Round steel end face spraying device based on one-way side swing
By designing a unidirectional side-swing round steel end face spraying device, the lifting and moving of the spraying machine is realized by using a symmetrical structure and bracket combination, which solves the problem that the existing technology cannot spray the end face of round steel with variable height, and achieves efficient and low-cost spraying effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BAOTOU IRON & STEEL (GROUP) CO LTD
- Filing Date
- 2025-07-02
- Publication Date
- 2026-05-19
AI Technical Summary
Existing automatic spraying equipment cannot effectively spray the end face of round steel with varying heights, resulting in low work efficiency and unsatisfactory spraying results.
Design a round steel end face spraying device based on unidirectional side swing. Utilize a combination of symmetrical structure and multiple supports to realize the lifting and movement of the spraying machine, which can adapt to the spraying of round steel end faces of different heights.
It achieves efficient spraying of the end face of round steel with variable height, reduces manufacturing costs, is simple to operate, and produces good spraying results.
Smart Images

Figure CN224253194U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of round steel end face spraying equipment, specifically relating to a round steel end face spraying device based on unidirectional side swing. Background Technology
[0002] Round steel is a solid steel material with a circular cross-section, widely used as a raw material in the production of seamless steel pipes and the manufacturing of mechanical parts. Sometimes, it is necessary to spray paint onto one end face of the round steel to enhance its corrosion resistance, distinguish its steel grade and production information, improve its recognizability, and enhance its appearance. Currently, most companies use manual spraying, where operators hold a spray gun to apply paint to one end face of the round steel. This method is relatively inefficient and produces unsatisfactory results, making it unsuitable for mass production. Although some large steel mills have adopted automatic spraying devices, these devices can only color the end face of round steel at a fixed height, not those at varying heights. Therefore, it is necessary to develop a device capable of spraying the end face of round steel at varying heights.
[0003] After searching, three patent documents were found to be most relevant to this utility model technology. The specific contents are described below:
[0004] Patent document CN 202010295554.4 discloses an automatic coloring device for the end face of round steel. The device includes a frame, a conveying device, a clamping component, a painting device, a protective cover, a pushing mechanism, a material collection track, a drying device, a stop arm, a collecting device, an alignment device, a positioning plate, and a limiting plate. The device is ingeniously designed. The conveying device transports the round steel to the end face facing the painting device, the clamping device clamps and positions the end of the round steel, the painting device sprays the end face, and the protective cover can seal the spraying environment, realizing automatic spraying of round steel markings. It has the characteristics of low environmental pollution and high work efficiency. However, the device can only color the end face of round steel with a fixed height and cannot color the end face of round steel with a variable height.
[0005] Patent document CN 202010704933.4 discloses an automatic identification and spraying system for the end face of round steel. The system includes an air supply subsystem, a spray gun, a robotic arm, a vision recognition subsystem, a paint tank, a communication control cabinet, an oil-water separator, and a paint supply subsystem. The system is ingeniously designed. The vision recognition subsystem can identify, locate, and photograph the end face of the round steel. The communication control cabinet provides position information for the spraying work and controls the position of the spray gun to realize automatic spraying of the end face of the round steel. The paint tank is drawn by a diaphragm pump to provide pressure for the spray gun. It has the characteristics of good spraying quality and high work efficiency. However, the system can only spray the end face of round steel at a fixed height and cannot spray the end face of round steel at a variable height.
[0006] Patent document CN 202021444095.3 discloses a round steel end face spraying device. The device includes an air supply subsystem, a spray gun, a robotic arm, a vision recognition subsystem, a paint tank, a multi-functional control card, an oil-water separator, and a paint supply subsystem. The device is ingeniously designed. The vision recognition subsystem can identify, locate, and photograph the round steel end face. The multi-functional control card provides position information for the spraying work and controls the position of the spray gun to realize automatic spraying of the round steel end face. The paint tank is drawn by a diaphragm pump to provide pressure for the spray gun. It has the characteristics of good spraying quality and high work efficiency. However, the device can only spray round steel end faces with a fixed height and cannot spray round steel end faces with a variable height. Utility Model Content
[0007] To overcome one or more problems existing in the prior art, this utility model provides a unidirectional side-swing round steel end face spraying device. This utility model is designed based on a symmetrical structure. The combined use of the seventh bracket and bolts can achieve both the relative arrangement of the two first brackets and the relative arrangement of the two inverted fifth brackets; the combined use of the fourth bracket and bolts can achieve both the relative arrangement of the two upright fifth brackets and the relative arrangement of the two linear bearings; the combined use of the fifth bracket and rolling bearings can achieve the swinging of the sixth bracket (two servo motors can be installed at one end of the two drive shafts, driving the servo motors to achieve precise swinging of the sixth bracket), thereby realizing the lifting and lowering movement of the spraying machine; the use of linear bearings can achieve the horizontal movement of the connecting rod; the use of the connecting rod can achieve the relative arrangement of the two second brackets; the use of the third bracket can achieve the positioning connection of the connecting rod and the second bracket; the combined use of wheels and axles can achieve the forward and backward movement of the first bracket in the horizontal direction; and the use of the spraying machine can achieve the spraying of the round steel end face. Therefore, the device of this utility model has relatively good performance.
