Glass hypersensitization device based on interactive spraying

Abstract

The utility model discloses a glass hypersensitization device based on interactive spraying, which relates to the technical field of glass processing, and comprises a fixed base, the top of the fixed base is fixedly connected with a processing bin, the outer wall of one side of the processing bin is provided with a plurality of rectangular holes, and the interiors of the plurality of rectangular holes are fixedly connected with driving motors. According to the interactive spraying-based glass hypersensitization device disclosed by the utility model, the change of hypersensitization environment humidity can be monitored through the humidity monitor, the humidity monitor transmits a signal to the controller through the connecting line, and the angle of the nozzle can be adjusted through the controller, so that interactive spraying is realized; by adjusting the nozzle, the reagent can be more uniformly sprayed on the surface of the glass, the consistency of the sensitization effect of the surface of the glass is improved, the influence of excessive or insufficient local sensitization on subsequent coating or other treatment effects is avoided, and meanwhile, the spraying module can simultaneously perform single-side super sensitization on the two pieces of glass, so that the technical effect of improving the processing efficiency is achieved.

Description

Technical Field

[0001] This utility model relates to the field of glass processing technology, and in particular to a glass hypersensitization device based on interactive spraying. Background Technology

[0002] Glass is an amorphous inorganic non-metallic material, generally made from a variety of inorganic minerals as the main raw materials, with the addition of a small amount of auxiliary raw materials. Its main components are silicon dioxide and other oxides. It is widely used in buildings. Its raw materials are abundant and inexpensive, which has led to its extremely wide application and its important role in the national economy.

[0003] The production of eco-friendly or copper-free mirrors requires glass. During the manufacturing process of the glass (eco-friendly or copper-free mirrors), it needs to undergo hypersensitization treatment. During this treatment, the humidity of the environment will affect the hypersensitization effect of the glass (eco-friendly or copper-free mirrors). Existing devices cannot automatically adjust the nozzle angle according to changes in ambient humidity, resulting in poor glass hypersensitization effect. Utility Model Content

[0004] This utility model discloses a glass hypersensitization device based on interactive spraying, which aims to solve the technical problem that existing devices cannot automatically adjust the nozzle angle according to changes in ambient humidity, resulting in poor glass hypersensitization effect.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An interactive spray-based glass hypersensitization device includes a fixed base. A treatment chamber is fixedly connected to the top of the fixed base. Multiple rectangular holes are formed on one outer wall of the treatment chamber. A drive motor is fixedly connected inside each of the rectangular holes, and the output shaft of each drive motor is connected to a rotating rod via a coupling. One end of each rotating rod is movably connected to the inner wall of one side of the treatment chamber. Conveying rollers are fixedly connected to the outer walls of each rotating rod, and two circular grooves are formed on the outer walls of each conveying roller. Two glass bodies are disposed inside the circular grooves. Two liquid storage tanks are disposed inside the fixed base. Two liquid pumps are disposed on the top of each of the two liquid storage tanks. A delivery pipe is disposed at the output end of each of the two liquid pumps. A spraying module is disposed inside the treatment chamber.

[0007] Equipped with a fixed base, processing chamber, drive motor, rotating rod, conveying roller, glass body, storage tank, pump, delivery pipe, and spraying module, the drive motor, rotating rod, and conveying roller ensure stable transport of the glass body during use, improving stability during the glass body hypersensitization process. The spraying module, along with a humidity monitor, detects changes in the humidity of the hypersensitization environment. The humidity monitor transmits the signal to the controller via a connecting line, allowing for nozzle angle adjustment and interactive operation. Adjusting the nozzles ensures more even spraying of the reagent onto the glass surface, improving the consistency of the sensitization effect and preventing over- or under-sensitization in certain areas from affecting subsequent coating or other treatments.

