Low-pollution mortar modifier preparation system
By introducing structures such as fan-shaped baffles, stirring rods, and push plates into the mortar conditioner preparation system, combined with electric motor drive, the problems of low automation and large footprint of loose structures have been solved, achieving efficient automated production and agglomeration effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINGLONG CHENGTAI BUILDING MATERIALS CO LTD
- Filing Date
- 2025-07-01
- Publication Date
- 2026-05-19
AI Technical Summary
Existing mortar conditioner preparation equipment has a low degree of automation, and the conditioner is loose and occupies a large area after preparation.
The structure is designed with fan-shaped baffles, stirring rods, push plates and vertical plates to achieve automated stirring and extrusion. Combined with electric motor drive, it achieves automated processing and water extrusion, reducing the floor space required.
It improves preparation efficiency, reduces the footprint of mortar conditioners, and achieves more efficient automated production and aggregation effects.
Smart Images

Figure CN224252618U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mortar preparation, specifically a low-pollution mortar conditioner preparation system. Background Technology
[0002] Viscosity modifiers are important admixtures for improving the workability of mortar. Currently, these admixtures are mainly cellulose and its derivative polymers, which have disadvantages such as easy air entrainment, retarding of cement setting, and difficulty in uniform mixing with other materials due to the small amount added. Some clay mineral materials can be used as viscosity modifiers for cement-based materials, which can not only overcome the disadvantages of the above polymer viscosity modifiers, but also improve the workability of freshly mixed mortar. However, the preparation of the modifier requires the mixing of multiple materials.
[0003] According to research, the preparation of existing mortar adhesives requires mixing materials and water in a certain proportion. However, most existing equipment requires manual feeding, resulting in low automation. Furthermore, the prepared mortar binder has a high water content and is relatively loose and occupies a large area after being released from the preparation device.
[0004] Therefore, those skilled in the art have provided a low-pollution mortar conditioner preparation system to solve the problems mentioned in the background art.
[0005] Practical content
[0006] 1. Technical problems to be solved
[0007] To address the shortcomings of existing technologies, this application provides a low-pollution mortar conditioner preparation system, which solves the problems of low automation when adding materials and water in the device, and the large looseness and large area occupied by the conditioner after preparation.
[0008] 2. Technical Solution
[0009] To achieve the above objectives, this utility model provides the following technical solution:
[0010] A low-pollution mortar conditioner preparation system includes a main body. A plurality of telescopic spring rods arranged in a linear array are fixedly connected to one side of the main body. Each telescopic spring rod consists of a spring and a sleeve, with the spring placed on the outer wall of the sleeve. One end of each telescopic spring rod is fixedly connected to a common vertical plate. Two fixing frames are fixedly connected to the top edge of the main body. A common cylindrical column is fixedly connected to one side of each fixing frame. The bottom of the cylindrical column is conical and positioned directly above the main body. A filling box is connected to the top of the cylindrical column, and a rotating rod is rotatably connected to the middle of the filling box.
[0011] Through the above technical solution, the automated processing and preparation are achieved by setting up fan-shaped baffles and stirring rods, which achieves higher processing and preparation efficiency and saves more time and effort in the automated preparation of mortar conditioners. By setting up push plates and vertical plates, the vertical plates are pushed to squeeze out excess water in the mortar, reduce the footprint of the mortar conditioner, and make the conditioner more concentrated.
[0012] Furthermore, a first baffle is rotatably connected to one side bottom of the main body, the bottom sides of the first baffle are rotatably connected to the main body, and multiple mesh holes are opened in the middle of the first baffle. A push plate is fixedly connected to one side bottom of the upright plate, and the lower surface of the push plate is in contact with the main body.
[0013] The above technical solution enables the pusher plate to squeeze out excess water from the mortar, reduce the footprint of the mortar conditioner, and make the conditioner more concentrated.
[0014] Furthermore, a support ring is fixedly connected to the top of the outer wall of the cylinder, a motor is fixedly connected to the top edge of the support ring, a gear is fixedly connected to the output shaft of the motor, and two discharge boxes are fixedly connected to the top of the support ring.