[0008] The technical solution adopted by this utility model to solve its technical problem is as follows.
[0009] The unidirectional side-swing round steel end face spraying device provided by this utility model includes two first supports, two second supports, four third supports, one fourth support, four fifth supports, two sixth supports, one seventh support, one spraying machine, two linear bearings, four connecting rods, thirty-two bolts, eight rolling bearings, four wheels and four axles;
[0010] The first bracket is composed of two first bodies, two first protrusions, four second protrusions, and one third protrusion connected together. The first bodies, first protrusions, and third protrusions are all symmetrical cuboid structures. The two first bodies are arranged opposite each other, and the two first protrusions are arranged opposite each other and located on the upper surfaces of the two first bodies respectively. The four second protrusions are divided into two groups and located on the lower surfaces of the two first bodies respectively. The third protrusion is located between the two first protrusions. The vertical cross-section of the second protrusion is a symmetrical isosceles trapezoid shape. A first through-slot in the shape of an isosceles trapezoid can be formed between the two second protrusions in each group, and the wheel passes through the first through-slot. A cylindrical first through-hole is opened on the left end face of the second protrusion, and the axle passes through the first through-hole. Two cylindrical second through-holes are symmetrically opened on the rear end face of the third protrusion, and the bolt passes through the second through-hole.
[0011] The second bracket is composed of a second body and four fourth protrusions connected together. Both the second body and the fourth protrusions are symmetrical rectangular parallelepiped structures. The four fourth protrusions are arranged opposite each other in pairs and are located on the left end face of the second body. A first screw hole is opened at each of the four corners of the left end face of the second body, and the bolt is screwed into the first screw hole. A cylindrical first groove is opened in the middle part of the left end face of the fourth protrusion, and the end of the connecting rod passes through the first groove. Two cylindrical third through holes are symmetrically opened on the upper end face of the fourth protrusion, and the fifth protrusion of the third bracket passes through the third through holes.
[0012] The third support consists of a third body and two fifth protrusions connected together. The third body is a symmetrical cuboid structure, and the two fifth protrusions are arranged opposite each other and are located on the lower end face of the third body. The fifth protrusion is a symmetrical cylindrical structure used to pass through the third through hole of the second support and the second through groove of the connecting rod.
[0013] The fourth bracket is composed of a fifth body and two seventh protrusions connected together. Both the fifth body and the seventh protrusions are symmetrical rectangular parallelepiped structures. The two seventh protrusions are arranged opposite each other and are located on the lower end face of the fifth body. The upper end face of the fifth body has two sets of eight cylindrical sixth through holes symmetrically opened, and the bolts are inserted into the sixth through holes. The left end face of the seventh protrusion has four cylindrical seventh through holes symmetrically opened, and the sixth protrusion of the linear bearing is inserted into the seventh through holes. The four corners of the left end face of the seventh protrusion are each provided with a second screw hole, and the bolts are screwed into the second screw holes.
[0014] The fifth bracket is composed of a sixth body and two eighth protrusions connected together. The sixth body and the eighth protrusions are both symmetrical rectangular parallelepiped structures. The two eighth protrusions are arranged opposite each other and are located on the upper end face of the sixth body. A third screw hole is opened at each of the four corners of the upper end face of the sixth body, and the bolt is screwed into the third screw hole. A cylindrical second groove is opened in the middle of the rear end face of the eighth protrusion, and the rolling bearing passes through the second groove. A cylindrical eighth through hole is opened at the axis of the second groove, and the bearing section of the sixth bracket passes through the eighth through hole.
[0015] The sixth bracket is composed of two seventh bodies, two ninth protrusions, and four bearing segments connected together. The seventh bodies and the ninth protrusions are both cuboid symmetrical structures. The two seventh bodies are arranged opposite each other, and the two ninth protrusions are arranged opposite each other and located between the two seventh bodies. The four bearing segments are arranged opposite each other in pairs and are located on the front and rear four end faces of the two seventh bodies respectively. The bearing segments are cylindrical symmetrical structures used to carry the rolling bearings.