[0008] In a preferred embodiment, the spraying module includes four mounting plates and four connecting chambers. The four mounting plates are fixedly connected to the bottom inner wall of the treatment chamber. The output ends of four delivery pipes are respectively connected to the interior of the four connecting chambers. Two arc-shaped mounting blocks are provided on one side of the outer wall of each of the four connecting chambers and the four mounting plates. Four movable rods are provided inside the multiple arc-shaped mounting blocks. Three mounting brackets are fixedly connected to one side of the outer wall of each of the four connecting chambers. Nozzles are provided on one side of the outer wall of each of the multiple mounting brackets. Infusion pipes are provided at the input ends of each of the multiple nozzles, and the input ends of the multiple infusion pipes are respectively connected to the interior of the four connecting chambers. Humidity monitors and controllers are fixedly connected to one side of the outer wall of each of the four mounting plates. Connecting wires are provided on one side of the outer wall of each of the four humidity monitors. One end of each connecting wire is fixedly connected to one side of the outer wall of each of the four controllers. A mounting base is provided on one side of the outer wall of each of the four mounting plates. An electric push rod is provided on each of the four mounting bases. The output ends of the four electric push rods are movably connected to the outer wall of each of the four connecting chambers.

[0009] Equipped with a spray module, the humidity monitor can detect changes in the humidity of the hypersensitization environment. The humidity monitor transmits the signal to the controller via a connecting cable. The controller can adjust the nozzle angle, enabling interactive operation. Adjusting the nozzle allows the reagent to be sprayed more evenly on the glass surface, improving the consistency of the sensitization effect and preventing over- or under-sensitization in certain areas from affecting subsequent coating or other treatments. Both the controller and the connecting cable have protective coatings for waterproofing and corrosion resistance. The spray module can also perform single-sided hypersensitization on two pieces of glass simultaneously, improving processing efficiency.

[0010] In a preferred embodiment, the outer walls of the plurality of infusion tubes are provided with air bladders, the plurality of air bladders are fixedly connected to the plurality of mounting brackets, and the outer walls of the plurality of air bladders are provided with air supply pipes on one side; the outer walls of the plurality of air supply pipes are provided with control valves, and the input ends of the plurality of air supply pipes are provided with four connecting pipes, the outer walls of the four connecting pipes are provided with air inlet pipes on one side, and the outer walls of the four air inlet pipes are provided with air pumps.

[0011] By incorporating air bladders, delivery pipes, and control valves, the air bladders at different locations can be inflated to varying degrees during spraying. The inflated air bladders compress the delivery pipe, reducing its orifice size and thus decreasing the amount of reagent sprayed. This prevents uneven glass hypersensitization caused by excessive reagent at the bottom due to the descent of the sprayed reagent.

[0012] As can be seen from the above, the glass hypersensitization device based on interactive spraying provided by this utility model can monitor the changes in ambient humidity during hypersensitization through a humidity monitor. The humidity monitor transmits the signal to the controller through a connecting line. The controller can adjust the nozzle angle to achieve interactive operation. Adjusting the nozzle can make the reagent sprayed more evenly on the glass surface, improve the consistency of the sensitization effect on the glass surface, and avoid the impact of excessive or insufficient local sensitization on the subsequent coating or other treatment effects. At the same time, the spraying module can perform single-sided hypersensitization on two pieces of glass simultaneously, which improves the technical effect of processing efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of a glass hypersensitization device based on interactive spraying proposed in this utility model;

[0014] Figure 2 This is a schematic diagram of the internal structure of the treatment chamber of a glass hypersensitization device based on interactive spraying proposed in this utility model.

[0015] Figure 3 This is a schematic diagram of the spray module structure of a glass hypersensitization device based on interactive spraying proposed in this utility model;

[0016] Figure 4 This is a schematic diagram of the combined structure of the air pump and air inlet pipe of a glass hypersensitization device based on interactive spraying proposed in this utility model.

[0017] In the attached diagram: 1. Fixed base; 2. Drive motor; 3. Processing chamber; 4. Glass body; 5. Rotating rod; 6. Conveying roller; 7. Spraying module; 701. Mounting plate; 702. Connecting wire; 703. Humidity monitor; 704. Arc-shaped mounting block; 705. Mounting bracket; 706. Nozzle; 707. Electric push rod; 708. Fixed base; 709. Controller; 710. Connecting chamber; 711. Movable rod; 712. Infusion pipe; 8. Delivery pipe; 9. Storage tank; 10. Liquid pump; 11. Connecting pipe; 12. Air pump; 13. Air inlet pipe; 14. Air supply pipe; 15. Control valve; 16. Inflator. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] The glass hypersensitization device based on interactive spraying disclosed in this utility model is mainly used in scenarios where existing devices cannot automatically adjust the nozzle angle according to changes in ambient humidity, resulting in poor glass hypersensitization effect.

