Round steel end face spraying device based on bidirectional opposite swinging
By designing a bidirectional swing-type round steel end face spraying device, and utilizing a symmetrical structure and servo motor drive, the problem of existing technologies being unable to adapt to the spraying of round steel end faces with varying heights has been solved, achieving a high-efficiency and low-cost spraying effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BAOTOU IRON & STEEL (GROUP) CO LTD
- Filing Date
- 2025-07-02
- Publication Date
- 2026-05-19
AI Technical Summary
Existing automatic spraying equipment cannot effectively spray the end face of round steel with varying heights, resulting in low work efficiency and unsatisfactory spraying results.
A bidirectional swing-type round steel end face spraying device is designed. Utilizing a combination of symmetrical structure and multiple supports, the spraying machine is raised, lowered, and swung by a servo motor to meet the spraying needs of round steel end faces of different heights.
This technology enables efficient spraying of the end face of round steel with variable height, reducing manufacturing costs and improving ease of operation and spraying effect.
Smart Images

Figure CN224253195U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of round steel end face spraying equipment, specifically relating to a bidirectional swing-type round steel end face spraying device. Background Technology
[0002] Round steel is a solid steel material with a circular cross-section, widely used as a raw material in the production of seamless steel pipes and the manufacturing of mechanical parts. Sometimes, it is necessary to spray paint onto one end face of the round steel to enhance its corrosion resistance, distinguish its steel grade and production information, improve its recognizability, and enhance its appearance. Currently, most companies use manual spraying, where operators hold a spray gun to apply paint to one end face of the round steel. This method is relatively inefficient and produces unsatisfactory results, making it unsuitable for mass production. Although some large steel mills have adopted automatic spraying devices, these devices can only color the end face of round steel at a fixed height, not those at varying heights. Therefore, it is necessary to develop a device capable of spraying the end face of round steel at varying heights.
[0003] After searching, three patent documents were found to be most relevant to this utility model technology. The specific contents are described below:
[0004] Patent document CN 202010295554.4 discloses an automatic coloring device for the end face of round steel. The device includes a frame, a conveying device, a clamping component, a painting device, a protective cover, a pushing mechanism, a material collection track, a drying device, a stop arm, a collecting device, an alignment device, a positioning plate, and a limiting plate. The device is ingeniously designed. The conveying device transports the round steel to the end face facing the painting device, the clamping device clamps and positions the end of the round steel, the painting device sprays the end face, and the protective cover can seal the spraying environment, realizing automatic spraying of round steel markings. It has the characteristics of low environmental pollution and high work efficiency. However, the device can only color the end face of round steel with a fixed height and cannot color the end face of round steel with a variable height.
[0005] Patent document CN 202010704933.4 discloses an automatic identification and spraying system for the end face of round steel. The system includes an air supply subsystem, a spray gun, a robotic arm, a vision recognition subsystem, a paint tank, a communication control cabinet, an oil-water separator, and a paint supply subsystem. The system is ingeniously designed. The vision recognition subsystem can identify, locate, and photograph the end face of the round steel. The communication control cabinet provides position information for the spraying work and controls the position of the spray gun to realize automatic spraying of the end face of the round steel. The paint tank is drawn by a diaphragm pump to provide pressure for the spray gun. It has the characteristics of good spraying quality and high work efficiency. However, the system can only spray the end face of round steel at a fixed height and cannot spray the end face of round steel at a variable height.
[0006] Patent document CN 202021444095.3 discloses a round steel end face spraying device. The device includes an air supply subsystem, a spray gun, a robotic arm, a vision recognition subsystem, a paint tank, a multi-functional control card, an oil-water separator, and a paint supply subsystem. The device is ingeniously designed. The vision recognition subsystem can identify, locate, and photograph the round steel end face. The multi-functional control card provides position information for the spraying work and controls the position of the spray gun to realize automatic spraying of the round steel end face. The paint tank is drawn by a diaphragm pump to provide pressure for the spray gun. It has the characteristics of good spraying quality and high work efficiency. However, the device can only spray round steel end faces with a fixed height and cannot spray round steel end faces with a variable height. Utility Model Content
[0007] To overcome one or more problems existing in the prior art, this utility model provides a bidirectional pendulum-type round steel end face spraying device. This utility model is designed based on a symmetrical structure. The combined use of the seventh bracket and bolts enables both the relative arrangement of two first brackets and the relative arrangement of two inverted eighth brackets. The combined use of the connecting plate and bolts enables the relative arrangement of four sixth brackets. The combined use of the fourth bracket and bolts enables both the relative arrangement of two upright eighth brackets and the relative arrangement of two linear bearings. The combined use of the sixth and eighth brackets and rolling bearings enables the swinging of the fifth bracket (four servo motors can be installed at one end of the four drive shafts, driving the servo motors to achieve precise swinging of the fifth bracket), thereby realizing the lifting and lowering movement of the spraying machine. The use of linear bearings enables the horizontal movement of the connecting rod. The use of the connecting rod enables the relative arrangement of two second brackets, and the use of the third bracket enables the positioning connection of the connecting rod and the second bracket. The combined use of wheels and axles enables the first bracket to move back and forth horizontally. The use of the spraying machine enables the spraying of the round steel end face. Therefore, the device of this utility model has relatively good performance.