[0015] Through the above technical solution, the water or material in the discharge box is put into the cylinder during the rotation of the fan-shaped baffle, thereby automating the processing and preparation, and achieving higher processing and preparation efficiency.
[0016] Furthermore, a second baffle is slidably connected to one side of each of the two discharge boxes, the bottom of the inner wall of each of the two discharge boxes is inclined downward at a 45-degree angle, and both discharge boxes are connected to the upper surface of the filling box, with a common through hole between the filling box and the discharge box.
[0017] The above technical solution enables the addition of materials and water from the discharge box to the device at an angle, making the addition of materials and water smoother and preventing blockages and residues.
[0018] Furthermore, a fan-shaped baffle is fixedly connected to the middle of the outer wall of the rotating rod. The fan-shaped baffle is fan-shaped and is attached to the upper surface of the inner wall of the feeding box. The fan-shaped baffle can block the through hole between the feeding box and the discharge box. A mounting plate is fixedly connected to the top of one side of one of the fixing frames. Two torsion rods are rotatably connected to the upper surface of the mounting plate.
[0019] The above technical solution provides the necessary power to squeeze out excess water from the regulator, thus enabling the aggregation regulator to be realized.
[0020] Furthermore, the two torsion bars are parallel to each other, and the upper surfaces of the two torsion bars are rotatably connected to a common fixed bar. The two ends of the lower surface edges of the two fixed bars are respectively rotatably connected to the upper surface edges of the torsion bars. The torsion bars, fixed bars, and mounting plates form a parallelogram shape. A lever frame is fixedly connected to one side of the fixed bar, and one side of the lever frame can correspond to one side of the upright plate.
[0021] The above technical solution allows for the extrusion and removal of the prepared mortar conditioner, thereby removing excess water, resulting in a smaller footprint for the mortar conditioner and greater aggregation of the conditioner.
[0022] Furthermore, a toothed ring is fixedly connected to the middle of the lower surface of the fixed rod, and two toothed discs are fixedly connected to the outer wall of the rotating rod, with the two toothed discs respectively positioned above the outer wall and at the top of the rotating rod.
[0023] Furthermore, one of the toothed discs meshes with a gear, and the other toothed disc and the toothed ring are on the same horizontal plane and mesh with each other, and the toothed ring moves around the outer wall of the toothed disc. A plurality of stirring rods are fixedly connected to the middle of the outer wall of the rotating rod, and the plurality of stirring rods are placed inside the cylindrical column.
[0024] The above technical solution enables the mixing of mortar conditioner in the device and automatic feeding and water addition, resulting in a highly automated device with high processing efficiency and easy operation. This achieves the goal of making mortar conditioner preparation more time-saving and labor-saving.
[0025] 3. Beneficial effects
[0026] This invention provides a low-pollution mortar conditioner preparation system. It has the following beneficial effects:
[0027] 1. This utility model provides a low-pollution mortar conditioner preparation system. Through the setting of fan-shaped baffles and stirring rods, the device can stir the mortar conditioner in the device and automatically feed and add water, making the device highly automated, efficient, and easy to operate. During use, after the motor is turned on, the fan-shaped baffles rotate to put water or material from the discharge box into the cylinder, thereby carrying out automated processing and preparation, achieving higher processing efficiency and saving time and effort in the automated preparation of mortar conditioners.
[0028] 2. This utility model provides a low-pollution mortar conditioner preparation system. By setting up a push plate and a vertical plate, the device can squeeze and remove the prepared mortar conditioner, thereby removing excess water and reducing the footprint of the mortar conditioner. During use, the toothed ring can move around the toothed disc, thereby pushing the vertical plate to squeeze out excess water from the mortar and reduce the footprint of the mortar conditioner, making the conditioner more concentrated. Attached Figure Description
[0029] Figure 1 This is a front view schematic diagram of the present invention;
[0030] Figure 2 This is a side view of the present invention;
[0031] Figure 3 This is a cross-sectional view of the present invention;
[0032] Figure 4 This is a schematic diagram of the layout of this utility model;
[0033] Figure 5 For practical purposes Figure 3 Diagram A in the middle.
