Water spraying ring for atomization evaporator

By introducing splicing components and multiple protective structures into the water spray ring, the problem of inconvenient disassembly of the water spray ring is solved, achieving rapid maintenance and efficient atomization, making it suitable for high-pressure and highly corrosive environments.

CN224253112UActive Publication Date: 2026-05-19ZOUCHENG CITY BEIHUA ELECTRICAL EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZOUCHENG CITY BEIHUA ELECTRICAL EQUIP CO LTD
Filing Date
2025-06-18
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

The water spray rings used in existing atomizing evaporators are connected by bolts, which makes them inconvenient to disassemble and leads to low maintenance efficiency.

Method used

The design employs a modular assembly system, including a rotating disc, sliding sleeve, limit block, and fixed sleeve, enabling rapid assembly and disassembly of the water spray ring, reducing the use of bolts, and enhancing the stability and durability of the equipment through structures such as reinforcing covers, protective sleeves, and corrosion-resistant sleeves.

Benefits of technology

It enables quick disassembly and installation of the water spray ring, reducing maintenance time and workload, while improving the stability and atomization effect of the equipment in high-pressure and high-corrosion environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a water spray ring for an atomization evaporator, which belongs to the technical field of water spray rings for atomization evaporators and is characterized by comprising a water inlet pipe, the top of the water inlet pipe is communicated with a water feeding pipe body, and the front side of the water feeding pipe body is communicated with a water feeding pipe crescent spray ring. The front side of the water feeding pipe crescent spray ring is rotationally connected with two splicing assemblies, the front sides of the two splicing assemblies are fixedly connected with a rear crescent spray ring, and the surface of the water feeding pipe body is sleeved with two pipe clamps; and the splicing assembly comprises a rotating disc, a sliding sleeve is fixedly connected to the front side of the rotating disc, and a limiting block is fixedly connected to the front side of the sliding sleeve, so that the problem that two crescent spraying rings are connected through bolts in most of existing water spraying rings for most atomization evaporators, but if the two crescent spraying rings are connected through the bolts, the limiting block cannot be used for limiting the crescent spraying rings can be solved. And the problems that the workload of a user is increased and the maintenance efficiency is reduced are solved.
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Description

Technical Field

[0001] This utility model relates to the technical field of spray rings for atomizing evaporators, and particularly to a spray ring for atomizing evaporators. Background Technology

[0002] With industrial development, the discharge of industrial wastewater has increased. Industries such as coal chemical industry face the requirement of zero wastewater discharge. Traditional solutions for treating difficult wastewater include: 1) using waste heat from the enterprise for evaporation and crystallization. Although this method is thorough and technologically mature, it is costly, requires a large amount of steam, has high requirements for equipment materials, and involves large investments. It is not suitable for treating large volumes of water with high salinity. 2) using natural evaporation ponds. This method relies on natural conditions, has low operating costs and is simple to manage, but it requires a large area and is constrained by climatic factors such as sunlight, wind, temperature, and seasons, resulting in low efficiency. Therefore, more efficient and economical wastewater treatment equipment is needed, and atomizing evaporators have emerged to meet this need.

[0003] To address the aforementioned issues, existing patents offer solutions. Most existing atomizing evaporators use a water spray ring that is connected to two crescent-shaped spray rings with bolts. However, connecting the two crescent-shaped spray rings with bolts makes disassembly inconvenient, increasing the user's workload and reducing maintenance efficiency.

[0004] To address this, a water spray ring for an atomizing evaporator is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a water spray ring for an atomizing evaporator, which solves the problem that most existing water spray rings for atomizing evaporators are connected to two crescent-shaped spray rings by bolts. However, connecting two crescent-shaped spray rings by bolts is not convenient for disassembly, which increases the workload of users and reduces maintenance efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a water spray ring for an atomizing evaporator, comprising a water inlet pipe, the top of which is connected to a water supply pipe body, the front side of which is connected to a water supply pipe crescent spray ring, the front side of which is rotatably connected to two splicing components, the front side of which is fixedly connected to a rear crescent spray ring, and the surface of which is fitted with two pipe clamps;

[0007] The splicing assembly includes a rotating disk, a sliding sleeve fixedly connected to the front side of the rotating disk, a limit block fixedly connected to the front side of the sliding sleeve, a fixed sleeve provided on the front side of the rotating disk, a groove provided on the rear side of the fixed sleeve, and an insertion hole provided on the rear side of the groove.