[0008] The technical solution adopted by this utility model to solve its technical problem is as follows.
[0009] The utility model provides a bidirectional swing-type round steel end face spraying device, which includes two first supports, two second supports, four third supports, one fourth support, four fifth supports, four sixth supports, one seventh support, four eighth supports, one spraying machine, two linear bearings, two connecting plates, four connecting rods, forty-eight bolts, sixteen rolling bearings, four wheels, and four axles.
[0010] The first bracket is composed of two first bodies, two first protrusions, four second protrusions, and one third protrusion connected together. The first bodies, first protrusions, and third protrusions are all symmetrical cuboid structures. The two first bodies are arranged opposite each other, and the two first protrusions are arranged opposite each other and located on the upper surfaces of the two first bodies respectively. The four second protrusions are divided into two groups and located on the lower surfaces of the two first bodies respectively. The third protrusion is located between the two first protrusions. The vertical cross-section of the second protrusion is a symmetrical isosceles trapezoid shape. A first through-slot in the shape of an isosceles trapezoid can be formed between the two second protrusions in each group, and the wheel passes through the first through-slot. A cylindrical first through-hole is opened on the left end face of the second protrusion, and the axle passes through the first through-hole. Two cylindrical second through-holes are symmetrically opened on the rear end face of the third protrusion, and the bolt passes through the second through-hole.
[0011] The second bracket is composed of a second body and four fourth protrusions connected together. Both the second body and the fourth protrusions are symmetrical rectangular parallelepiped structures. The four fourth protrusions are arranged opposite each other in pairs and are located on the left end face of the second body. A first screw hole is opened at each of the four corners of the left end face of the second body, and the bolt is screwed into the first screw hole. A cylindrical first groove is opened in the middle part of the left end face of the fourth protrusion, and the end of the connecting rod passes through the first groove. Two cylindrical third through holes are symmetrically opened on the upper end face of the fourth protrusion, and the fifth protrusion of the third bracket passes through the third through holes.
[0012] The third support consists of a third body and two fifth protrusions connected together. The third body is a symmetrical cuboid structure, and the two fifth protrusions are arranged opposite each other and are located on the lower end face of the third body. The fifth protrusion is a symmetrical cylindrical structure used to pass through the third through hole of the second support and the second through groove of the connecting rod.
[0013] The fourth bracket is composed of a fifth body and two seventh protrusions connected together. Both the fifth body and the seventh protrusions are symmetrical rectangular parallelepiped structures. The two seventh protrusions are arranged opposite each other and are located on the lower end face of the fifth body. The upper end face of the fifth body has two sets of eight cylindrical sixth through holes symmetrically opened, and the bolts are inserted into the sixth through holes. The left end face of the seventh protrusion has four cylindrical seventh through holes symmetrically opened, and the sixth protrusion of the linear bearing is inserted into the seventh through holes. The four corners of the left end face of the seventh protrusion are each provided with a second screw hole, and the bolts are screwed into the second screw holes.
[0014] The fifth bracket is composed of two sixth bodies, two eighth protrusions, and four bearing segments connected together. The sixth bodies and the eighth protrusions are both cuboid symmetrical structures. The two sixth bodies are arranged opposite each other, and the two eighth protrusions are arranged opposite each other and located between the two sixth bodies. The four bearing segments are arranged opposite each other in pairs and are located on the front and rear four end faces of the two sixth bodies respectively. The bearing segments are cylindrical symmetrical structures used to pass through the rolling bearings.
[0015] The sixth bracket is composed of a seventh body and two ninth protrusions connected together. The seventh body and the ninth protrusions are both symmetrical rectangular parallelepiped structures. The two ninth protrusions are arranged opposite each other and are located on the right end face of the seventh body. A third screw hole is opened at each of the four corners of the right end face of the seventh body, and the bolt is screwed into the third screw hole. A cylindrical second groove is opened at the middle part of the rear end face of the ninth protrusion, and the rolling bearing passes through the second groove. A cylindrical eighth through hole is opened at the axis of the second groove, and the bearing section of the fifth bracket passes through the eighth through hole.
[0016] The seventh bracket is composed of an eighth body and four tenth protrusions connected together. The eighth body and the tenth protrusions are both symmetrical rectangular parallelepiped structures. The four tenth protrusions are arranged opposite each other in pairs and are located on the upper end face of the eighth body. The upper end face of the eighth body has two sets of eight cylindrical ninth through holes symmetrically opened, and the bolts are inserted into the ninth through holes. A fourth screw hole is opened in the middle part of the rear end face of the tenth protrusion, and the bolts are screwed into the fourth screw hole.
[0017] The eighth bracket is composed of a ninth body and two eleventh protrusions connected together. The ninth body and the eleventh protrusions are both symmetrical rectangular parallelepiped structures. The two eleventh protrusions are arranged opposite each other and are located on the upper end face of the ninth body. A fifth screw hole is opened at each of the four corners of the upper end face of the ninth body, and the bolt is screwed into the fifth screw hole. A cylindrical third groove is opened at the middle part of the rear end face of the eleventh protrusion, and the rolling bearing passes through the third groove. A cylindrical tenth through hole is opened at the axial part of the third groove, and the bearing section of the fifth bracket passes through the tenth through hole.