[0034] In the picture:
[0035] 1. Main body; 2. First baffle; 3. Telescopic spring rod; 4. Push plate; 5. Vertical plate; 6. Fixing frame; 7. Cylindrical column; 8. Feeding box; 9. Support ring; 10. Motor; 11. Gear; 12. Discharge box; 13. Second baffle; 14. Mounting plate; 15. Torsion rod; 16. Fixing rod; 17. Pulley frame; 18. Gear ring; 19. Rotating rod; 20. Gear disc; 21. Stirring rod; 23. Fan-shaped baffle. Detailed Implementation
[0036] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Specific implementation method 1:
[0038] Please see Figure 1 , Figure 3 , Figure 5This embodiment of a low-pollution mortar conditioner preparation system includes a main body 1. Multiple telescopic spring rods 3 arranged in a linear array are fixedly connected to one side of the main body 1. Each telescopic spring rod 3 consists of a spring and a sleeve, with the spring positioned on the outer wall of the sleeve. One end of each telescopic spring rod 3 is fixedly connected to a common vertical plate 5. Two fixing frames 6 are fixedly connected to the top edge of the main body 1. A common cylindrical column 7 is fixedly connected to one side of each fixing frame 6. The bottom of the cylindrical column 7 is conical and positioned directly above the main body 1. A filling box 8 is connected to the top of the cylindrical column 7. A rotating rod 19 is rotatably connected to the middle of the filling box 8. A first baffle 2 is rotatably connected to the bottom of one side of the main body 1. The bottom sides of the first baffle 2 are rotatably connected to the main body 1, and the first baffle 19... A baffle 2 has multiple mesh openings in the middle. A push plate 4 is fixedly connected to the bottom of one side of the upright plate 5. The lower surface of the push plate 4 is in contact with the main body 1. Two torsion rods 15 are parallel to each other. The upper surfaces of the two torsion rods 15 are rotatably connected to a common fixed rod 16. The two ends of the lower surface edges of the two fixed rods 16 are rotatably connected to the upper surface edges of the torsion rods 15 respectively. The torsion rods 15, the fixed rods 16 and the mounting plate 14 form a parallelogram shape. A lever frame 17 is fixedly connected to one side of the fixed rod 16. One side of the lever frame 17 can correspond to one side of the upright plate 5. A toothed ring 18 is fixedly connected to the middle of the lower surface of the fixed rod 16. Two toothed discs 20 are fixedly connected to the outer wall of the rotating rod 19. The two toothed discs 20 are respectively placed above the outer wall and the top of the rotating rod 19.
[0039] In this embodiment, a low-pollution mortar conditioner preparation system is described. It should be noted that the push plate 4 and the vertical plate 5 enable the device to squeeze and remove the prepared mortar conditioner, thereby removing excess water and reducing the footprint of the mortar conditioner. During use, the toothed ring 18 can move around the toothed disc 20, thereby pushing the vertical plate 5, achieving the purpose of squeezing out excess water from the mortar, reducing the footprint of the mortar conditioner, and making the conditioner more concentrated.