[0016] The seventh bracket is composed of an eighth body and four tenth protrusions connected together. The eighth body and the tenth protrusions are both symmetrical rectangular structures. The four tenth protrusions are arranged opposite each other in pairs and are located on the upper end face of the eighth body. The upper end face of the eighth body has two sets of eight cylindrical ninth through holes symmetrically opened, and the bolts are inserted into the ninth through holes. A fourth screw hole is opened in the middle part of the rear end face of the tenth protrusion, and the bolts are screwed into the fourth screw hole.
[0017] In some embodiments, the spraying machine comprises a ninth body, an eleventh boss, and a twelfth boss connected together. The ninth body is a symmetrical rectangular parallelepiped structure, and the eleventh and twelfth bosses are both symmetrical cylindrical structures. The eleventh boss is located on the right end face of the ninth body, and the twelfth boss is located on the right end face of the eleventh boss. A cylindrical tenth through hole is formed at each of the four corners of the right end face of the ninth body, and the bolt passes through the tenth through hole. A cylindrical cavity is formed inside the eleventh boss, and the cavity is used to hold the pigment. A plurality of cylindrical eleventh through holes are evenly formed on the right end face of the twelfth boss, which are used as pigment ejection holes.
[0018] In some embodiments, the linear bearing comprises a fourth body and four sixth bosses connected together. The fourth body has a symmetrical rectangular parallelepiped structure. The four sixth bosses are arranged opposite each other in pairs and are located on the left end face of the fourth body. A cylindrical fourth through hole is opened at each of the four corners of the left end face of the fourth body, and the bolt passes through the fourth through hole. The sixth boss has a symmetrical cylindrical structure. A cylindrical fifth through hole is opened at the axial part of the sixth boss. The middle part of the connecting rod passes through the fifth through hole, which also passes through the fourth body. A cage, balls, and retaining rings are also provided inside the sixth boss.
[0019] In some embodiments, the connecting rod is a cylindrical symmetrical structure, with the middle part of the connecting rod passing through the fifth through hole of the linear bearing, and the two ends of the connecting rod passing through the first groove of the second bracket; the two ends of the connecting rod are respectively provided with two opposing semi-cylindrical second through slots, and the fifth boss of the third bracket passes through the second through slots.
[0020] The beneficial effects of this utility model are as follows:
[0021] 1) The unidirectional side-swing round steel end face spraying device provided by this utility model includes two first supports, two second supports, four third supports, one fourth support, four fifth supports, two sixth supports, one seventh support, one spraying machine, two linear bearings, four connecting rods, thirty-two bolts, eight rolling bearings, four wheels and four axles. Since the materials are common and easy to process and form, the manufacturing cost of this utility model device is relatively low.
[0022] 2) When using this utility model, initially both sixth supports are vertically positioned. Four connecting rods are moved horizontally and uniformly to the left along the eight fifth through holes of the two linear bearings. The first support carriage is moved horizontally and uniformly so that the sprayer can center the left end face of the round steel from the front and rear directions. According to the setting height of the round steel, the two sixth supports are simultaneously rotated in the forward direction at the same angle until the twelfth protrusion of the sprayer can be directly facing the left end face of the round steel, so that the sprayer can center the left end face of the round steel from the vertical direction. Four connecting rods are moved horizontally and uniformly to the right along the eight fifth through holes of the two linear bearings so that the sprayer can maintain the optimal distance from the left end face of the round steel. When the sprayer is started, the pigment contained in the cavity of the sprayer will be sprayed onto the left end face of the round steel through multiple eleventh through holes. Therefore, the operation of this utility model device is relatively simple.
[0023] 3) This utility model is designed based on a symmetrical structure. The combined use of the seventh bracket and bolts can realize the relative arrangement of the two first brackets and the relative arrangement of the two inverted fifth brackets; the combined use of the fourth bracket and bolts can realize the relative arrangement of the two upright fifth brackets and the relative arrangement of the two linear bearings; the combined use of the fifth bracket and rolling bearings can realize the swing of the sixth bracket, thereby realizing the lifting and lowering movement of the spraying machine; the use of linear bearings can realize the horizontal movement of the connecting rod; the use of the connecting rod can realize the relative arrangement of the two second brackets; the use of the third bracket can realize the positioning connection of the connecting rod and the second bracket; the combined use of the wheel and axle can realize the forward and backward movement of the first bracket in the horizontal direction; the use of the spraying machine can realize the spraying of the round steel end face. Therefore, the device of this utility model has a relatively good effect.