[0018] In some embodiments, the spraying machine comprises a tenth body, a twelfth boss, and a thirteenth boss connected together. The tenth body is a symmetrical rectangular parallelepiped structure, and the twelfth and thirteenth bosses are both symmetrical cylindrical structures. The twelfth boss is located on the right end face of the tenth body, and the thirteenth boss is located on the right end face of the twelfth boss. A cylindrical twelfth through hole is formed at each of the four corners of the right end face of the tenth body, and the bolt passes through the twelfth through hole. A cylindrical cavity is formed inside the twelfth boss, and the cavity is used to hold the pigment. A plurality of cylindrical thirteenth through holes are evenly formed on the right end face of the thirteenth boss, which are used as pigment ejection holes.
[0019] In some embodiments, the linear bearing comprises a fourth body and four sixth bosses connected together. The fourth body has a symmetrical rectangular parallelepiped structure. The four sixth bosses are arranged opposite each other in pairs and are located on the left end face of the fourth body. A cylindrical fourth through hole is opened at each of the four corners of the left end face of the fourth body, and the bolt passes through the fourth through hole. The sixth boss has a symmetrical cylindrical structure. A cylindrical fifth through hole is opened at the axial part of the sixth boss. The middle part of the connecting rod passes through the fifth through hole, which also passes through the fourth body. A cage, balls, and retaining rings are also provided inside the sixth boss.
[0020] In some embodiments, the connecting plate has a symmetrical rectangular parallelepiped structure, and two sets of eight cylindrical eleventh through holes are symmetrically opened on the left end of the connecting plate, with the bolts passing through the eleventh through holes.
[0021] In some embodiments, the connecting rod is a cylindrical symmetrical structure, with the middle part of the connecting rod passing through the fifth through hole of the linear bearing, and the two ends of the connecting rod passing through the first groove of the second bracket; the two ends of the connecting rod are respectively provided with two opposing semi-cylindrical second through slots, and the fifth boss of the third bracket passes through the second through slots.
[0022] The beneficial effects of this utility model are as follows:
[0023] 1) The bidirectional swing-type round steel end face spraying device provided by this utility model includes two first supports, two second supports, four third supports, one fourth support, four fifth supports, four sixth supports, one seventh support, four eighth supports, one spraying machine, two linear bearings, two connecting plates, four connecting rods, forty-eight bolts, sixteen rolling bearings, four wheels and four axles. Since the materials are common and easy to process and form, the manufacturing cost of this utility model device is relatively low.
[0024] 2) When using this utility model, initially, the eight eighth protrusions of the four fifth supports are all vertically set. Four connecting rods are moved horizontally and uniformly to the left along the eight fifth through holes of the two linear bearings to prevent the sprayer from hitting the round steel. The first support carriage is moved horizontally and uniformly so that the sprayer can center the left end face of the round steel from the front and rear directions. According to the setting height of the round steel, the four fifth supports are simultaneously rotated horizontally and uniformly at the same angle until the thirteenth protrusion of the sprayer can be directly facing the left end face of the round steel, so that the sprayer can center the left end face of the round steel from the vertical direction. Four connecting rods are moved horizontally and uniformly to the right along the eight fifth through holes of the two linear bearings so that the sprayer can maintain the optimal distance from the left end face of the round steel. When the sprayer is started, the pigment contained in the cavity of the sprayer will be sprayed onto the left end face of the round steel through multiple thirteenth through holes. Therefore, the operation of this utility model device is relatively simple.
[0025] 3) This utility model is designed based on a symmetrical structure. The combined use of the seventh bracket and bolts can achieve both the relative arrangement of the two first brackets and the relative arrangement of the two inverted eighth brackets; the combined use of the connecting plate and bolts can achieve the relative arrangement of the four sixth brackets; the combined use of the fourth bracket and bolts can achieve both the relative arrangement of the two upright eighth brackets and the relative arrangement of the two linear bearings; the combined use of the sixth bracket, the eighth bracket and the rolling bearings can achieve the swing of the fifth bracket, thereby realizing the lifting and lowering movement of the sprayer; the use of the linear bearings can realize the horizontal movement of the connecting rod; the use of the connecting rod can realize the relative arrangement of the two second brackets; the use of the third bracket can realize the positioning connection of the connecting rod and the second bracket; the combined use of the wheel and axle can realize the forward and backward movement of the first bracket in the horizontal direction; the use of the sprayer can realize the spraying of the round steel end face. Therefore, the device of this utility model has a relatively good performance.
[0026] The bidirectional swing-type round steel end face spraying device provided by this utility model can achieve the purpose of spraying pigment on the end face of round steel. This utility model device has the characteristics of low manufacturing cost, simple operation and good use effect. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the main structure of the fifth bracket of this utility model when it is set up vertically and the spraying machine is facing the left end face of the round steel.
[0028] Figure 2 This is a left-side structural diagram of the fifth bracket of this utility model when it is erected and the spraying machine is facing the left end face of the round steel.
[0029] Figure 3This is a top view of the fifth support of this utility model when it is set up vertically and the spraying machine is facing the left end face of the round steel.
[0030] Figure 4 This is a schematic diagram of the main structure of the fifth bracket of this utility model when it is set horizontally and the spraying machine is facing the left end face of the round steel.
