Laboratory type ultrasonic cleaning and water bath reaction equipment

Abstract

The utility model relates to the technical field of precision mold cleaning in laboratories, in particular to laboratory type ultrasonic cleaning and water bath reaction equipment which comprises an equipment frame body, and an ultrasonic cleaning tank, a water bath reaction tank, a slow pulling tank and a centrifugal drying tank are arranged at the bottom end in the equipment frame body side by side from left to right. A throwing mechanism and a slow lifting mechanism which can move up and down are respectively mounted in the water bath reaction tank and the slow pulling tank; and an automatic mechanical arm is mounted in the equipment frame body and is positioned right above the ultrasonic cleaning tank, the water bath reaction tank, the slow pulling tank and the centrifugal drying tank. The device can realize two functions of ultrasonic cleaning and water bath reaction, adopts a small and exquisite design, reduces the occupied area and the use amount of ultrapure water, and is suitable for verification occasions of small-batch precision molds; full-automatic operation is adopted, only manual basket loading and unloading are needed, the middle process is automatically completed, and long-time waiting of personnel is not needed.

Description

Technical Field

[0001] This utility model relates to the field of precision mold cleaning technology in laboratories, specifically a laboratory-type ultrasonic cleaning and water bath reaction device. Background Technology

[0002] Precision molds in the laboratory require cleaning equipment. Currently, existing equipment can only perform one of the functions: ultrasonic cleaning or water bath reaction. Furthermore, the existing equipment is bulky, increasing floor space and ultrapure water consumption, making it unsuitable for small-batch precision mold verification applications. Additionally, the existing equipment has a low level of automation, requiring manual assistance and long waiting times during cleaning, thus increasing labor intensity and reducing work efficiency. Therefore, a laboratory-grade ultrasonic cleaning and water bath reaction system is needed. Utility Model Content

[0003] The purpose of this invention is to provide a laboratory-type ultrasonic cleaning and water bath reaction device to solve the problems mentioned in the background art, which are that existing devices can only perform ultrasonic cleaning or water bath reaction, and are large in size and require manual assistance.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a laboratory-type ultrasonic cleaning and water bath reaction device, comprising a device frame, wherein an ultrasonic cleaning tank, a water bath reaction tank, a slow-pull tank, and a centrifugal drying tank are arranged side by side from left to right at the bottom of the device frame; a throwing mechanism and a slow-lifting mechanism capable of vertical movement are respectively installed inside the water bath reaction tank and the slow-pull tank; an automatic robotic arm is installed inside the device frame and directly above the ultrasonic cleaning tank, the water bath reaction tank, the slow-pull tank, and the centrifugal drying tank, the automatic robotic arm being used for transporting precision molds between the tanks; an electrical control box is installed at one end of the device frame, and an operation panel is embedded on the surface of the electrical control box, the operation panel being used for controlling the entire device.

[0005] Preferably, an air purifier is installed at the top of the equipment frame, which is used for air purification throughout the equipment workshop.

[0006] Preferably, an ultrasonic generator is installed on one side of the top of the equipment frame. This ultrasonic generator is used for ultrasonic cleaning of precision molds inside the ultrasonic cleaning tank.

[0007] Preferably, a hot air circulating fan is installed on the surface of the equipment frame and on one side of the centrifugal drying tank, and the air outlet of the hot air circulating fan extends into the interior of the centrifugal drying tank. The hot air circulating fan is used for drying precision molds inside the centrifugal drying tank.

[0008] Preferably, a preheating sub-tank is also installed at one end of the equipment frame, and the preheating sub-tank is connected to the water bath reaction tank through a pipe. The preheating sub-tank is used to provide preheated water to the water bath reaction tank.

[0009] Preferably, an instrument panel is installed on the back of the electrical control box, which is electrically connected to the electrical control box, and the electrical control box and the operation panel are electrically connected to each other.

[0010] Preferably, the ultrasonic cleaning tank, water bath reaction tank, slow pulling tank, and centrifugal drying tank are all equipped with a heating system and a circulating filtration system, which are used for heating and water circulation of the ultrasonic cleaning tank, water bath reaction tank, and slow pulling tank.

