixedly installed on both the front and rear sides of the outer wall of the receiving cart. A handle is provided on the side of the outer wall of the receiving cart away from the locks.
[0011] Through the above technical solution, the combination of the buckle 26) and the lock allows the receiving cart to be quickly installed and separated from the unloading hopper, which facilitates the cleaning of precious metals collected in the receiving cart. By setting a handle, it is easy for operators to move the receiving cart, which improves the convenience of equipment use, improves the material collection and cleaning process of the dust collector, and reduces the intensity of manual labor.
[0012] Preferably, the positioning groove is adapted to the positioning seat, the positioning groove and the positioning seat are plugged in, the sealing strip can be snapped into the groove, and the mating part and the positioning post are snapped in.
[0013] The above technical solution ensures accurate installation by inserting the positioning groove and positioning seat, avoids trial and error, and improves installation efficiency. By inserting the sealing strip into the groove, the sealing effect is effectively enhanced. Furthermore, the connection is strengthened by snapping the mating parts into the positioning column.
[0014] Preferably, the plug and the slot are plugged in and installed together. The water baffle is provided in five identical sets. The five sets of water baffles are located on the inner side of the box and are distributed at equal distances. The water baffles of adjacent sets are arranged in an alternating vertical arrangement.
[0015] The above technical solution, with its plug-in and slot-based design, facilitates the detachable installation of the baffle plate, making it easier for staff to clean it later. The five sets of equally spaced and staggered baffle plates extend the gas flow path within the chamber, increasing the contact time between the gas and liquid, allowing dust to be more fully captured by the liquid, and significantly improving dust removal efficiency.
[0016] Preferably, the first filter screen and the second filter screen are arranged vertically downwards in sequence, and the pore size of the second filter screen is smaller than that of the first filter screen.
[0017] The above technical solution enables graded filtration of dust by setting up a first filter and a second filter. Larger dust particles are first intercepted by the first filter with a large aperture, and then the smaller particles are filtered by the second filter with a small aperture, thus facilitating the entry of precious metal particles into the receiving vehicle.
[0018] Compared with the prior art, the present invention provides a dust collector with the following beneficial effects:
[0019] 1. This dust collector features a plug-in and slot design for easy installation of the baffle plate, facilitating maintenance by staff. Furthermore, the five sets of equally spaced and staggered baffle plates extend the gas flow path within the chamber, increasing the contact time between the gas and liquid, allowing dust to be more fully captured by the liquid and significantly improving dust removal efficiency.
[0020] 2. This dust collector, through the installation of a first filter and a second filter, can achieve graded filtration of dust. First, the large-pore first filter intercepts larger dust particles, and then the small-pore second filter filters out tiny particles, thus facilitating the entry of precious metal particles into the receiving cart. The combination of latches and locks allows the receiving cart to be quickly installed and separated from the unloading hopper, facilitating the cleaning of the precious metals collected in the receiving cart. The addition of handles makes it easy for operators to move the receiving cart, improving the convenience of equipment use, enhancing the dust collector's material collection and cleaning process, and reducing the intensity of manual labor. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 ;
[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ;
[0023] Figure 3 This is a cross-sectional structural diagram of the box body of this utility model;
[0024] Figure 4 This is a schematic diagram of the internal structure of the box body of this utility model;
[0025] Figure 5 This utility model Figure 4 Enlarged structural diagram at point A;
[0026] Figure 6 This is a schematic diagram of the installation structure of the top cover and the box body of this utility model. Figure 1 ;
[0027] Figure 7 This is a schematic diagram of the installation structure of the top cover and the box body of this utility model. Figure 2 ;
[0028] Figure 8 This is a three-dimensional structural diagram of the material receiving cart of this utility model.