[0031] Figure 5 This is a front view schematic diagram of the first bracket and a wheel of this utility model after assembly;
[0032] Figure 6 This is a schematic diagram of the left-side structure of the first support of this utility model;
[0033] Figure 7 This is a schematic diagram of the front view of the second support structure of this utility model;
[0034] Figure 8 This is a schematic diagram of the left-side structure of the second support of this utility model;
[0035] Figure 9 This is a top view of the second support structure of this utility model;
[0036] Figure 10 This is a schematic diagram of the left-side structure of the third support of this utility model;
[0037] Figure 11 This is a schematic diagram of the main structure of the linear bearing of this utility model;
[0038] Figure 12 This is a schematic diagram of the left side of the linear bearing of this utility model;
[0039] Figure 13 This is a schematic diagram of the left-side structure of the fourth bracket of this utility model;
[0040] Figure 14 This is a bottom view of the fourth support structure of this utility model;
[0041] Figure 15 This is a schematic diagram of the main structure of the fifth bracket of this utility model;
[0042] Figure 16 This is a schematic diagram of the left-side structure of the fifth support of this utility model;
[0043] Figure 17 This is a schematic diagram of the main structure of the sixth bracket and a rolling bearing assembled according to this utility model.
[0044] Figure 18 This is a schematic diagram of the right side of the sixth support structure of this utility model;
[0045] Figure 19This is a schematic diagram of the main structure of the seventh bracket of this utility model;
[0046] Figure 20 This is a top view of the seventh support structure of this utility model;
[0047] Figure 21 This is a schematic diagram of the main structure of the eighth bracket and a rolling bearing assembled according to this utility model.
[0048] Figure 22 This is a top view of the eighth support structure of this utility model;
[0049] Figure 23 This is a schematic diagram of the left side structure of the connecting plate of this utility model;
[0050] Figure 24 This is a schematic diagram of the main structure of the spraying machine of this utility model;
[0051] Figure 25 This is a right-side structural schematic diagram of the spraying machine of this utility model;
[0052] Figure 26 This is a top view of the connecting rod of this utility model.
[0053] Figure 27 This is a schematic diagram of the forward rotation of the fifth support of this utility model when it is changed from a vertical setting to a horizontal setting;
[0054] Figure 28 This is a schematic diagram of the reverse rotation of the fifth support of this utility model when it is changed from a horizontal setting to a vertical setting.
[0055] Explanation of reference numerals in the attached drawings: 1-First bracket; 101-First body; 102-First boss; 103-Second boss; 104-Third boss; 105-First through groove; 106-First through hole; 107-Second through hole; 2-Second bracket; 201-Second body; 202-Fourth boss; 203-First screw hole; 204-First groove; 205-Third through hole; 3-Third bracket; 301-Third body; 302-Fifth boss; 4-Linear bearing; 401-Fourth body; 402-Sixth boss; 403-Fourth through hole; 404-Fifth through hole; 5-Fourth bracket; 501-Fifth body; 502-Seventh boss; 503-Sixth through hole; 504-Seventh through hole; 505-Second screw hole; 6-Fifth bracket; 601-Sixth body; 602-Eighth boss; 603-Shaft 7-Sixth bracket; 701-Seventh body; 702-Ninth boss; 703-Third screw hole; 704-Second groove; 705-Eighth through hole; 8-Seventh bracket; 801-Eighth body; 802-Tenth boss; 803-Ninth through hole; 804-Fourth screw hole; 9-Eighth bracket; 901-Ninth body; 902-Eleventh boss; 903-Fifth screw hole; 904-Third groove; 905-Tenth through hole; 10-Connecting plate; 1001-Eleventh through hole; 11-Sprayer; 1101-Tenth body; 1102-Twelfth boss; 1103-Thirteenth boss; 1104-Twelfth through hole; 1105-Thirteenth through hole; 12-Connecting rod; 1201-Second through groove; 13-Bolt; 14-Rolling bearing; 15-Wheel; 16-Axle; 17-Round steel. Detailed Implementation
[0056] The present invention will be described in detail below with reference to the embodiments and accompanying drawings. The embodiments are only for understanding the present invention and are not intended to limit the content of the present invention.