[0020] Reference Figures 1-4 An interactive spray-based glass hypersensitization device includes a fixed base 1, a processing chamber 3 fixedly connected to the top of the fixed base 1, multiple rectangular holes on one side of the outer wall of the processing chamber 3, drive motors 2 fixedly connected inside each of the multiple rectangular holes, and the output shafts of the drive motors 2 are all connected to rotating rods 5 via couplings. One end of each of the multiple rotating rods 5 is rotatably connected to the inner wall of one side of the processing chamber 3. Conveying rollers 6 are fixedly connected to the outer wall of each of the multiple rotating rods 5, and two circular grooves are opened on the outer wall of each of the multiple conveying rollers 6. Two glass bodies 4 are arranged inside the multiple circular grooves. Two liquid storage tanks 9 are arranged inside the fixed base 1. Two liquid pumps 10 are arranged on the top of each of the two liquid storage tanks 9. The output ends of each of the two liquid pumps 10 are provided with conveying pipes 8. A spraying module 7 is arranged inside the processing chamber 3.

[0021] Reference Figures 1-4 In a preferred embodiment, the spraying module 7 includes four mounting plates 701 and four connecting chambers 710. The four mounting plates 701 are fixedly connected to the bottom inner wall of the treatment chamber 3. The output ends of the four conveying pipes 8 are respectively connected to the interior of the four connecting chambers 710. Two arc-shaped mounting blocks 704 are provided on one outer wall of each of the four connecting chambers 710 and the four mounting plates 701. Four movable rods 711 are provided inside the multiple arc-shaped mounting blocks 704. Three mounting brackets 705 are fixedly connected to one outer wall of each of the four connecting chambers 710. A nozzle 706 is provided on one outer wall of each of the multiple mounting brackets 705. The multiple nozzles 706... Each input end is equipped with an infusion tube 712, and the input ends of multiple infusion tubes 712 are respectively connected to the interior of four connecting chambers 710. A humidity monitor 703 and a controller 709 are fixedly connected to one side of the outer wall of each of the four mounting plates 701. A connecting line 702 is provided on one side of the outer wall of each of the four humidity monitors 703. One end of each connecting line 702 is fixedly connected to one side of the outer wall of each of the four controllers 709. A fixing seat 708 is provided on one side of each of the four mounting plates 701. An electric push rod 707 is provided on each of the four fixing seats 708. The output ends of the four electric push rods 707 are rotatably connected to the outer wall of each of the four connecting chambers 710.

[0022] Reference Figure 1 and Figure 2 In a preferred embodiment, each of the multiple infusion tubes 712 has an air bladder 16 on its outer wall. The multiple air bladders 16 are fixedly connected to multiple mounting brackets 705. Each of the multiple air bladders 16 has an air supply pipe 14 on one side of its outer wall. Each of the multiple air supply pipes 14 has a control valve 15 on its outer wall. Each of the multiple air supply pipes 14 has four connecting pipes 11 at its input end. Each of the four connecting pipes 11 has an air inlet pipe 13 on one side of its outer wall. Each of the four air inlet pipes 13 has an air pump 12 on its outer wall.

[0023] Working principle: The drive motor 2 is turned on, causing the rotating rod 5 and conveying roller 6 to rotate, which in turn drives the glass body 4 to be conveyed. The two storage tanks 9 are respectively filled with silver nitrate solution and other chemical reagents (such as hydrochloric acid and ammonia). During use, the pump 10 on the two storage tanks 9 is turned on to extract the silver nitrate solution and other chemical reagents (such as hydrochloric acid and ammonia) from the two storage tanks 9, and transport them through the conveying pipe 8 to the interior of the connecting chamber 710. The silver nitrate solution and other chemical reagents (such as hydrochloric acid and ammonia) are then sprayed onto the surface of the glass body 4 through the infusion pipe 712 and nozzle 706. When the humidity monitor 703 detects that the ambient humidity is too high or too low, the controller 709 can open the electric push rod 707. The extension and retraction of the electric push rod 707 will push the connecting chamber 710 to rotate. Rotating the nozzle 706 adjusts its angle, enhancing the kinetic energy of the atomized droplets and reducing their dispersion or agglomeration due to humidity. This ensures that reagents such as silver nitrate adhere evenly to the surface of the glass body 4. During spraying, the sprayed reagent descends, potentially causing an excess of reagent at the bottom. In this case, the vacuum pump 12 is activated, drawing air in through the air inlet pipe 13. The control valve 15 is then opened, allowing the drawn-in air to enter the air bladder 16 through the connecting pipe 11 and the air supply pipe 14. The individual control valve 15 allows the air bladder 16 to inflate to varying degrees at different locations. The inflated air bladder 16 compresses the infusion pipe 712, reducing its orifice size and thus decreasing the amount of reagent sprayed. This prevents uneven hypersensitization caused by an excess of reagent at the bottom during spraying.