[0024] The unidirectional side-swing round steel end face spraying device provided by this utility model can achieve the purpose of spraying pigment on the end face of round steel. This utility model device has the characteristics of low manufacturing cost, simple operation and good use effect. Attached Figure Description
[0025] Figure 1 This is a front view schematic diagram of the sixth bracket of this utility model when it is set up vertically and the spraying machine is facing the left end face of the round steel.
[0026] Figure 2 This is a left-view structural diagram of the sixth bracket of this utility model when it is set up vertically and the spraying machine is facing the left end face of the round steel.
[0027] Figure 3 This is a top view of the sixth support of this utility model when it is set up vertically and the spraying machine is facing the left end face of the round steel.
[0028] Figure 4 This is a front view schematic diagram of the sixth bracket of this utility model when it is set horizontally and the spraying machine is facing the left end face of the round steel.
[0029] Figure 5 This is a front view schematic diagram of the first bracket and a wheel of this utility model after assembly;
[0030] Figure 6 This is a schematic diagram of the left-side structure of the first support of this utility model;
[0031] Figure 7 This is a schematic diagram of the front view of the second support structure of this utility model;
[0032] Figure 8 This is a schematic diagram of the left-side structure of the second support of this utility model;
[0033] Figure 9This is a top view of the second support structure of this utility model;
[0034] Figure 10 This is a schematic diagram of the left-side structure of the third support of this utility model;
[0035] Figure 11 This is a schematic diagram of the main structure of the linear bearing of this utility model;
[0036] Figure 12 This is a schematic diagram of the left side of the linear bearing of this utility model;
[0037] Figure 13 This is a schematic diagram of the left-side structure of the fourth bracket of this utility model;
[0038] Figure 14 This is a bottom view of the fourth support structure of this utility model;
[0039] Figure 15 This is a schematic diagram of the main structure of the fifth bracket and a rolling bearing assembled according to this utility model.
[0040] Figure 16 This is a top view of the fifth support structure of this utility model;
[0041] Figure 17 This is a schematic diagram of the main structure of the sixth bracket of this utility model;
[0042] Figure 18 This is a schematic diagram of the left-side structure of the sixth bracket of this utility model;
[0043] Figure 19 This is a schematic diagram of the main structure of the seventh bracket of this utility model;
[0044] Figure 20 This is a top view of the seventh support structure of this utility model;
[0045] Figure 21 This is a schematic diagram of the main structure of the spraying machine of this utility model;
[0046] Figure 22 This is a right-side structural schematic diagram of the spraying machine of this utility model;
[0047] Figure 23 This is a top view of the connecting rod of this utility model.
[0048] Figure 24 This is a schematic diagram of the positive rotational swing of the sixth support of this utility model when it is changed from a vertical setting to a horizontal setting;
[0049] Figure 25 This is a schematic diagram of the reverse swing of the sixth support of this utility model when it is changed from a horizontal setting to a vertical setting.
[0050] Explanation of reference numerals in the attached drawings: 1-First bracket; 101-First body; 102-First boss; 103-Second boss; 104-Third boss; 105-First through groove; 106-First through hole; 107-Second through hole; 2-Second bracket; 201-Second body; 202-Fourth boss; 203-First screw hole; 204-First groove; 205-Third through hole; 3-Third bracket; 301-Third body; 302-Fifth boss; 4-Linear bearing; 401-Fourth body; 402-Sixth boss; 403-Fourth through hole; 404-Fifth through hole; 5-Fourth bracket; 501-Fifth body; 502-Seventh boss; 503-Sixth through hole; 504-Seventh through hole; 505 - Second screw hole; 6 - Fifth bracket; 601 - Sixth body; 602 - Eighth boss; 603 - Third screw hole; 604 - Second groove; 605 - Eighth through hole; 7 - Sixth bracket; 701 - Seventh body; 702 - Ninth boss; 703 - Bearing section; 8 - Seventh bracket; 801 - Eighth body; 802 - Tenth boss; 803 - Ninth through hole; 804 - Fourth screw hole; 9 - Sprayer; 901 - Ninth body; 902 - Eleventh boss; 903 - Twelfth boss; 904 - Tenth through hole; 905 - Eleventh through hole; 10 - Connecting rod; 1001 - Second through groove; 11 - Bolt; 12 - Rolling bearing; 13 - Wheel; 14 - Axle; 15 - Round steel. Detailed Implementation
[0051] The present invention will be described in detail below with reference to the embodiments and accompanying drawings. The embodiments are only for understanding the present invention and are not intended to limit the content of the present invention.
