Cored wire straightening device
By introducing an electric telescopic rod and a drive motor to adjust the distance between the straightening rollers in the cored wire straightening device, the problem that the existing device cannot adapt to cored wires of different sizes is solved, and an effective straightening effect is achieved for cored wires of different sizes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BENXI XIHU METALLURGICAL CHARGE CO LTD
- Filing Date
- 2025-06-17
- Publication Date
- 2026-05-19
AI Technical Summary
Existing cored wire straightening devices cannot adapt to cored wires of different sizes, resulting in poor straightening effect and significant limitations in application.
A cored wire straightening device was designed. The device restricts the degree of freedom of the cored wire in both horizontal and vertical directions by using vertical and horizontal straightening components. An electric telescopic rod and a drive motor are used to adjust the distance of the straightening rollers to accommodate cored wires of different sizes.
It enables effective straightening of cored wires of different sizes, improving the straightening effect and applicability.
Smart Images
Figure CN224254090U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cored wire processing and production technology, and more specifically, to a cored wire straightening device. Background Technology
[0002] Cored wire is made by wrapping alloy powder around a strip of steel. Depending on the alloy powder, it can be classified as: silicon-calcium cored wire, silicon-manganese-calcium cored wire, silicon-calcium-barium cored wire, barium-aluminum cored wire, aluminum-calcium cored wire, calcium-iron cored wire, pure calcium cored wire, etc. After exiting the cored wire machine, aluminum-titanium-iron alloy cored wires often exhibit bending, folding, and right-angle problems, affecting subsequent processes and production. Therefore, this portion of the cored wire needs to be straightened. Existing technology publication number CN206127351U proposes a cored wire straightening device, including a frame, a vertical straightening pressure roller group, and a horizontal straightening pressure roller group; the vertical and horizontal straightening pressure roller groups are arranged inside the frame; the cored wire is positioned in a straight line between the vertical and horizontal straightening pressure roller groups, and the vertical and horizontal straightening pressure roller groups are spatially perpendicular to each other. However, the distance between the upper and lower vertical straightening pressure rollers is fixed, which cannot adapt to the straightening requirements of cored wires of different sizes, limiting its application and practicality. Summary of the Invention
[0003] To address the aforementioned technical problems, a core-coated wire straightening device is provided that can restrict the degree of freedom of the cored wire in both horizontal and vertical directions, ensuring the straightening effect and applicable to cored wires of different sizes.
[0004] The technical means adopted in this utility model are as follows:
[0005] A cored wire straightening device includes a worktable, a base, a vertical straightening component, a horizontal straightening component, and a limiting guide component. The bottom of the worktable is mounted on the top of the base. Vertical straightening components are mounted on the left and right sides of the top of the worktable, and a horizontal straightening component is mounted in the center of the top of the worktable. A limiting guide component is installed between the horizontal straightening component and the worktable. The vertical and horizontal straightening components are adjusted according to the diameter of the cored wire to be straightened. The cored wire is passed between the vertical and horizontal straightening components, which restricts the degree of freedom of the cored wire in both horizontal and vertical directions, ensuring the straightening effect. It is applicable to cored wires of different sizes.
[0006] Preferably, the vertical straightening component includes two support seats, two sets of lower straightening rollers, two brackets, two electric telescopic rods, two lifting seats, and two sets of upper straightening rollers. Rectangular slots are symmetrically formed on the left and right sides of the top of the worktable. Support seats are installed on the top of the rectangular slots, and lower straightening rollers are rotatably mounted on the support seats. Brackets are installed on the top of the support seats, and electric telescopic rods are installed in the middle of the brackets. Lifting seats are installed at the bottom telescopic end of the electric telescopic rods, and upper straightening rollers are rotatably mounted at the bottom of the lifting seats. The cored wire is passed between the lower and upper straightening rollers, restricting the degree of freedom of the cored wire in the vertical direction. Activating the electric telescopic rods pushes the lifting seats downwards, adjusting the distance between the lower and upper straightening rollers, suitable for cored wires of different sizes.