[0040] The working principle of the above embodiment is as follows: First, the raw materials of mortar conditioner and sufficient water are put into two discharge boxes 12 respectively. Then, the second baffle 13 is pushed to close the discharge box 12 and the motor 10 at the top of the support ring 9 is turned on. When the motor 10 is running, the gear 11 meshes with one of the gear discs 20 and rotates, thereby causing the gear disc 20 to drive the rotating rod 19 to rotate. When the rotating rod 19 rotates, the fan-shaped baffle 23 on the outer wall of the rotating rod 19 rotates on the upper surface of the inner wall of the filling box 8. After the fan-shaped baffle 23 rotates and moves away from the filling box 8 and the through hole of the discharge box 12, the discharge box 12 can add water and mortar conditioner to the cylinder 7 respectively to prepare raw materials. The stirring rod 21 on the outer wall of the rotating rod 19 mixes the water and raw materials, thereby automatically preparing the mortar conditioner. Specific implementation method 2:
[0042] Please see Figure 1 , Figure 2 , Figure 4 This embodiment of a low-pollution mortar conditioner preparation system includes a main body 1. Multiple telescopic spring rods 3 arranged in a linear array are fixedly connected to one side of the main body 1. Each telescopic spring rod 3 consists of a spring and a sleeve, with the spring positioned on the outer wall of the sleeve. One end of each telescopic spring rod 3 is fixedly connected to a common vertical plate 5. Two fixing frames 6 are fixedly connected to the top edge of the main body 1. A common cylindrical column 7 is fixedly connected to one side of each fixing frame 6. The bottom of the cylindrical column 7 is conical and positioned directly above the main body 1. A feeding box 8 is connected to the top of the cylindrical column 7. A rotating rod 19 is rotatably connected to the middle of the feeding box 8. A support ring 9 is fixedly connected to the top of the outer wall of the cylindrical column 7. A motor 10 is fixedly connected to the top edge of the support ring 9. A gear 11 is fixedly connected to the output shaft of the motor 10. Two discharge boxes 12 are fixedly connected to the top of the support ring 9. One side of each discharge box 12 is slidably connected... A second baffle 13 is connected to the bottom of the inner walls of the two discharge boxes 12, which are inclined downward at a 45-degree angle. Both discharge boxes 12 are connected to the upper surface of the feeding box 8. A common through hole is opened between the feeding box 8 and the discharge box 12. A fan-shaped baffle 23 is fixedly connected to the middle of the outer wall of the rotating rod 19. The fan-shaped baffle 23 is fan-shaped and is attached to the upper surface of the inner wall of the feeding box 8. The fan-shaped baffle 23 can block the through hole between the feeding box 8 and the discharge box 12. A mounting plate 14 is fixedly connected to the top of one side of the fixing frame 6. Two torsion rods 15 are rotatably connected to the upper surface of the mounting plate 14. One gear 20 meshes with the gear 11, and the other gear 20 is on the same horizontal plane and meshes with the gear ring 18. The gear ring 18 moves around the outer wall of the gear 20. Multiple stirring rods 21 are fixedly connected to the middle of the outer wall of the rotating rod 19. The multiple stirring rods 21 are placed inside the cylinder 7.
[0043] This embodiment of a low-pollution mortar conditioner preparation system, it should be noted, is equipped with a fan-shaped baffle 23 and a stirring rod 21, which enables the device to stir the mortar conditioner in the device and automatically feed and add water, making the device highly automated, efficient, and easy to operate. During use, after the motor 10 is turned on, the fan-shaped baffle 23 rotates to put water or material from the discharge box 12 into the cylinder 7, thereby carrying out automated processing and preparation, achieving higher processing and preparation efficiency, and making the automated preparation of mortar conditioner more time-saving and labor-saving.
[0044] The working principle of the above embodiment is as follows: When the motor 10 is running and continuously discharging the prepared mortar conditioner, the cylinder 7 discharges the internal mortar conditioner to the top of the main body 1. As the rotating rod 19 rotates, the toothed disc 20 at the top of the rotating rod 19 meshes with the toothed ring 18 during rotation. Under the limitation of the torsion rod 15 and the fixed rod 16, the toothed ring 18 moves around the outer wall of the toothed disc 20. As the toothed disc 20 moves, the fixed rod 16 pushes the frame 17 on one side, pushing the upright plate 5. This causes the telescopic spring rod 3 at the bottom of the upright plate 5 to be compressed and stored. The push plate 4 pushes the mortar conditioner at the top of the main body 1. As the mortar conditioner is pushed to the side of the first baffle 2 for compression, the excess water in the mortar conditioner is squeezed out from the mesh of the first baffle 2, and the mortar conditioner becomes more concentrated.