[0052] Combination Figures 1 to 4As shown, the unidirectional side-swing round steel end face spraying device provided by this utility model includes two first supports 1, two second supports 2, four third supports 3, one fourth support 5, four fifth supports 6, two sixth supports 7, one seventh support 8, one spraying machine 9, two linear bearings 4, four connecting rods 10, thirty-two bolts 11, eight rolling bearings 12, four wheels 13, and four axles 14; wherein, four wheels 13 are inserted into the four first through slots 105 of the two opposing first supports 1 and connected by the four axles 14; the two third protrusions of the two first supports 1 Four tenth protrusions 802 of the seventh bracket 8 are inserted between 104 and connected by four bolts 11; the lower end face of one eighth body 801 of the seventh bracket 8 is provided with two sixth bodies 601 of the two opposing fifth brackets 6 and connected by eight bolts 11; four rolling bearings 12 are inserted into the four second grooves 604 of the two fifth brackets 6, and four bearing segments 703 of the two opposing sixth brackets 7 are inserted into the four rolling bearings 12; the other four bearing segments 703 of the two sixth brackets 7 are inserted into the four rolling bearings 104. Within section 2, four rolling bearings 12 are inserted into four second grooves 604 of two other fifth supports 6 arranged opposite to each other; two lower end faces of two sixth bodies 601 of the other two fifth supports 6 are provided with a fifth body 501 of the fourth support 5, and are connected by eight bolts 11; eight sixth bosses 402 of two linear bearings 4 arranged opposite to each other are inserted into eight seventh through holes 504 of the fourth support 5, and are connected by eight bolts 11; four connecting rods arranged opposite to each other are inserted into eight fifth through holes 404 of the two linear bearings 4. The four middle parts of the four connecting rods 10 have eight ends that pass through the eight first grooves 204 of the two opposing second brackets 2; the sixteen third through holes 205 of the two second brackets 2 have eight fifth protrusions 302 of the four opposing third brackets 3 that pass through them, and the eight fifth protrusions 302 of the four third brackets 3 also pass through the sixteen second through slots 1001 of the four connecting rods 10; the right end face of the second body 201 of the second bracket 2 on the right side is provided with a ninth body 901 of the spraying machine 9, and is connected by four bolts 11.
[0053] The assembly process of the unidirectional side-swing round steel end face spraying device provided by this utility model is as follows:
[0054] Combination Figures 1 to 23As shown, firstly, the two first brackets 1 are arranged opposite each other. Then, the four tenth protrusions 802 of the seventh bracket 8 are simultaneously inserted between the two third protrusions 104 of the two first brackets 1. The four fourth screw holes 804 of the seventh bracket 8 and the four second through holes 107 of the two first brackets 1 are aligned. Then, the four bolts 11 are passed through the four second through holes 107 and screwed into the four fourth screw holes 804. In this way, the seventh bracket 8 and the two first brackets 1 can be assembled.
[0055] Then, four wheels 13 are inserted into the four first through slots 105 of the two first brackets 1, and the four axle holes of the four wheels 13 are aligned with the eight first through holes 106 of the two first brackets 1. Then, four axles 14 are installed in the four sets of aligned through holes. In this way, the two first brackets 1 and the four wheels 13 can be assembled into a first bracket vehicle.
[0056] Then, eight rolling bearings 12 are installed in the eight second grooves 604 of the four fifth brackets 6. Then, two fifth brackets 6 are inverted relative to each other. Then, the other two fifth brackets 6 are upright relative to each other. Then, eight bearing segments 703 of the two sixth brackets 7 are respectively inserted into the eight rolling bearings 12. In this way, the four fifth brackets 6, the eight rolling bearings 12 and the two sixth brackets 7 can be assembled.
[0057] Then, the two sixth bodies 601 of the two inverted fifth brackets 6 are simultaneously placed on the lower end face of one eighth body 801 of the seventh bracket 8, and the eight third screw holes 603 of the two fifth brackets 6 and the eight ninth through holes 803 of the seventh bracket 8 are aligned. Then, the eight bolts 11 are passed through the eight ninth through holes 803 and screwed into the eight third screw holes 603. In this way, the two inverted fifth brackets 6 and one seventh bracket 8 can be assembled.
[0058] Then, a fifth body 501 of the fourth bracket 5 is placed on the two lower end faces of the two sixth bodies 601 of the two upright fifth brackets 6, and the eight sixth through holes 503 of the fourth bracket 5 and the eight third screw holes 603 of the two fifth brackets 6 are aligned. Then, eight bolts 11 are passed through the eight sixth through holes 503 and screwed into the eight third screw holes 603. In this way, the fourth bracket 5 and the two upright fifth brackets 6 can be assembled.