[0007] Preferably, the horizontal straightening component includes a rotating rod, a drive motor, two adjusting sliders, two fixed blocks, two mounting brackets, two sets of rotating seats, two sets of inclined rods, and two sets of horizontal straightening rollers. An adjusting groove is provided on the top of the worktable. The rotating rod is rotatably mounted within the adjusting groove. Symmetrical threaded grooves are provided on the rotating rod. The input end of the rotating rod is connected to the output end of the drive motor. The two adjusting sliders are symmetrically slidably mounted within the adjusting groove, and the adjusting sliders are screwed onto the threaded grooves of the rotating rod. A fixed block is mounted on top of the adjusting slider, and the mounting bracket is mounted on top of the fixed block. The bottom of the mounting bracket is fitted with... Equipped with multiple rotating seats, with inclined rods installed between the rotating seats and the inner wall of the mounting frame, horizontal straightening rollers are rotatably mounted on the top of the rotating seats, and the top of the horizontal straightening rollers is rotatably connected to the top of the mounting frame. The cored wire is passed between the front and rear sets of horizontal straightening rollers, which restricts the freedom of the cored wire in the horizontal direction. The drive motor is started to drive the rotating rod to rotate, causing the adjusting slider to move within the adjusting groove, moving closer or further apart from each other. The adjusting slider drives the mounting frame to move on the top of the worktable through the fixed block, adjusting the distance between the front and rear sets of horizontal straightening rollers. It is suitable for cored wires of different sizes.
[0008] Preferably, the limiting and guiding component includes two supporting slide rods and two sets of limiting guide blocks. Limiting guide grooves are symmetrically opened on the top of the worktable about the adjusting slide groove. The supporting slide rods are installed in the limiting guide grooves. Limiting guide blocks are symmetrically installed on the bottom of the fixing block. The limiting guide blocks are slidably installed inside the limiting guide grooves and on the outer wall of the supporting slide rods. When the fixing block moves, it drives the limiting guide blocks to slide inside the limiting guide grooves and on the outer wall of the supporting slide rods, thereby limiting and guiding them, enhancing the connection strength, and ensuring stability.
[0009] Preferably, it also includes two sets of vertical plates, two crossbars, and two sets of sliding plates. The two sets of vertical plates are symmetrically installed at the front and rear ends of the top of the workbench, and a crossbar is installed between the front and rear two vertical plates. Sliding plates are symmetrically installed on the left and right sides of the top of the mounting frame, and the sliding plates are slidably installed on the outer wall of the crossbar. When the mounting frame moves, it drives the sliding plates to slide on the crossbar, which increases the structural strength and ensures stability.
[0010] Preferably, the support also includes two sets of guide frames, two sets of guide slide rods, and two sets of guide sliders. Guide frames are installed at the front and rear ends of the support, and guide slide rods are installed inside the guide frames. Guide grooves communicating with the inside of the guide frames are opened at the front and rear ends of the support. Guide sliders are installed at the front and rear ends of the lifting seat. The guide sliders slide on the outer wall of the guide slide rods through the guide grooves. When the electric telescopic rod pushes the lifting seat downward, the lifting seat drives the guide sliders to slide on the outer wall of the guide slide rods to limit and guide them, ensuring stability.
[0011] Preferably, it also includes two support arms and a guide wheel. The two support arms are symmetrically installed on the left side wall of the workbench, and the guide wheel is rotatably installed on the support arms. The support arms and the guide wheel can guide the cored wire.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: the vertical straightening component and the horizontal straightening component are adjusted according to the diameter of the cored wire to be straightened, and the cored wire is passed between the vertical straightening component and the horizontal straightening component. The degree of freedom of the cored wire is restricted in both the horizontal and vertical directions, thus ensuring the straightening effect. It can be applied to cored wires of different sizes. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the isometric structure of this utility model;
[0016] Figure 3 This is a three-dimensional structural diagram of the rear of this utility model;
[0017] Figure 4 This is a front cross-sectional structural diagram of the present invention;
[0018] Figure 5 This is a schematic diagram of the right-side cross-sectional structure of this utility model.
[0019] In the diagram: 1. Workbench; 2. Base; 3. Support seat; 4. Lower straightening roller; 5. Bracket; 6. Electric telescopic rod; 7. Lifting seat; 8. Upper straightening roller; 9. Guide frame; 10. Guide slide bar; 11. Guide slider; 12. Rotating rod; 13. Drive motor; 14. Adjusting slider; 15. Fixing block; 16. Mounting frame; 17. Rotating seat; 18. Diagonal bar; 19. Horizontal straightening roller; 20. Vertical plate; 21. Horizontal bar; 22. Slide plate; 23. Support slide bar; 24. Limiting guide block; 25. Support arm; 26. Guide wheel. Detailed Implementation
[0020] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit this utility model or its application or use. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0022] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to the present invention. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0023] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following figures denote similar items; therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.
[0024] In the description of this utility model, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
[0025] For ease of description, spatial relative terms such as "above," "over," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation besides the orientation of the device as described in the figures. For example, if the device in the figures is inverted, a device described as "above" or "above" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.
[0026] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.