[0029] The components include: 1. Housing; 2. Top cover; 3. Support base; 4. Air inlet; 5. Radar level gauge; 6. Liquid inlet pipe; 7. Manual ball valve; 8. Positioning seat; 9. Groove; 10. Positioning post; 11. Positioning slot; 12. Mating parts; 13. Sealing strip; 14. Air outlet; 15. Mounting block; 16. Slot; 17. Water baffle; 18. Insert block; 19. Reinforcing parts; 20. First filter screen; 21. Feed hopper; 22. Receiving cart; 23. Liquid outlet pipe; 24. Second filter screen; 25. Scraper; 26. Buckle; 27. Lock; 28. Handle. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Example 1: As Figure 1-8As shown, the dust collector provided by this utility model includes a housing 1, a top cover 2, and a support base 3 located at the bottom of the housing 1. Mounting blocks 15 are fixedly installed at both the front and rear ends of the inner wall of the housing 1. A slot 16 is opened at the end of the mounting block 15 near the top cover 2. A baffle plate 17 is provided on the inner side of the housing 1. Insert blocks 18 are fixedly installed at both ends of the baffle plate 17 near the mounting blocks 15. A first filter screen 20 is fixedly installed at the end of the housing 1 away from the top cover 2. A hopper 21 is provided on the side of the housing 1 away from the top cover 2. A receiving cart 22 is provided on the side of the hopper 21 away from the housing 1. A second filter screen 24 is provided on the side of the receiving cart 22 near the housing 1. A scraper 25 is slidably installed on the side of the receiving cart 22 away from the second filter screen 24.
[0032] Specifically, an air inlet 4 is provided at the end of the top cover 2 away from the housing 1. A radar level gauge 5 and a liquid inlet pipe 6 are provided on the top side of the top cover 2 away from the air inlet 4. A manual ball valve 7 is fixedly installed on the outer surface of the end of the liquid inlet pipe 6 away from the top cover 2. An air outlet 14 is provided on the side of the housing 1 near the liquid inlet pipe 6. A reinforcing member 19 for strengthening the air inlet 4 is fixedly installed on the inner wall of the housing 1. A liquid outlet pipe 23 is provided on the outer side of the discharge hopper 21. The advantages are that the air inlet 4 facilitates the entry of dust-laden gas into the channel, the radar level gauge 5 can monitor the liquid level in the housing 1 in real time, and it is convenient to replenish or discharge the liquid in a timely manner; the liquid inlet pipe 6, together with the manual ball valve 7, facilitates the manual control of liquid injection by the operator; the air outlet 14 facilitates the discharge of purified gas from the housing 1; the reinforcing member 19 enhances the installation stability of the air inlet 4 and prevents loosening due to airflow impact; and the liquid outlet pipe 23 can discharge the liquid in the housing 1.
[0033] Specifically, positioning seats 8 are fixedly installed on both sides of the end of the housing 1 near the top cover 2. A groove 9 is formed on the end of the housing 1 near the top cover 2. A positioning post 10 is fixedly installed on the end of the positioning seat 8 away from the housing 1. Positioning grooves 11 are formed on both sides of the top cover 2 near the housing 1. A mating part 12 for plug-in installation is provided on the side of the top cover 2 away from the housing 1. A sealing strip 13 is adhesively installed on the end of the top cover 2 near the housing 1. The advantages are that the positioning seats 8 and positioning posts 10 cooperate to achieve precise positioning of the top cover 2, which is convenient for quick installation and disassembly. The groove 9 and sealing strip 13 cooperate to effectively prevent gas leakage and ensure the sealing of the dust removal process. The setting of the mating part 12 further enhances the connection stability, improves the overall structural strength, reduces the problem of connection loosening caused by vibration and other factors, and improves the reliability and service life of the equipment.