[0057] Combination Figures 1 to 4As shown, the bidirectional counter-swing round steel end face spraying device provided by this utility model includes two first supports 1, two second supports 2, four third supports 3, one fourth support 5, four fifth supports 6, four sixth supports 7, one seventh support 8, four eighth supports 9, one spraying machine 11, two linear bearings 4, two connecting plates 10, four connecting rods 12, forty-eight bolts 13, sixteen rolling bearings 14, four wheels 15, and four axles 16; wherein, four wheels 15 are inserted into the four first through slots 105 of the two opposing first supports 1 and connected by the four axles 16; the two third bosses 10 of the two first supports 1 Four tenth protrusions 802 of the seventh bracket 8 are inserted between the four brackets and connected by four bolts 13; the lower end face of one eighth body 801 of the seventh bracket 8 is provided with two ninth bodies 901 of the opposite eighth brackets 9 and connected by eight bolts 13; four rolling bearings 14 are inserted into the four third grooves 904 of the two eighth brackets 9, and four bearing segments 603 of the opposite fifth brackets 6 are inserted into the four rolling bearings 14; the other four bearing segments 603 of the two fifth brackets 6 are inserted into the four rolling bearings 14, and the four rolling bearings 14 are inserted into the opposite pairs of the four rolling bearings 14. The four sixth brackets 7 are arranged within the four second grooves 704; four rolling bearings 14 are inserted into the other four second grooves 704 of the four sixth brackets 7; four bearing segments 603 of the other two fifth brackets 6 are inserted into the four rolling bearings 14; the other four bearing segments 603 of the other two fifth brackets 6 are inserted into the four rolling bearings 14; the four rolling bearings 14 are inserted into the four third grooves 904 of the other two eighth brackets 9; a fifth body 501 of the fourth bracket 5 is provided on the two lower end faces of the two ninth bodies 901 of the other two eighth brackets 9. The four sixth brackets 7 are connected by eight bolts 13; two opposite connecting plates 10 are provided outside the four end faces of the four seventh bodies 701 of the four sixth brackets 7, and are connected by sixteen bolts 13; eight sixth bosses 402 of two oppositely arranged linear bearings 4 are inserted into the eight seventh through holes 504 of the fourth bracket 5, and are connected by eight bolts 13; four middle parts of four oppositely arranged connecting rods 12 are inserted into the eight fifth through holes 404 of the two linear bearings 4, and the eight ends of the four connecting rods 12 are inserted into the eight first grooves 204 of the two oppositely arranged second brackets 2;Within the sixteen third through holes 205 of the two second brackets 2, eight fifth protrusions 302 of the four third brackets 3, arranged in pairs opposite each other, are inserted. The eight fifth protrusions 302 of the four third brackets 3 are also inserted within the sixteen second through slots 1201 of the four connecting rods 12. A tenth body 1101 of the spraying machine 11 is provided on the right end face of the second body 201 of the second bracket 2 on the right side, and is connected by four bolts 13.
[0058] The assembly process of the bidirectional swing-type round steel end face spraying device provided by this utility model is as follows:
[0059] Combination Figures 1 to 26 As shown, firstly, the two first brackets 1 are arranged opposite each other. Then, the four tenth protrusions 802 of the seventh bracket 8 are simultaneously inserted between the two third protrusions 104 of the two first brackets 1. The four fourth screw holes 804 of the seventh bracket 8 and the four second through holes 107 of the two first brackets 1 are aligned. Then, the four bolts 13 are passed through the four second through holes 107 and screwed into the four fourth screw holes 804. In this way, the seventh bracket 8 and the two first brackets 1 can be assembled.
[0060] Then, four wheels 15 are inserted into the four first through slots 105 of the two first brackets 1, and the four axle holes of the four wheels 15 are aligned with the eight first through holes 106 of the two first brackets 1. Then, four axles 16 are installed in the four sets of aligned through holes. In this way, the two first brackets 1 and the four wheels 15 can be assembled into a first bracket vehicle.
[0061] Then, eight rolling bearings 14 are installed in the eight third grooves 904 of the four eighth brackets 9. Then, two eighth brackets 9 are inverted relative to each other. Then, the other two eighth brackets 9 are upright relative to each other. Then, the eight bearing segments 603 of the four fifth brackets 6 are respectively inserted into the eight rolling bearings 14. In this way, the four eighth brackets 9, the eight rolling bearings 14 and the four fifth brackets 6 can be assembled.
[0062] Then, the two ninth bodies 901 of the two inverted eighth brackets 9 are simultaneously placed on the lower end face of one eighth body 801 of the seventh bracket 8, and the eight fifth screw holes 903 of the two eighth brackets 9 and the eight ninth through holes 803 of the seventh bracket 8 are aligned. Then, the eight bolts 13 are passed through the eight ninth through holes 803 and screwed into the eight fifth screw holes 903. In this way, the two inverted eighth brackets 9 and one seventh bracket 8 can be assembled.
[0063] Then, eight rolling bearings 14 are installed in the eight second grooves 704 of the four sixth brackets 7. Then, two sixth brackets 7 are placed to the left and two other sixth brackets 7 are placed to the right. Then, the other eight bearing segments 603 of the four fifth brackets 6 are respectively inserted into the eight rolling bearings 14. In this way, the four sixth brackets 7, the eight rolling bearings 14 and the four fifth brackets 6 can be assembled.
[0064] Then, the two connecting plates 10 are respectively placed outside the four end faces of the four seventh bodies 701 of the four sixth brackets 7, and the sixteen eleventh through holes 1001 of the two connecting plates 10 and the sixteen third screw holes 703 of the four sixth brackets 7 are aligned. Then, the sixteen bolts 13 are passed through the sixteen eleventh through holes 1001 and screwed into the sixteen third screw holes 703. In this way, the two connecting plates 10 and the four sixth brackets 7 can be assembled.
[0065] Then, a fifth body 501 of the fourth bracket 5 is placed on the two lower end faces of the two ninth bodies 901 of the two upright eighth brackets 9, and the eight sixth through holes 503 of the fourth bracket 5 and the eight fifth screw holes 903 of the two eighth brackets 9 are aligned. Then, eight bolts 13 are passed through the eight sixth through holes 503 and screwed into the eight fifth screw holes 903. In this way, the fourth bracket 5 and the two upright eighth brackets 9 can be assembled.