[0008] Preferably, the surface of the water supply pipe body is provided with a reinforcing cover, and a top cover is snapped onto the top of the reinforcing cover.

[0009] Preferably, a sliding block is fixedly connected to the rear side of the reinforcing cover, and a sliding groove is provided on the front side of the top cover to cooperate with the sliding block.

[0010] Preferably, both the reinforcing cover and the top cover are fixedly connected to a protective sleeve inside, and both protective sleeves are in contact with the surface of the water pipe body.

[0011] Preferably, both the upper crescent-shaped spray ring and the lower crescent-shaped spray ring are fixedly connected to a protective mesh frame inside.

[0012] Preferably, a corrosion-resistant sleeve is fitted on the surface of the water supply pipe body, and a corrosion-resistant pipe is fixedly connected to the inner wall of the water supply pipe body.

[0013] Preferably, both the upper crescent-shaped spray ring and the lower crescent-shaped spray ring are fixedly connected to a protective cover, and the protective cover is fixedly connected to a waterproof sleeve.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This application, through the innovative design of the splicing components, utilizes the grooves and insertion holes of the rotating disk, sliding sleeve, limiting block and fixed sleeve to achieve quick splicing and disassembly of the crescent spray ring of the water inlet pipe and the rear crescent spray ring without bolts. The rotation function of the rotating disk allows the spray ring to open and close flexibly, greatly shortening maintenance time and reducing workload.

[0016] 2. This application improves the stability and durability of the equipment in high-pressure and highly corrosive environments by using multiple protective structures, such as pipe clamps to fix the pipes, reinforcing covers and top covers to enhance structural strength, protective sleeves to absorb vibration, protective mesh frames to intercept impurities, corrosion-resistant sleeves and corrosion-resistant pipes to resist corrosion, and protective covers and waterproof sleeves to prevent leakage. This ensures uniform and efficient atomization. Attached Figure Description

[0017] Figure 1 This is an overall structural diagram of the spray ring used in the atomizing evaporator of this utility model;

[0018] Figure 2 This is a schematic diagram showing the disassembled assembly of the present invention;

[0019] Figure 3 This is a schematic diagram showing the disassembled reinforcing cover and top cover of this utility model;

[0020] Figure 4 This is a cross-sectional schematic diagram of the water supply pipe body, corrosion-resistant sleeve, and corrosion-resistant pipe of this utility model;

[0021] Figure 5 This is a cross-sectional schematic diagram of a partial component of this utility model;

[0022] Figure 6This utility model Figure 1 Enlarged diagram of point A in the middle.

[0023] In the diagram, 1. Inlet pipe; 2. Main body of water supply pipe; 3. Crescent-shaped spray ring of water supply pipe; 4. Splicing assembly; 401. Rotating disc; 402. Sliding sleeve; 403. Limiting block; 404. Fixing sleeve; 405. Groove; 406. Insertion hole; 5. Rear crescent-shaped spray ring; 6. Pipe clamp; 7. Reinforcing cover; 8. Top cover; 9. Sliding block; 10. Sliding groove; 11. Protective sleeve; 12. Protective mesh frame; 13. Corrosion-resistant sleeve; 14. Corrosion-resistant pipe; 15. Protective cover; 16. Waterproof sleeve. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-6 The present invention provides the following technical solution:

[0026] A water spray ring for an atomizing evaporator includes a water inlet pipe 1, the top of the water inlet pipe 1 is connected to a water supply pipe body 2, the front side of the water supply pipe body 2 is connected to a water supply pipe crescent spray ring 3, the front side of the water supply pipe crescent spray ring 3 is rotatably connected to two splicing components 4, the front side of the two splicing components 4 is fixedly connected to a rear crescent spray ring 5, and two pipe clamps 6 are sleeved on the surface of the water supply pipe body 2.

[0027] The splicing component 4 includes a rotating disk 401, a sliding sleeve 402 fixedly connected to the front side of the rotating disk 401, a limit block 403 fixedly connected to the front side of the sliding sleeve 402, a fixed sleeve 404 provided on the front side of the rotating disk 401, a groove 405 provided on the rear side of the fixed sleeve 404, and an insertion hole 406 provided on the rear side of the groove 405.