[0059] Then, the eight sixth bosses 402 of the two linear bearings 4 are positioned opposite each other and respectively pass through the eight seventh through holes 504 of the fourth bracket 5. At this time, the eight fourth through holes 403 of the two linear bearings 4 and the eight second screw holes 505 of the fourth bracket 5 are aligned. Then, the eight bolts 11 are passed through the eight fourth through holes 403 and screwed into the eight second screw holes 505. In this way, the two linear bearings 4 and the fourth bracket 5 can be assembled.
[0060] Then, the four connecting rods 10 are arranged in pairs facing each other, and the sixteen second through slots 1001 are arranged front and back. Then, the four middle parts of the four connecting rods 10 are respectively inserted into the eight fifth through holes 404 of the two linear bearings 4. Then, the two second brackets 2 are arranged opposite each other. Then, the eight ends of the four connecting rods 10 are respectively inserted into the eight first grooves 204 of the two second brackets 2. In this way, the two linear bearings 4, the four connecting rods 10 and the two second brackets 2 can be assembled.
[0061] Then, the sixteen second through slots 1001 of the four connecting rods 10 and the sixteen third through holes 205 of the two second brackets 2 are aligned, and then the eight fifth protrusions 302 of the four third brackets 3 are successively inserted into the sixteen third through holes 205 of the two second brackets 2 and the sixteen second through slots 1001 of the four connecting rods 10. In this way, the four third brackets 3, the two second brackets 2 and the four connecting rods 10 can be assembled.
[0062] Then, a ninth body 901 of the sprayer 9 is placed on the right end face of a second body 201 of the second bracket 2 located on the right side, and the four tenth through holes 904 of the sprayer 9 and the four first screw holes 203 of the second bracket 2 are aligned. Then, four bolts 11 are passed through the four tenth through holes 904 and screwed into the four first screw holes 203. In this way, the entire device is assembled and can be put into use.
[0063] The principle for setting the swing direction of the sixth bracket of the unidirectional side-swing round steel end face spraying device provided by this utility model
[0064] Combination Figure 1 and Figure 4As shown, for ease of description, let's define the sixth bracket 7 on the left as ① and the sixth bracket 7 on the right as ②; since the four bearing segments 703 located within the four eighth through holes 605 of the two inverted fifth brackets 6 do not change position, the four bearing segments 703 located within the four eighth through holes 605 are all considered as drive shafts, and can be set to 0.
[0065] like Figure 1 As shown, assuming that initially all four ninth protrusions 702 of the two sixth supports 7 are in an upright position, the simplified version is as follows: Figure 24 As shown, along the two drive shafts O, if ① and ② simultaneously rotate 90 degrees clockwise, then the four ninth protrusions 702 of the two sixth supports 7 will all be horizontally positioned. Figure 4 As shown, the swing direction of the two sixth supports 7 can be defined as positive.
[0066] like Figure 4 As shown, assuming that initially all four ninth protrusions 702 of the two sixth brackets 7 are horizontally positioned, the simplified version is as follows: Figure 25 As shown, along the two drive shafts O, if ① and ② simultaneously rotate 90 degrees counterclockwise, then the four ninth protrusions 702 of the two sixth supports 7 will all be vertically positioned, as shown. Figure 1 As shown, the swing direction of the two sixth supports 7 can be defined as opposite.
[0067] The working principle of the unidirectional side-swing round steel end face spraying device provided by this utility model
[0068] like Figure 1 As shown, when all four ninth protrusions 702 of the two sixth brackets 7 are vertically arranged, the spraying machine 9 is in its lowest working position, which corresponds to the lowest position of the round steel 15; as Figure 4 As shown, when the four ninth protrusions 702 of the two sixth brackets 7 are all horizontally arranged, the spraying machine 9 is in the highest working position, which corresponds to the highest position of the round steel 15.
[0069] In summary, the height of the round steel 15 should be between the lowest and highest positions. Since the two sixth supports 7 can continuously swing, the optimal position can always be found by adjusting the tilt angle of the two sixth supports 7 according to the height of the round steel 15. The optimal position refers to the position of the spraying machine 9 facing the left end face of the round steel 15.
[0070] In order to achieve precise swinging of the sixth bracket 7, two servo motors can be installed at one end of the two drive shafts. Since the encoder can detect information such as the position, speed and acceleration of the rotor in a timely manner and feed this information back to the servo driver in a timely manner, the servo motors can be precisely controlled. Therefore, by driving the two servo motors, the tilt angles of the two sixth brackets 7 can be adjusted.
[0071] The present invention provides a method for using a unidirectional side-swing round steel end-face spraying device.