[0066] Then, the eight sixth bosses 402 of the two linear bearings 4 are positioned opposite each other and respectively pass through the eight seventh through holes 504 of the fourth bracket 5. At this time, the eight fourth through holes 403 of the two linear bearings 4 and the eight second screw holes 505 of the fourth bracket 5 are aligned. Then, the eight bolts 13 are passed through the eight fourth through holes 403 and screwed into the eight second screw holes 505. In this way, the two linear bearings 4 and the fourth bracket 5 can be assembled.
[0067] Then, the four connecting rods 12 are arranged in pairs facing each other, and the sixteen second through slots 1201 are arranged front and back. Then, the four middle parts of the four connecting rods 12 are respectively inserted into the eight fifth through holes 404 of the two linear bearings 4. Then, the two second brackets 2 are arranged opposite each other. Then, the eight ends of the four connecting rods 12 are respectively inserted into the eight first grooves 204 of the two second brackets 2. In this way, the two linear bearings 4, the four connecting rods 12 and the two second brackets 2 can be assembled.
[0068] Then, the sixteen second through slots 1201 of the four connecting rods 12 and the sixteen third through holes 205 of the two second brackets 2 are aligned, and then the eight fifth protrusions 302 of the four third brackets 3 are successively inserted into the sixteen third through holes 205 of the two second brackets 2 and the sixteen second through slots 1201 of the four connecting rods 12. In this way, the four third brackets 3, the two second brackets 2 and the four connecting rods 12 can be assembled.
[0069] Then, a tenth body 1101 of the sprayer 11 is placed on the right end face of a second body 201 of the second bracket 2 located on the right side, and the four twelfth through holes 1104 of the sprayer 11 and the four first screw holes 203 of the second bracket 2 are aligned. Then, four bolts 13 are passed through the four twelfth through holes 1104 and screwed into the four first screw holes 203. In this way, the entire device is assembled and can be put into use.
[0070] The principle for setting the swing direction of the fifth support of the bidirectional pendulum round steel end face spraying device provided by this utility model
[0071] Combination Figure 1 and Figure 4 As shown, for ease of description, the four fifth supports 6 can be defined as ①, ②, ③ and ④ respectively. Since the eight bearing segments 603 of the four fifth supports 6 located within the eight eighth through holes 705 of the four sixth supports 7 change position not only in the vertical direction but also in the left and right direction, the eight bearing segments 603 located within the eight eighth through holes 705 are all driven shafts. In contrast, since the other eight bearing segments 603 of the four fifth supports 6 located within the eight tenth through holes 905 of the four eighth supports 9 only change position in the vertical direction and do not change position in the left and right direction, the other eight bearing segments 603 located within the eight tenth through holes 905 are all driving shafts, and can be set to 0.
[0072] like Figure 1 As shown, assuming that initially all eight eighth protrusions 602 of the four fifth supports 6 are in an upright position, the simplified version is as follows: Figure 27 As shown, along the four drive shafts O, ① and ③ simultaneously rotate 90 degrees clockwise, and ② and ④ simultaneously rotate 90 degrees counterclockwise. Then, all eight eighth protrusions 602 of the four fifth supports 6 are horizontally positioned. Figure 4 As shown, the swing direction of the four fifth supports 6 can be defined as positive.
[0073] like Figure 4 As shown, assuming that initially all eight eighth protrusions 602 of the four fifth supports 6 are horizontally positioned, the simplified version is as follows: Figure 28 As shown, along the four drive shafts O, ① and ③ simultaneously rotate 90 degrees counterclockwise, and ② and ④ simultaneously rotate 90 degrees clockwise. Then, all eight eighth protrusions 602 of the four fifth supports 6 are vertically positioned. Figure 1 As shown, the swing direction of the four fifth supports 6 can be defined as opposite.
[0074] The working principle of the bidirectional swing-type round steel end face spraying device provided by this utility model
[0075] like Figure 1 As shown, when all eight eighth protrusions 602 of the four fifth supports 6 are vertically arranged, the spraying machine 11 is in its lowest working position, which corresponds to the lowest position of the round steel 17; as Figure 4 As shown, when all eight eighth protrusions 602 of the four fifth brackets 6 are horizontally arranged, the spraying machine 11 is in the highest working position, which corresponds to the highest position of the round steel 17.
[0076] In summary, the height of the round steel 17 should be between the lowest and highest positions. Since the four fifth supports 6 can continuously swing, the optimal position can always be found by adjusting the tilt angle of the four fifth supports 6 according to the height of the round steel 17. The optimal position refers to the position of the spraying machine 11 facing the left end face of the round steel 17.
[0077] In order to achieve precise swinging of the fifth support 6, four servo motors can be installed at one end of the four drive shafts. Since the encoder can detect the rotor's position, speed and acceleration in a timely manner and feed this information back to the servo driver, the servo motors can be precisely controlled. Therefore, by driving the four servo motors, the tilt angles of the four fifth supports 6 can be adjusted.
[0078] The present invention provides a method for using a bidirectional swing-type round steel end-face spraying device.