[0027] like Figures 1 to 5 As shown, the bottom of the workbench 1 is mounted on the top of the base 2. Rectangular slots are symmetrically formed on the left and right sides of the top of the workbench 1. A support seat 3 is mounted on the top of the rectangular slots. A lower straightening roller 4 is rotatably mounted on the support seat 3. A bracket 5 is mounted on the top of the support seat 3. An electric telescopic rod 6 is mounted in the middle of the bracket 5. A lifting seat 7 is mounted on the bottom telescopic end of the electric telescopic rod 6. An upper straightening roller 8 is rotatably mounted on the bottom of the lifting seat 7. An adjusting slide groove is formed on the top of the workbench 1. A rotating rod 12 is rotatably mounted in the adjusting slide groove. Threaded slots are symmetrically formed on the rotating rod 12. The input end of the rotating rod 12 is connected to the output end of the drive motor 13. Two adjusting sliders 14 are symmetrically slidably mounted in the adjusting slide groove, and the adjusting sliders 14 are screwed onto the threaded slots of the rotating rod 12. A fixing block 15 is mounted on the top of the adjusting slider 14. A mounting frame 16 is mounted on the top of the fixing block 15. Multiple rotating seats 17 are mounted inside the bottom of the mounting frame 16. An inclined rod 18 is installed between the rotating seats 17 and the inner wall of the mounting frame 16. A horizontal straightening roller 19 is rotatably mounted on the rotating rod 12. The top of the seat 17 is rotatably connected to the top of the horizontal straightening roller 19 and the top of the mounting frame 16. The top of the worktable 1 is symmetrically provided with limit guide grooves on the left and right sides of the adjustment slide groove. The support slide rod 23 is installed in the limit guide groove. The bottom of the fixing block 15 is symmetrically provided with limit guide blocks 24. The limit guide blocks 24 are slidably installed inside the limit guide groove and on the outer wall of the support slide rod 23. Two sets of vertical plates 20 are symmetrically provided at the front and rear ends of the top of the worktable 1. A horizontal bar 21 is installed between the front and rear vertical plates 20. The top of the mounting frame 16 is symmetrically provided with sliding plates 22. The sliding plates 22 are slidably installed on the outer wall of the horizontal bar 21. The front and rear ends of the bracket 5 are provided with guide frames 9. The guide slide rod 10 is installed inside the guide frame 9. The front and rear ends of the bracket 5 are provided with guide slide grooves that communicate with the inside of the guide frame 9. The front and rear ends of the lifting seat 7 are provided with guide sliders 11. The guide sliders 11 are slidably installed on the outer wall of the guide slide rod 10 through the guide slide groove. Two support arms 25 are symmetrically provided on the left side wall of the worktable 1. The guide wheel 26 is rotatably installed on the support arm 25.
[0028] The cored wire is passed between the lower straightening roller 4 and the upper straightening roller 8, restricting its freedom of movement in the vertical direction. Activating the electric telescopic rod 6 pushes the lifting seat 7 downwards, adjusting the distance between the lower straightening roller 4 and the upper straightening roller 8. The cored wire is then passed between the front and rear sets of horizontal straightening rollers 19, restricting its freedom of movement in the horizontal direction. Activating the drive motor 13 rotates the rotating rod 12, causing the adjusting slider 14 to move within the adjusting groove, moving closer to or further away from each other. The adjusting slider 14, via the fixing block 15, moves the mounting bracket 16 on the top of the worktable 1, adjusting the front and rear... The distance between the two sets of horizontal straightening rollers 19 is suitable for cored wires of different sizes. When the fixed block 15 moves, it drives the limiting guide block 24 to slide inside the limiting guide groove and on the outer wall of the support slide rod 23 to limit and guide it. When the mounting frame 16 moves, it drives the slide plate 22 to slide on the crossbar 21 to increase structural strength and ensure stability. When the electric telescopic rod 6 pushes the lifting seat 7 to move downward, the lifting seat 7 drives the guide slider 11 to slide on the outer wall of the guide slide rod 10 to limit and guide it to ensure stability. The cored wire can be guided by the support arm 25 and the guide wheel 26.
[0029] like Figures 1 to 5 As shown, this utility model discloses a cored wire straightening device. During operation, the support arm 25 and guide wheel 26 guide the cored wire, passing it between the lower straightening roller 4 and the upper straightening roller 8. The vertical direction restricts the wire's freedom. Activating the electric telescopic rod 6 pushes the lifting seat 7 downwards, adjusting the distance between the lower and upper straightening rollers 4 and 8. When the electric telescopic rod 6 pushes the lifting seat 7 downwards, the lifting seat 7 causes the guide slider 11 to slide on the outer wall of the guide slide rod 10, providing limiting guidance and guiding the wire through the two sets of horizontal straightening rollers. Between the rollers 19, the freedom of the cored wire is restricted in the horizontal direction. The drive motor 13 is started to drive the rotating rod 12 to rotate, so that the adjusting slider 14 moves in the adjusting groove, moving closer or further away from each other. The adjusting slider 14 drives the mounting frame 16 to move on the top of the worktable 1 through the fixing block 15, adjusting the distance between the front and rear sets of horizontal straightening rollers 19. It is suitable for cored wires of different sizes, and restricts the freedom of the cored wire in both the horizontal and vertical directions. When the fixing block 15 moves, it drives the limiting guide block 24 to slide inside the limiting guide groove and on the outer wall of the supporting slide rod 23, limiting and guiding it.