[0028] In this embodiment: an inlet pipe 1 is connected to an external water source to transport the liquid to be atomized. An upper water pipe body 2 serves as the main pipe, connecting the inlet pipe 1 and the upper water pipe crescent spray ring 3 to transmit the liquid to the spray ring. The upper water pipe crescent spray ring 3 is rotatably connected to the splicing assembly 4 at its front, responsible for initial atomization spraying. The splicing assembly 4 enables rapid splicing of the upper water pipe crescent spray ring 3 and the rear crescent spray ring 5. The rear crescent spray ring 5 is fixedly connected to the splicing assembly 4, working in conjunction with the upper water pipe crescent spray ring 3 to complete the annular spraying. A pipe clamp 6 is fitted onto the surface of the upper water pipe body 2 to fix the pipe position. To prevent vibration-induced displacement, a rotating disk 401, sliding sleeve 402, limiting block 403, fixed sleeve 404, groove 405, and insertion hole 406 are designed. The sliding sleeve 402 engages with the groove 405 and insertion hole 406 of the fixed sleeve 404, allowing for boltless assembly, significantly reducing disassembly difficulty and user workload. The rotating design of the rotating disk 401 allows the two crescent-shaped spray rings to open and close flexibly, facilitating quick inspection of internal components and shortening maintenance time. The limiting block 403 prevents the sliding sleeve 402 from detaching from the fixed sleeve 404, ensuring connection stability during operation and preventing loosening and leakage due to vibration.

[0029] Specifically, such as Figure 3 As shown, a reinforcing cover 7 is provided on the surface of the water pipe body 2, and a top cover 8 is snapped onto the top of the reinforcing cover 7.

[0030] Specifically, such as Figure 3 As shown, a sliding block 9 is fixedly connected to the rear side of the reinforcing cover 7, and a sliding groove 10 that cooperates with the sliding block 9 is opened on the front side of the top cover 8.

[0031] Specifically, such as Figure 3 As shown, protective sleeves 11 are fixedly connected inside both the reinforcing cover 7 and the top cover 8, and both protective sleeves 11 are in contact with the surface of the water pipe body 2.

[0032] In this embodiment: By setting up a reinforcing cover 7 and a top cover 8, the reinforcing cover 7 wraps around the water pipe body 2, sharing the external pressure, preventing the pipe from deforming due to long-term use or external impact, and extending the equipment life. By setting up a sliding block 9 and a sliding groove 10, the cooperation between the sliding block 9 and the sliding groove 10 ensures that the top cover 8 is installed in an accurate position, avoiding a decrease in sealing performance or uneven structural stress due to misalignment. By setting up a protective sleeve 11, the protective sleeve 11 can absorb the vibration during equipment operation, reduce the hard collision between the pipe and the reinforcing cover 7 or the top cover 8, reduce noise and prevent wear.

[0033] Specifically, such as Figure 6 As shown, protective net frames 12 are fixedly connected inside both the upper crescent spray ring 3 and the rear crescent spray ring 5.

[0034] Specifically, such as Figure 4As shown, a corrosion-resistant sleeve 13 is fitted on the surface of the water supply pipe body 2, and a corrosion-resistant pipe 14 is fixedly connected to the inner wall of the water supply pipe body 2.

[0035] In this embodiment: by setting up a protective mesh frame 12, the mesh frame structure can intercept large particulate impurities in the wastewater, avoid clogging the nozzles, and ensure stable atomization effect. By setting up a corrosion-resistant sleeve 13 and a corrosion-resistant pipe 14, the corrosion-resistant material can resist the erosion of corrosive components such as acids and alkalis in the wastewater, which is suitable for high-salt and high-corrosion wastewater treatment environments such as coal chemical industry. The inner wall corrosion-resistant pipe 14 can prevent the pipe from being corroded and perforated, avoid wastewater leakage causing equipment damage or environmental pollution, and improve system safety.

[0036] Specifically, such as Figure 5 As shown, a protective cover 15 is fixedly connected inside the crescent-shaped spray ring 3 and the rear crescent-shaped spray ring 5 of the water pipe, and a waterproof sleeve 16 is fixedly connected inside the protective cover 15.