[0079] Assuming that initially all eight eighth protrusions 602 of the four fifth supports 6 are vertically positioned, firstly, the four connecting rods 12 are moved horizontally and uniformly to the left along the eight fifth through holes 404 of the two linear bearings 4 to prevent the spraying machine 11 from bumping into the round steel 17; then, the first support carriage is moved horizontally and uniformly so that the spraying machine 11 can be aligned with the left end face of the round steel 17 from the front and rear directions; according to the setting height of the round steel 17, the four fifth supports 6 are then simultaneously rotated in the forward direction at the same uniform speed at the same angle until the spraying machine 11... The thirteenth protrusion 1103 is aligned with the left end face of the round steel 17 so that the spraying machine 11 can be aligned with the left end face of the round steel 17 from the vertical direction; then, along the eight fifth through holes 404 of the two linear bearings 4, the four connecting rods 12 are moved horizontally and uniformly to the right so that the spraying machine 11 can maintain the optimal distance from the left end face of the round steel 17. Then, the spraying machine 11 is started, so that the pigment contained in the cavity of the spraying machine 11 will be sprayed onto the left end face of the round steel 17 through the multiple thirteenth through holes 1105.
[0080] Supplementary explanation: The bidirectional swing-type round steel end face spraying device provided by this utility model adopts a symmetrical structure design. According to the diameter specification, setting height and fixed length of the round steel, multiple specifications of this utility model device should be designed and manufactured to match it. The optimal distance refers to the distance between the spraying machine 11 and the left end face of the round steel 17, which is just able to fall on the left end face and just able to cover the entire left end face.
[0081] As can be seen from the embodiments, the bidirectional swing-type round steel end face spraying device provided by this utility model can achieve the purpose of spraying pigment on the end face of the round steel. This utility model device has the characteristics of low manufacturing cost, simple operation and good use effect.
[0082] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features.
Claims
1. A bidirectional swing-type round steel end face spraying device, characterized in that, The bidirectional swing-type round steel end face spraying device includes: two first supports (1), two second supports (2), four third supports (3), one fourth support (5), four fifth supports (6), four sixth supports (7), one seventh support (8), four eighth supports (9), one spraying machine (11), two linear bearings (4), two connecting plates (10), four connecting rods (12), forty-eight bolts (13), sixteen rolling bearings (14), four wheels (15), and four axles (16), wherein: The first bracket (1) is composed of two first bodies (101), two first protrusions (102), four second protrusions (103), and one third protrusion (104). The first bodies (101), the first protrusions (102), and the third protrusion (104) are all symmetrical rectangular parallelepiped structures. The two first bodies (101) are arranged opposite to each other, and the two first protrusions (102) are arranged opposite to each other and are respectively located on the upper end face of the two first bodies (101). The four second protrusions (103) are divided into two groups and are respectively located on the lower end face of the two first bodies (101). The third protrusion (104) is located on the lower end face of the two first bodies (101). Between the first bosses (102); the vertical cross section of the second bosses (103) is a symmetrical structure in the shape of an isosceles trapezoid, and a first through groove (105) in the shape of an isosceles trapezoid can be formed between the two second bosses (103) in each group, and the wheel (15) is inserted in the first through groove (105); a cylindrical first through hole (106) is opened on the left end face of the second bosses (103), and the axle (16) is inserted in the first through hole (106); the rear end face of the third bosses (104) is symmetrically opened with two cylindrical second through holes (107), and the bolt (13) is inserted in the second through holes (107). The second bracket (2) is composed of a second body (201) and four fourth protrusions (202). The second body (201) and the fourth protrusions (202) are both rectangular parallelepiped symmetrical structures. The four fourth protrusions (202) are arranged opposite each other and are located on the left end face of the second body (201). A first screw hole (203) is opened at each of the four corners of the left end face of the second body (201), and the bolt (13) is screwed into the first screw hole (203). A cylindrical first groove (204) is opened in the middle part of the left end face of the fourth protrusion (202), and the end of the connecting rod (12) passes through the first groove (204). Two cylindrical third through holes (205) are symmetrically opened on the upper end face of the fourth protrusion (202), and the fifth protrusion (302) of the third bracket (3) passes through the third through hole (205). The third support (3) is composed of a third body (301) and two fifth protrusions (302). The third body (301) is a rectangular parallelepiped symmetrical structure. The two fifth protrusions (302) are arranged opposite to each other and are located on the lower end face of the third body (301). The fifth protrusions (302) are cylindrical symmetrical structures used to pass through the third through hole (205) of the second support (2) and the second through slot (1201) of the connecting rod (12). The fourth bracket (5) is composed of a fifth body (501) and two seventh protrusions (502). The fifth body (501) and the seventh protrusions (502) are both symmetrical rectangular structures. The two seventh protrusions (502) are arranged opposite to each other and are located on the lower end face of the fifth body (501). The upper end face of the fifth body (501) is symmetrically provided with two sets of six cylindrical through holes (503) totaling eight. The bolts (13) are inserted into the six through holes (503). The left end face of the seventh protrusions (502) is symmetrically provided with four cylindrical seventh through