[0045] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0046] Although specific embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these specific embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A low-pollution mortar regulator preparation system comprising a main body (1), characterized in that: One side of the main body (1) is fixedly connected to a plurality of telescopic spring rods (3) arranged in a linear array. The telescopic spring rods (3) are composed of springs and sleeves, with the springs placed on the outer wall of the sleeves. One end of the plurality of telescopic spring rods (3) is fixedly connected to a common upright plate (5). Two fixed brackets (6) are fixedly connected to the top edge of the main body (1). One side of the two fixed brackets (6) is fixedly connected to a common cylindrical column (7). The bottom of the cylindrical column (7) is conical and is placed directly above the main body (1). The top of the cylindrical column (7) is connected to a feeding box (8). A rotating rod (19) is rotatably connected to the middle of the feeding box (8).
2. A low contamination mortar regulator preparation system according to claim 1, characterized in that: The bottom side of the main body (1) is rotatably connected to a first baffle (2), the bottom sides of the first baffle (2) are rotatably connected to the main body (1), and the middle of the first baffle (2) has multiple mesh holes. The bottom side of the upright plate (5) is fixedly connected to a push plate (4), and the lower surface of the push plate (4) is in contact with the main body (1).
3. A low contamination mortar regulator preparation system according to claim 1, characterized in that: A support ring (9) is fixedly connected to the top of the outer wall of the cylinder (7). A motor (10) is fixedly connected to the top edge of the support ring (9). A gear (11) is fixedly connected to the output shaft of the motor (10). Two discharge boxes (12) are fixedly connected to the top of the support ring (9).
4. A low contamination mortar regulator preparation system according to claim 3, characterized in that: A second baffle (13) is slidably connected to one side of each of the two discharge boxes (12). The bottom of the inner wall of each of the two discharge boxes (12) is inclined downward at a 45-degree angle. Both discharge boxes (12) are connected to the upper surface of the feeding box (8). A common through hole is opened between the feeding box (8) and the discharge box (12).
5. A low contamination mortar regulator preparation system according to claim 1, characterized in that: A fan-shaped baffle (23) is fixedly connected to the middle of the outer wall of the rotating rod (19). The fan-shaped baffle (23) is shaped like a fan and is attached to the upper surface of the inner wall of the feeding box (8). The fan-shaped baffle (23) can block the through hole between the feeding box (8) and the discharge box (12). A mounting plate (14) is fixedly connected to the top of one side of one of the fixing frames (6). Two torsion rods (15) are rotatably connected to the upper surface of the mounting plate (14).
6. A low contamination mortar regulator preparation system according to claim 5, characterized in that: The two torsion bars (15) are parallel to each other, and the upper surfaces of the two torsion bars (15) are rotatably connected to a common fixed bar (16). The two ends of the lower surface edges of the two fixed bars (16) are rotatably connected to the upper surface edges of the torsion bars (15). The torsion bars (15), the fixed bars (16), and the mounting plate (14) form a parallelogram shape. A dial frame (17) is fixedly connected to one side of the fixed bar (16), and one side of the dial frame (17) can correspond to one side of the upright plate (5).
7. A low contamination mortar regulator preparation system according to claim 6, characterized in that: A toothed ring (18) is fixedly connected to the middle of the lower surface of the fixed rod (16), and two toothed discs (20) are fixedly connected to the outer wall of the rotating rod (19), with the two toothed discs (20) respectively located above the outer wall and at the top of the rotating rod (19).
8. A low contamination mortar regulator preparation system according to claim 7, characterized in that: One of the gear discs (20) meshes with the gear (11), and the other gear disc (20) is on the same horizontal plane and meshes with the gear ring (18). The gear ring (18) moves around the outer wall of the gear disc (20). A plurality of stirring rods (21) are fixedly connected to the middle of the outer wall of the rotating rod (19). The plurality of stirring rods (21) are placed inside the cylindrical column (7).