[0037] In this embodiment: by setting a protective cover 15 and a waterproof sleeve 16, the protective cover 15 prevents deformation when the upper crescent spray ring and the rear crescent spray ring 5 collide, thus maintaining atomization uniformity. The waterproof sleeve 16 fills the gap at the connection point to prevent water from leaking from the interface between the spray ring and the pipe, which can ensure system stability, especially in high-pressure water spray scenarios.

[0038] Working principle: External water source is input through inlet pipe 1, and then transported through upper water pipe body 2 to the crescent-shaped spray ring 3 connected to it. The liquid is initially atomized and sprayed out here. The crescent-shaped spray ring 3 is rotatably connected to the rear crescent-shaped spray ring 5 through splicing component 4. The rotating disk 401 in splicing component 4 can drive the sliding sleeve 402 to slide in the groove 405 of the fixed sleeve 404. The limiting block 403 cooperates with the insertion hole 406 to realize the quick splicing and fixing of the two, forming a ring-shaped water spray structure. The liquid is evenly sprayed from the spray holes of the crescent-shaped spray ring 3 and the rear crescent-shaped spray ring 5 of the water supply pipe to complete atomization. During operation, the pipe clamp 6 fixes the water supply pipe body 2 to prevent vibration and displacement. The reinforcing cover 7 and the top cover 8 are connected by the sliding block 9 and the sliding groove 10. Combined with the internal protective sleeve 11, the pipe structure strength is enhanced and vibration is absorbed. The protective mesh frame 12 inside the crescent-shaped spray ring 3 and the rear crescent-shaped spray ring 5 of the water supply pipe intercepts impurities to prevent the spray holes from being blocked. The corrosion-resistant sleeve 13 and the corrosion-resistant pipe 14 resist liquid corrosion.

[0039] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A water spray ring for an atomizing evaporator, comprising a water inlet pipe (1), characterized in that: The top of the inlet pipe (1) is connected to the upper water pipe body (2), the front side of the upper water pipe body (2) is connected to the upper water pipe crescent spray ring (3), the front side of the upper water pipe crescent spray ring (3) is rotatably connected to two splicing components (4), the front side of the two splicing components (4) is fixedly connected to the rear crescent spray ring (5), and the surface of the upper water pipe body (2) is fitted with two pipe clamps (6). The splicing assembly (4) includes a rotating disk (401), a sliding sleeve (402) is fixedly connected to the front side of the rotating disk (401), a limit block (403) is fixedly connected to the front side of the sliding sleeve (402), a fixed sleeve (404) is provided on the front side of the rotating disk (401), a groove (405) is provided on the rear side of the fixed sleeve (404), and an insertion hole (406) is provided on the rear side of the groove (405).

2. The water spray ring for an atomizing evaporator according to claim 1, characterized in that: The surface of the water supply pipe body (2) is provided with a reinforcing cover (7), and the top of the reinforcing cover (7) is snapped with a top cover (8).

3. The water spray ring for an atomizing evaporator according to claim 2, characterized in that: The rear side of the reinforcing cover (7) is fixedly connected to a sliding block (9), and the front side of the top cover (8) is provided with a sliding groove (10) that cooperates with the sliding block (9).

4. The water spray ring for an atomizing evaporator according to claim 3, characterized in that: The interior of both the reinforcing cover (7) and the top cover (8) is fixedly connected with protective sleeves (11), and both protective sleeves (11) are in contact with the surface of the water pipe body (2).

5. A water spray ring for an atomizing evaporator according to claim 1, characterized in that: The upper crescent-shaped spray ring (3) and the lower crescent-shaped spray ring (5) are both fixedly connected with protective net frames (12).

6. A water spray ring for an atomizing evaporator according to claim 1, characterized in that: The surface of the water supply pipe body (2) is covered with a corrosion-resistant sleeve (13), and the inner wall of the water supply pipe body (2) is fixedly connected with a corrosion-resistant pipe (14).

7. A water spray ring for an atomizing evaporator according to claim 1, characterized in that: The upper crescent spray ring (3) and the rear crescent spray ring (5) are both fixedly connected to a protective cover (15), and the protective cover (15) is fixedly connected to a waterproof sleeve (16).