holes (504). The sixth protrusions (402) of the linear bearing (4) are inserted into the seventh through holes (504). The four corners of the left end face of the seventh protrusions (502) are respectively provided with a second screw hole (505). The bolts (13) are screwed into the second screw holes (505). The fifth bracket (6) is composed of two sixth bodies (601), two eighth protrusions (602), and four bearing segments (603). The sixth bodies (601) and the eighth protrusions (602) are both symmetrical cuboid structures. The two sixth bodies (601) are arranged opposite each other, and the two eighth protrusions (602) are arranged opposite each other and located between the two sixth bodies (601). The four bearing segments (603) are arranged opposite each other in pairs and are located on the front and rear four end faces of the two sixth bodies (601). The bearing segments (603) are symmetrical cylindrical structures used to pass through the rolling bearings (14). The sixth bracket (7) is composed of a seventh body (701) and two ninth protrusions (702). The seventh body (701) and the ninth protrusions (702) are both rectangular parallelepiped symmetrical structures. The two ninth protrusions (702) are arranged opposite each other and are located on the right end face of the seventh body (701). A third screw hole (703) is opened at each of the four corners of the right end face of the seventh body (701), and the bolt (13) is screwed into the third screw hole (703). A cylindrical second groove (704) is opened in the middle part of the rear end face of the ninth protrusion (702), and the rolling bearing (14) passes through the second groove (704). A cylindrical eighth through hole (705) is opened at the axis of the second groove (704), and the bearing section (603) of the fifth bracket (6) passes through the eighth through hole (705). The seventh bracket (8) is composed of an eighth body (801) and four tenth protrusions (802). The eighth body (801) and the tenth protrusions (802) are both symmetrical rectangular structures. The four tenth protrusions (802) are arranged opposite each other and are located on the upper end face of the eighth body (801). The upper end face of the eighth body (801) is symmetrically provided with two sets of eight cylindrical ninth through holes (803). The bolts (13) are inserted into the ninth through holes (803). A fourth screw hole (804) is provided in the middle part of the rear end face of the tenth protrusion (802). The bolts (13) are screwed into the fourth screw hole (804). The eighth bracket (9) is composed of a ninth body (901) and two eleventh protrusions (902). The ninth body (901) and the eleventh protrusions (902) are both symmetrical rectangular structures. The two eleventh protrusions (902) are arranged opposite each other and are located on the upper surface of the ninth body (901). A fifth screw hole (903) is opened at each of the four corners of the upper surface of the ninth body (901), and the bolt (13) is screwed into the fifth screw hole (903). A cylindrical third groove (904) is opened in the middle part of the rear end face of the eleventh protrusion (902), and the rolling bearing (14) passes through the third groove (904). A cylindrical tenth through hole (905) is opened at the axial part of the third groove (904), and the bearing section (603) of the fifth bracket (6) passes through the tenth through hole (905).
2. The bidirectional swing-type round steel end face spraying device according to claim 1, characterized in that, The spraying machine (11) is composed of a tenth body (1101), a twelfth boss (1102), and a thirteenth boss (1103) connected together. The tenth body (1101) is a symmetrical rectangular parallelepiped structure. The twelfth boss (1102) and the thirteenth boss (1103) are both symmetrical cylindrical structures. The twelfth boss (1102) is located on the right end face of the tenth body (1101), and the thirteenth boss (1103) is located on the right end face of the twelfth boss (1102). The right end face of the tenth body (1102); a cylindrical twelfth through hole (1104) is opened at each of the four corners of the right end face of the tenth body (1101), and the bolt (13) is inserted in the twelfth through hole (1104); a cylindrical cavity is opened inside the twelfth boss (1102), and the cavity is used to hold the pigment; a plurality of cylindrical thirteenth through holes (1105) are evenly opened on the right end face of the thirteenth boss (1103), which are used as pigment ejection holes.
3. The bidirectional swing-type round steel end face spraying device according to claim 1, characterized in that, The linear bearing (4) is composed of a fourth body (401) and four sixth bosses (402). The fourth body (401) is a symmetrical rectangular parallelepiped structure. The four sixth bosses (402) are arranged opposite each other and are located on the left end face of the fourth body (401). A cylindrical fourth through hole (403) is opened at each of the four corners of the left end face of the fourth body (401). The bolt (13) is inserted through the fourth through hole (403). The sixth boss (402) is a symmetrical cylindrical structure. A cylindrical fifth through hole (404) is opened at the axial part of the sixth boss (402). The middle part of the connecting rod (12) is inserted through the fifth through hole (404). The fifth through hole (404) also penetrates the fourth body (401). A cage, ball and retaining ring are also provided inside the sixth boss (402).
4. The bidirectional swing-type round steel end face spraying device according to claim 1, characterized in that, The connecting plate (10) has a symmetrical rectangular parallelepiped structure. The left end of the connecting plate (10) has two sets of eight cylindrical eleventh through holes (1001) symmetrically opened. The bolt (13) is inserted into the eleventh through hole (1001).
5. The bidirectional swing-type round steel end face spraying device according to claim 1, characterized in that, The connecting rod (12) has a cylindrical symmetrical structure. The middle part of the connecting rod (12) passes through the fifth through hole (404) of the linear bearing (4). The two ends of the connecting rod (12) pass through the first groove (204) of the second bracket (2). The two ends of the connecting rod (12) are respectively provided with two opposing semi-cylindrical second through grooves (1201). The fifth boss (302) of the third bracket (3) passes through the second through groove (1201).