[0030] The drive motor 13 of the cored wire straightening device of this utility model is purchased from the market. Technical personnel in this industry only need to install and operate it according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A cored wire straightening device, characterized in that, It includes a worktable (1), a base (2), a vertical alignment component, a horizontal alignment component, and a limiting guide component. The bottom of the worktable (1) is installed on the top of the base (2). Vertical alignment components are installed on the left and right sides of the top of the worktable (1). A horizontal alignment component is installed in the middle of the top of the worktable (1). A limiting guide component is installed between the horizontal alignment component and the worktable (1).
2. The cored wire straightening device as described in claim 1, characterized in that, The vertical straightening component includes two support seats (3), two sets of lower straightening rollers (4), two brackets (5), two electric telescopic rods (6), two lifting seats (7) and two sets of upper straightening rollers (8). The top of the workbench (1) has rectangular slots symmetrically opened on the left and right sides. The support seats (3) are installed on the top of the rectangular slots. The lower straightening rollers (4) are rotatably installed on the support seats (3). The brackets (5) are installed on the top of the support seats (3). The electric telescopic rods (6) are installed in the middle of the brackets (5). The lifting seats (7) are installed at the bottom telescopic end of the electric telescopic rods (6). The upper straightening rollers (8) are rotatably installed at the bottom of the lifting seats (7).
3. The cored wire straightening device as described in claim 1, characterized in that, The horizontal straightening component includes a rotating rod (12), a drive motor (13), two adjusting sliders (14), two fixing blocks (15), two mounting brackets (16), two sets of rotating seats (17), two sets of inclined rods (18), and two sets of horizontal straightening rollers (19). An adjusting groove is provided on the top of the worktable (1). The rotating rod (12) is rotatably mounted within the adjusting groove. Threaded grooves are symmetrically provided on the rotating rod (12). The input end of the rotating rod (12) is connected to the output end of the drive motor (13). The two adjusting sliders (14) slide symmetrically. The adjusting slider (14) is screwed into the threaded groove of the rotating rod (12). A fixing block (15) is installed on the top of the adjusting slider (14). The mounting frame (16) is installed on the top of the fixing block (15). Multiple rotating seats (17) are installed at the bottom inside the mounting frame (16). An inclined rod (18) is installed between the rotating seat (17) and the inner wall of the mounting frame (16). The horizontal straightening roller (19) is rotatably installed on the top of the rotating seat (17). The top of the horizontal straightening roller (19) is rotatably connected to the top of the mounting frame (16).
4. The cored wire straightening device as described in claim 3, characterized in that, The limiting guide component includes two support slide rods (23) and two sets of limiting guide blocks (24). The top of the worktable (1) is symmetrically provided with limiting guide grooves about the left and right sides of the adjustment slide groove. The support slide rods (23) are installed in the limiting guide grooves. The bottom of the fixing block (15) is symmetrically provided with limiting guide blocks (24). The limiting guide blocks (24) are slidably installed inside the limiting guide grooves and on the outer wall of the support slide rods (23).
5. A cored wire straightening device as described in claim 3, characterized in that, It also includes two sets of vertical plates (20), two horizontal bars (21) and two sets of sliding plates (22). The two sets of vertical plates (20) are symmetrically installed at the front and rear ends of the top of the workbench (1). A horizontal bar (21) is installed between the front and rear two vertical plates (20). Sliding plates (22) are symmetrically installed on the top of the mounting frame (16). The sliding plates (22) are slidably installed on the outer wall of the horizontal bar (21).
6. The cored wire straightening device as described in claim 2, characterized in that, It also includes two sets of guide frames (9), two sets of guide slide rods (10) and two sets of guide sliders (11). The front and rear ends of the bracket (5) are equipped with guide frames (9), the guide slide rods (10) are installed inside the guide frames (9), the front and rear ends of the bracket (5) are provided with guide grooves that communicate with the inside of the guide frames (9), the front and rear ends of the lifting seat (7) are equipped with guide sliders (11), and the guide sliders (11) slide through the guide grooves and are installed on the outer wall of the guide slide rods (10).
7. The cored wire straightening device as described in claim 1, characterized in that, It also includes two support arms (25) and a guide wheel (26). The two support arms (25) are symmetrically installed on the left side wall of the worktable (1), and the guide wheel (26) is rotatably installed on the support arms (25).