[0011] Compared with existing technologies, the advantages of this invention are as follows: This laboratory-type ultrasonic cleaning and water bath reaction equipment is equipped with an automatic robotic arm, an ultrasonic cleaning tank, a water bath reaction tank, a slow-lift tank, a centrifugal drying tank, and a preheating auxiliary tank. Each cleaning tank is equipped with a temperature control system, resistivity and pH meters, a circulating filtration system, an air purifier on top, and a protective door at the front to ensure the cleanliness of the equipment. This invention can achieve both ultrasonic cleaning and water bath reaction functions, while adopting a compact design to reduce floor space and ultrapure water consumption, making it suitable for small-batch precision mold verification applications. This invention employs fully automated operation, requiring only manual loading and unloading of baskets; the intermediate processes are completed automatically, eliminating the need for long waiting times. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0013] Figure 2 This is a schematic diagram of the main structure of this utility model;

[0014] Figure 3 This is a side view of the structure of this utility model;

[0015] Figure 4 This is a top view of the structure of this utility model.

[0016] In the diagram: 1. Equipment frame; 2. Electrical control box; 21. Operation panel; 22. Instrument panel; 3. Ultrasonic cleaning tank; 31. Ultrasonic generator; 4. Water bath reaction tank; 41. Agitation mechanism; 42. Preheating auxiliary tank; 5. Slow pull tank; 51. Slow lifting mechanism; 6. Centrifugal drying tank; 61. Hot air circulation fan; 7. Heating system; 8. Automatic robotic arm; 9. Air purifier; 10. Circulating filtration system. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.

[0018] The structure of the laboratory-type ultrasonic cleaning and water bath reaction equipment provided by this utility model is as follows: Figure 1 as well as Figure 3 As shown, the equipment includes a frame 1. From left to right, the bottom of the frame 1 contains an ultrasonic cleaning tank 3, a water bath reaction tank 4, a slow-pull tank 5, and a centrifugal drying tank 6. The ultrasonic cleaning tank 3, water bath reaction tank 4, and slow-pull tank 5 are integrally formed. An ultrasonic generator 31 is installed on one side of the top of the frame 1. This ultrasonic generator 31 is used for ultrasonic cleaning of precision molds inside the ultrasonic cleaning tank 3. The water bath reaction tank 4 and the slow-pull tank 5 are respectively equipped with a vertically movable throwing mechanism 41 and a slow-pulling mechanism 51. A hot air circulating fan 61 is installed on the surface of the frame 1, located on one side of the centrifugal drying tank 6, and the outlet of the hot air circulating fan 61 extends into the interior of the centrifugal drying tank 6. This hot air circulating fan 61 is used for drying the precision molds inside the centrifugal drying tank 6.

[0019] During implementation, the basket containing the precision mold to be cleaned is manually placed into the ultrasonic cleaning tank 3. The precision mold inside the ultrasonic cleaning tank 3 will be cleaned with the help of the ultrasonic generator 31. After cleaning, it is transported to the water bath reaction tank 4 by the automatic robotic arm 8.

[0020] Furthermore, such as Figure 1 as well as Figure 2As shown, an automatic robotic arm 8 is installed inside the equipment frame 1 and directly above the ultrasonic cleaning tank 3, water bath reaction tank 4, slow pulling tank 5, and centrifugal drying tank 6. This automatic robotic arm 8 is used for transporting precision molds between the tanks. A preheating auxiliary tank 42 is also installed at one end inside the equipment frame 1, and the preheating auxiliary tank 42 is connected to the water bath reaction tank 4 through a pipe. This preheating auxiliary tank 42 is used to provide preheated water to the water bath reaction tank 4. The ultrasonic cleaning tank 3, water bath reaction tank 4, slow pulling tank 5, and centrifugal drying tank 6 are all equipped with a heating system 7 and a circulating filtration system 10. The heating system 7 and the circulating filtration system 10 are used for heating and water circulation of the ultrasonic cleaning tank 3, water bath reaction tank 4, and slow pulling tank 5.

[0021] During implementation, the agitation mechanism 41 inside the water bath reaction tank 4 is used to agitate and increase the water bath effect. Then, the automatic robotic arm 8 transports the precision mold to the slow pull tank 5, where it is slowly cleaned by the slow lifting mechanism 51. After that, the mold is transported to the centrifugal drying tank 6 by the automatic robotic arm 8, where the precision mold inside the centrifugal drying tank 6 is dried by the hot air circulation fan 61. After drying, the mold is manually removed.

[0022] Furthermore, such as Figure 1 as well as Figure 4 As shown, an electrical control box 2 is installed at one end of the equipment frame 1, and an operation panel 21 is embedded on the surface of the electrical control box 2. The operation panel 21 is used for the control of the entire equipment. An instrument panel 22 is installed on the back of the electrical control box 2. The instrument panel 22 is electrically connected to the electrical control box 2, and the electrical control box 2 and the operation panel 21 are electrically connected to each other. An air purifier 9 is installed at the top of the equipment frame 1. The air purifier 9 is used for the air purification of the entire equipment workshop.