[0072] Assuming that initially the four ninth protrusions 702 of the two sixth brackets 7 are all vertically positioned, firstly, the four connecting rods 10 are moved horizontally and uniformly to the left along the eight fifth through holes 404 of the two linear bearings 4 to prevent the spraying machine 9 from bumping into the round steel 15; then, the first bracket is moved horizontally and uniformly so that the spraying machine 9 can be aligned with the left end face of the round steel 15 from the front and rear directions; according to the setting height of the round steel 15, the two sixth brackets 7 are then simultaneously rotated in the forward direction at the same uniform speed at the same angle until the spraying machine... The twelfth protrusion 903 of the sprayer 9 is aligned with the left end face of the round steel 15 so that the sprayer 9 can be aligned with the left end face of the round steel 15 from the vertical direction; then, along the eight fifth through holes 404 of the two linear bearings 4, the four connecting rods 10 are moved horizontally and uniformly to the right so that the sprayer 9 can maintain the optimal distance from the left end face of the round steel 15. Then the sprayer 9 is started, so that the pigment contained in the cavity of the sprayer 9 will be sprayed onto the left end face of the round steel 15 through the multiple eleventh through holes 905.
[0073] Supplementary explanation: The unidirectional side-swing round steel end face spraying device provided by this utility model adopts a symmetrical structure design. According to the diameter specification, setting height and fixed length of the round steel, multiple specifications of this utility model device should be designed and manufactured to match it. The optimal distance refers to the distance between the spraying machine 9 and the left end face of the round steel 15, which is just able to land on the left end face of the round steel 15 and just able to cover the entire left end face.
[0074] As can be seen from the embodiments, the unidirectional side-swing round steel end face spraying device provided by this utility model can achieve the purpose of spraying pigment on the end face of round steel. This utility model device has the characteristics of low manufacturing cost, simple operation and good use effect.
[0075] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features.
Claims
1. A unidirectional side-swing round steel end face spraying device, characterized in that, The unidirectional side-swing round steel end face spraying device includes: two first supports (1), two second supports (2), four third supports (3), one fourth support (5), four fifth supports (6), two sixth supports (7), one seventh support (8), one spraying machine (9), two linear bearings (4), four connecting rods (10), thirty-two bolts (11), eight rolling bearings (12), four wheels (13), and four axles (14), wherein: The first bracket (1) is composed of two first bodies (101), two first protrusions (102), four second protrusions (103), and one third protrusion (104). The first bodies (101), the first protrusions (102), and the third protrusion (104) are all symmetrical rectangular parallelepiped structures. The two first bodies (101) are arranged opposite to each other, and the two first protrusions (102) are arranged opposite to each other and are respectively located on the upper end face of the two first bodies (101). The four second protrusions (103) are divided into two groups and are respectively located on the lower end face of the two first bodies (101). The third protrusion (104) is located on the lower end face of the two first bodies (101). Between the first bosses (102); the vertical cross section of the second bosses (103) is a symmetrical structure in the shape of an isosceles trapezoid, and a first through groove (105) in the shape of an isosceles trapezoid can be formed between the two second bosses (103) in each group, and the wheel (13) is inserted in the first through groove (105); a cylindrical first through hole (106) is opened on the left end face of the second bosses (103), and the axle (14) is inserted in the first through hole (106); the rear end face of the third bosses (104) is symmetrically opened with two cylindrical second through holes (107), and the bolt (11) is inserted in the second through holes (107). The second bracket (2) is composed of a second body (201) and four fourth protrusions (202). The second body (201) and the fourth protrusions (202) are both rectangular parallelepiped symmetrical structures. The four fourth protrusions (202) are arranged opposite each other and are located on the left end face of the second body (201). A first screw hole (203) is opened at each of the four corners of the left end face of the second body (201), and the bolt (11) is screwed into the first screw hole (203). A cylindrical first groove (204) is opened in the middle part of the left end face of the fourth protrusion (202), and the end of the connecting rod (10) passes through the first groove (204). Two cylindrical third through holes (205) are symmetrically opened on the upper end face of the fourth protrusion (202), and the fifth protrusion (302) of the third bracket (3) passes through the third through hole (205). The third support (3) is composed of a third body (301) and two fifth protrusions (302). The third body (301) is a rectangular parallelepiped symmetrical structure. The two fifth protrusions (302) are arranged opposite to each other and are located on the lower end face of the third body (301). The fifth protrusions (302) are cylindrical symmetrical structures used to pass through the third through hole (205) of the second support (2) and the second through slot (1001) of the connecting rod (10). The fourth