[0034] Specifically, latches 26 are fixedly installed on both the front and rear sides of the outer wall of the hopper 21, and latches 27 for connecting with the latches 26 are fixedly installed on both the front and rear sides of the outer wall of the receiving cart 22. A handle 28 is provided on the side of the outer wall of the receiving cart 22 away from the latches 27. The advantages are that the cooperation of the latches 26 and the latches 27 allows the receiving cart 22 to be quickly installed and separated from the hopper 21, which facilitates the cleaning of precious metals collected in the receiving cart 22. The handle 28 makes it easy for operators to move the receiving cart 22, improving the convenience of equipment use, improving the material collection and cleaning process of the dust collector, and reducing the intensity of manual labor.
[0035] Example 2:
[0036] like Figure 2-8 As shown, as an improvement over the previous embodiment, this facilitates better filtration of precious metal particles. Specifically, the positioning groove 11 is adapted to the positioning seat 8, and the positioning groove 11 and the positioning seat 8 are installed by insertion. The sealing strip 13 can be snapped into the groove 9, and the mating part 12 and the positioning post 10 are installed by snap-fit. The advantages are that the insertion installation of the positioning groove 11 and the positioning seat 8 ensures accurate installation position, avoids trial and error, and improves installation efficiency. The sealing strip 13 is snapped into the groove 9, which effectively enhances the sealing effect. Furthermore, the snap-fit installation of the mating part 12 and the positioning post 10 improves the connection firmness.
[0037] Specifically, the insert 18 and slot 16 are plug-in installed. Five identical sets of baffles 17 are provided, equidistantly distributed on the inner side of the housing 1, with adjacent sets of baffles 17 arranged in a staggered, vertical arrangement. The advantage is that the plug-in design of the insert 18 and slot 16 facilitates the detachable installation of the baffles 17, making subsequent cleaning easier. The five equidistant and staggered baffles 17 extend the gas flow path within the housing 1, increasing the gas-liquid contact time and allowing for more thorough dust capture, significantly improving dust removal efficiency.
[0038] Specifically, the first filter screen 20 and the second filter screen 24 are arranged vertically downwards in sequence, with the pore size of the second filter screen 24 being smaller than that of the first filter screen 20. The advantage is that by setting up the first filter screen 20 and the second filter screen 24, dust can be filtered in stages. Larger dust particles are first intercepted by the large-pore first filter screen 20, and then the smaller particles are filtered by the small-pore second filter screen 24, thus facilitating the entry of precious metal particles into the receiving cart 22.
[0039] Working Principle: During use, the design of the plug-in block 18 and slot 16 allows for the detachable installation of the baffle plate 17, facilitating future maintenance. Furthermore, the five sets of equally spaced and staggered baffle plates 17 extend the gas flow path within the housing 1, increasing the contact time between the gas and liquid, allowing for more thorough dust capture and significantly improving dust removal efficiency. Subsequently, the plug-in installation of the positioning groove 11 and positioning seat 8 ensures accurate positioning of the top cover 2, avoiding trial and error and thus improving safety. To improve installation efficiency, the sealing strip 13 is inserted into the groove 9, effectively enhancing the sealing effect of the dust collector. Furthermore, the snap-fit installation of the mating part 12 and the positioning post 10 improves the overall structural strength, reduces loosening caused by vibration and other factors, and enhances the reliability and service life of the equipment. The cooperation of the latch 26 and the locking buckle 27 allows for quick installation and separation of the receiving cart 22 from the unloading hopper 21, facilitating the cleaning of precious metals collected within the receiving cart 22. The handle 28 facilitates the movement of the receiving cart 22 by the operator, improving equipment usability. The convenience of this system improves the material collection and cleaning process of the dust collector and reduces the intensity of manual labor. When starting the dust collector, the dust-laden gas enters the dust collector housing 1 through the air inlet 4 of the top cover 2. The reinforcing member 19 at the air inlet 4 ensures its stability and prevents displacement due to airflow impact. After the gas enters, it encounters five sets of staggered baffles 17 inside the housing 