[0023] This utility model includes an automatic robotic arm 8, an ultrasonic cleaning tank 3, a water bath reaction tank 4, a slow-pull tank 5, a centrifugal drying tank 6, and a preheating auxiliary tank 42. Each cleaning tank is equipped with a heating system 7 and a circulating filtration system 10. It is also equipped with resistivity and pH detectors, an air purifier 9 is installed on the top, and a protective door is installed at the front to ensure the cleanliness of the equipment.

[0024] Working principle: In use, the basket containing the precision mold to be cleaned is first manually placed into the ultrasonic cleaning tank 3. Then, the operation panel 21, together with the electrical control box 2, controls the operation of the entire equipment. During operation, the precision mold inside the ultrasonic cleaning tank 3 is cleaned with the help of the ultrasonic generator 31. After cleaning, it is transported to the water bath reaction tank 4 by the automatic robotic arm 8. The agitation mechanism 41 inside the water bath reaction tank 4 is used to agitate and increase the water bath effect. Then, the automatic robotic arm 8 transports the precision mold to the slow pull tank 5. The slow lifting mechanism 51 in the slow pull tank 5 moves up and down slowly to clean it. After that, it is transported to the centrifugal drying tank 6 by the automatic robotic arm 8. The hot air circulating fan 61 dries the precision mold inside the centrifugal drying tank 6. After drying, it is manually removed.

[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A laboratory-type ultrasonic cleaning and water bath reaction device, comprising a device frame (1), characterized in that: The bottom of the equipment frame (1) is provided with an ultrasonic cleaning tank (3), a water bath reaction tank (4), a slow pull tank (5), and a centrifugal drying tank (6) arranged side by side from left to right. The water bath reaction tank (4) and the slow pull tank (5) are respectively equipped with a throwing mechanism (41) that can move up and down and a slow lifting mechanism (51). An automatic robotic arm (8) is installed inside the equipment frame (1) and directly above the ultrasonic cleaning tank (3), the water bath reaction tank (4), the slow pull tank (5), and the centrifugal drying tank (6). The automatic robotic arm (8) is used for the transport of precision molds between the tanks. An electrical control box (2) is installed at one end of the equipment frame (1), and an operation panel (21) is embedded on the surface of the electrical control box (2). The operation panel (21) is used for the control of the entire equipment.

2. The laboratory-type ultrasonic cleaning and water bath reaction equipment according to claim 1, characterized in that: An air purifier (9) is installed at the top of the equipment frame (1), which is used for air purification throughout the equipment workshop.

3. The laboratory-type ultrasonic cleaning and water bath reaction equipment according to claim 1, characterized in that: An ultrasonic generator (31) is installed on one side of the top of the equipment frame (1). The ultrasonic generator (31) is used for ultrasonic cleaning of precision molds inside the ultrasonic cleaning tank (3).

4. The laboratory-type ultrasonic cleaning and water bath reaction equipment according to claim 1, characterized in that: A hot air circulating fan (61) is installed on the surface of the equipment frame (1) and on one side of the centrifugal drying tank (6), and the air outlet of the hot air circulating fan (61) extends into the interior of the centrifugal drying tank (6). The hot air circulating fan (61) is used for drying precision molds inside the centrifugal drying tank (6).

5. The laboratory-type ultrasonic cleaning and water bath reaction equipment according to claim 1, characterized in that: A preheating sub-tank (42) is also installed at one end of the equipment frame (1), and the preheating sub-tank (42) is connected to the water bath reaction tank (4) through a pipe. The preheating sub-tank (42) is used to provide preheated water to the water bath reaction tank (4).

6. The laboratory-type ultrasonic cleaning and water bath reaction equipment according to claim 1, characterized in that: An instrument panel (22) is installed on the back of the electrical control box (2), which is electrically connected to the electrical control box (2), and the electrical control box (2) is electrically connected to the operation panel (21).

7. The laboratory-type ultrasonic cleaning and water bath reaction equipment according to claim 1, characterized in that: The ultrasonic cleaning tank (3), water bath reaction tank (4), slow pull tank (5) and centrifugal drying tank (6) are all equipped with a heating system (7) and a circulating filtration system (10), which are used to heat the ultrasonic cleaning tank (3), water bath reaction tank (4) and slow pull tank (5) and circulate water.

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