bracket (5) is composed of a fifth body (501) and two seventh protrusions (502). The fifth body (501) and the seventh protrusions (502) are both symmetrical rectangular structures. The two seventh protrusions (502) are arranged opposite to each other and are located on the lower end face of the fifth body (501). The upper end face of the fifth body (501) is symmetrically provided with two sets of six cylindrical through holes (503) totaling eight. The bolts (11) are inserted into the six through holes (503). The left end face of the seventh protrusions (502) is symmetrically provided with four cylindrical seventh through holes (504). The sixth protrusions (402) of the linear bearing (4) are inserted into the seventh through holes (504). The four corners of the left end face of the seventh protrusions (502) are respectively provided with a second screw hole (505). The bolts (11) are screwed into the second screw holes (505). The fifth bracket (6) is composed of a sixth body (601) and two eighth protrusions (602). The sixth body (601) and the eighth protrusions (602) are both symmetrical rectangular structures. The two eighth protrusions (602) are arranged opposite each other and are located on the upper end face of the sixth body (601). A third screw hole (603) is opened at each of the four corners of the upper end face of the sixth body (601), and the bolt (11) is screwed into the third screw hole (603). A cylindrical second groove (604) is opened in the middle part of the rear end face of the eighth protrusion (602), and the rolling bearing (12) passes through the second groove (604). A cylindrical eighth through hole (605) is opened at the axis of the second groove (604), and the bearing section (703) of the sixth bracket (7) passes through the eighth through hole (605). The sixth bracket (7) is composed of two seventh bodies (701), two ninth protrusions (702), and four bearing segments (703). The seventh bodies (701) and the ninth protrusions (702) are both rectangular parallelepiped symmetrical structures. The two seventh bodies (701) are arranged opposite each other, and the two ninth protrusions (702) are arranged opposite each other and located between the two seventh bodies (701). The four bearing segments (703) are arranged opposite each other in pairs and are located on the front and rear four end faces of the two seventh bodies (701). The bearing segments (703) are cylindrical symmetrical structures used to pass through the rolling bearings (12). The seventh bracket (8) is composed of an eighth body (801) and four tenth protrusions (802). The eighth body (801) and the tenth protrusions (802) are both symmetrical rectangular structures. The four tenth protrusions (802) are arranged opposite each other in pairs and are located on the upper end face of the eighth body (801). The upper end face of the eighth body (801) is symmetrically provided with two sets of eight cylindrical ninth through holes (803). The bolts (11) are inserted into the ninth through holes (803). A fourth screw hole (804) is provided in the middle part of the rear end face of the tenth protrusion (802). The bolts (11) are screwed into the fourth screw hole (804).
2. The unidirectional side-swing round steel end face spraying device according to claim 1, characterized in that, The spraying machine (9) is composed of a ninth body (901), an eleventh boss (902), and a twelfth boss (903). The ninth body (901) is a symmetrical rectangular parallelepiped structure. The eleventh boss (902) and the twelfth boss (903) are both symmetrical cylindrical structures. The eleventh boss (902) is located on the right end face of the ninth body (901), and the twelfth boss (903) is located on the right end face of the eleventh boss (903). The right end face of the ninth body (901) has a cylindrical tenth through hole (904) at each of the four corners of the right end face, and the bolt (11) is inserted inside the tenth through hole (904); the eleventh boss (902) has a cylindrical cavity inside, which is used to hold pigment; the right end face of the twelfth boss (903) has a plurality of cylindrical eleventh through holes (905) evenly distributed, which are used as pigment ejection holes.
3. The unidirectional side-swing round steel end face spraying device according to claim 1, characterized in that, The linear bearing (4) is composed of a fourth body (401) and four sixth bosses (402). The fourth body (401) is a rectangular parallelepiped symmetrical structure. The four sixth bosses (402) are arranged opposite each other and are located on the left end face of the fourth body (401). A cylindrical fourth through hole (403) is opened at each of the four corners of the left end face of the fourth body (401). The bolt (11) is inserted through the fourth through hole (403). The sixth boss (402) is a cylindrical symmetrical structure. A cylindrical fifth through hole (404) is opened at the axial part of the sixth boss (402). The middle part of the connecting rod (10) is inserted through the fifth through hole (404). The fifth through hole (404) also penetrates the fourth body (401). A cage, ball and retainer are also provided inside the sixth boss (402).
4. The unidirectional side-swing round steel end-face spraying device according to claim 1, characterized in that, The connecting rod (10) has a cylindrical symmetrical structure. The middle part of the connecting rod (10) passes through the fifth through hole (404) of the linear bearing (4), and the two ends of the connecting rod (10) pass through the first groove (204) of the second bracket (2). The two ends of the connecting rod (10) are respectively provided with two opposing semi-cylindrical second through grooves (1001), and the fifth boss (302) of the third bracket (3) passes through the second through grooves (1001).