1, which prolongs the gas flow path and allows it to fully contact the liquid. At this time, the liquid is injected into the housing 1 through the liquid inlet pipe 6. The manual ball valve 7 can control the liquid inflow, and the radar level gauge 5 provides real-time monitoring. The liquid level in the monitoring chamber 1 is adjusted in a timely manner to regulate the liquid inlet flow. During the contact between the dust-laden gas and the liquid, impurities such as precious metals will separate and precipitate from the gas. By setting up a first filter screen 20 and a second filter screen 24, the dust can be filtered in stages. First, the larger dust particles are intercepted by the first filter screen 20 with a large aperture, and then the smaller particles are filtered by the second filter screen 24 with a small aperture, which makes it easier for precious metal particles to enter the receiving cart 22. At this time, the operator only needs to pull the scraper 25 to allow the precious metal particles to enter the receiving cart 22.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dust separator comprising a housing (1) and a top cover (2) and a support base (3) at the bottom of the housing (1), characterized in that: The inner wall of the box (1) is fixedly installed with mounting blocks (15) at both ends, one end of the mounting block (15) is provided with a slot (16) close to the top cover (2), the inner side of the box (1) is provided with a water baffle (17), both ends of the water baffle (17) close to the mounting block (15) are fixedly installed with plug blocks (18), one end of the box (1) away from the top cover (2) is fixedly installed with a first filter screen (20), one side of the box (1) away from the top cover (2) is provided with a lower hopper (21), one side of the lower hopper (21) away from the box (1) is provided with a material collecting car (22), one side of the material collecting car (22) close to the box (1) is provided with a second filter screen (24), the material collecting car (22) is slidably installed with a scraper (25) away from the second filter screen (24).
2. A dust collector according to claim 1, characterized in that: The end of the top cover (2) away from the box (1) is provided with an air inlet (4), the top of the top cover (2) away from the air inlet (4) is provided with a radar liquid level meter (5) and a liquid inlet pipe (6), the outer surface of one end of the liquid inlet pipe (6) away from the top cover (2) is fixedly installed with a manual ball valve (7), one side of the box (1) close to the liquid inlet pipe (6) is provided with an air outlet (14), the inner wall of the box (1) is fixedly installed with a reinforcing member (19) for reinforcing the fixing of the air inlet (4), the outer side of the lower hopper (21) is provided with a liquid outlet pipe (23).
3. A dust collector according to claim 1, wherein: The end of the box (1) close to the top cover (2) is fixedly installed with positioning seats (8) on both sides, the end of the box (1) close to the top cover (2) is provided with a groove (9), the end of the positioning seat (8) away from the box (1) is fixedly installed with a positioning column (10), the top cover (2) close to the box (1) is provided with positioning grooves (11) on both sides, the top cover (2) away from the box (1) is provided with a matching member (12) for plug-in installation, the end of the top cover (2) close to the box (1) is adhesively installed with a sealing rubber strip (13).
4. A dust collector according to claim 1, characterized in that: The outer wall of the lower hopper (21) is fixedly installed with buckles (26) on both sides, the outer wall of the material collecting car (22) is fixedly installed with lock buckles (27) for cooperating with the buckles (26), the outer wall of the material collecting car (22) away from the lock buckle (27) is provided with a handle (28).
5. A dust collector according to claim 3, wherein: The positioning groove (11) is matched with the positioning seat (8), the positioning groove (11) and the positioning seat (8) are plug-in installed, the sealing rubber strip (13) can be clamped into the groove (9), and the matching member (12) and the positioning column (10) are clamped.
6. A dust collector according to claim 1, characterized in that: The plug block (18) and the slot (16) are plug-in installed, the water baffles (17) are provided with five groups, the five groups of water baffles (17) are equidistantly distributed on the inner side of the box (1), and adjacent two groups of water baffles (17) are arranged in an up-down staggered manner.
7. A dust collector according to claim 1, wherein: The first filter screen (20) and the second filter screen (24) are arranged in sequence vertically downward, and the aperture of the second filter screen (24) is smaller than that of the first filter screen (20).