[0024] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Substitutions may include replacements for some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the scope of protection of this utility model.

Claims

1. A glass hypersensitization device based on interactive spraying, comprising a fixed base (1), characterized in that, The top of the fixed base (1) is fixedly connected to a processing chamber (3). Multiple rectangular holes are opened on one side of the outer wall of the processing chamber (3). A drive motor (2) is fixedly connected inside each of the multiple rectangular holes. The output shaft of the drive motor (2) is connected to a rotating rod (5) through a coupling. One end of each rotating rod (5) is movably connected to the inner wall of one side of the processing chamber (3). A conveying roller (6) is fixedly connected to the outer wall of each of the multiple rotating rods (5). Two circular grooves are opened on the outer wall of each of the multiple conveying rollers (6). Two glass bodies (4) are arranged inside the multiple circular grooves. Two liquid storage tanks (9) are arranged inside the fixed base (1). Two liquid pumps (10) are arranged on the top of each of the two liquid storage tanks (9). A conveying pipe (8) is arranged at the output end of each of the two liquid pumps (10). A spraying module (7) is arranged inside the processing chamber (3).

2. The glass hypersensitization device based on interactive spraying according to claim 1, characterized in that, The spraying module (7) includes four mounting plates (701) and four connecting chambers (710). The four mounting plates (701) are all fixedly connected to the bottom inner wall of the treatment chamber (3). The output ends of the four conveying pipes (8) are respectively connected to the interior of the four connecting chambers (710). Two arc-shaped mounting blocks (704) are provided on one side of the outer wall of the four connecting chambers (710) and the four mounting plates (701).

3. The glass hypersensitization device based on interactive spraying according to claim 2, characterized in that, The multiple arc-shaped mounting blocks (704) are provided with four movable rods (711) inside, and three mounting brackets (705) are fixedly connected to one side of the outer wall of each of the four connecting chambers (710), and nozzles (706) are provided on one side of the outer wall of each of the multiple mounting brackets (705).

4. The glass hypersensitization device based on interactive spraying according to claim 3, characterized in that, Each of the nozzles (706) has an infusion tube (712) at its input end. The input ends of the multiple infusion tubes (712) are respectively connected to the interior of the four connecting chambers (710). A humidity monitor (703) and a controller (709) are fixedly connected to one side of the outer wall of each of the four mounting plates (701).

5. The glass hypersensitization device based on interactive spraying according to claim 4, characterized in that, Each of the four humidity monitors (703) has a connecting line (702) on one side of its outer wall. One end of each of the four connecting lines (702) is fixedly connected to one side of the outer wall of each of the four controllers (709). Each of the four mounting plates (701) has a mounting base (708) on one side of its outer wall. Each of the four mounting bases (708) has an electric push rod (707). The output end of each of the four electric push rods (707) is movably connected to the outer wall of each of the four connecting chambers (710).

6. The glass hypersensitization device based on interactive spraying according to claim 4, characterized in that, Each of the infusion tubes (712) has an air bladder (16) on its outer wall. Each air bladder (16) is fixedly connected to a plurality of mounting brackets (705), and each of the air bladders (16) has an air supply tube (14) on one side of its outer wall.

7. The glass hypersensitization device based on interactive spraying according to claim 6, characterized in that, The outer walls of the multiple air ducts (14) are provided with control valves (15), and the input ends of the multiple air ducts (14) are provided with four connecting pipes (11). The outer walls of the four connecting pipes (11) are provided with air inlet pipes (13), and the outer walls of the four air inlet pipes (13) are provided with air pumps (12).

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